Rotary welding fixing clamp

By designing a rotary welding fixture, the problems of high labor consumption and unstable precision in welding operations are solved, achieving efficient and stable welding results.

CN223789844UActive Publication Date: 2026-01-13JINAN WOCHEN STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202423211977.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-01-13
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing welding operations are labor-intensive and have poor welding precision stability, which affects product quality.

Method used

Design a rotary welding fixture that uses chucks and a motor to achieve stable clamping and rotation of the weldment, reducing the need for operators to adjust the position. Multiple chucks are used to fix and rotate the weldment.

Benefits of technology

It reduces the labor consumption of operators, improves welding accuracy and efficiency, and ensures the stability of welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding, in particular to a rotary welding fixing clamp which comprises a bottom table, an extension table is fixedly inserted in the bottom table, a first rack is mounted on the extension table, a first chuck is rotatably mounted on one side of the first rack, a second rack and a third rack are arranged at the top of the bottom table, and a second chuck is rotatably mounted on one side of the second rack. A third chuck is rotationally mounted on one side of the third rack; a fourth rack is installed on the top of the bottom table, and a fourth chuck is rotationally installed on one side of the fourth rack. In the welding operation process of the welding parts, operators do not need to adjust the operation position for many times, labor consumed by the operators is reduced, on the basis, welding operation of two sets of welding parts can be conducted at the same time, welding precision can be ensured and maintained within a stable standard range, and the welding quality is improved. And the quality and efficiency of welding operation can be effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of welding technology, and specifically discloses a rotary welding fixture. Background Technology

[0002] Welding fixtures play several important roles in welding operations, primarily including ensuring workpiece stability, improving welding efficiency, reducing welding deformation, ensuring welding accuracy, increasing safety, and adapting to the needs of different workpieces. During welding operations, operators use fixtures to ensure that the workpiece is held in the correct position, ensuring that the weld accuracy meets welding standards, thereby improving product quality.

[0003] Currently, in industrial sectors with high welding precision requirements, such as automobile manufacturing and energy equipment, some structures require the use of ring welded components for structural connections. Ring welded components often employ snap-fit ​​or oblique insertion methods to ensure a more secure and stable connection, preventing loosening. In actual welding operations, workers typically use fixed clamps to stably connect the two welded components. They then use welding equipment such as welding torches to spot weld or perform weld treatments at the joint, assembling the two components into a single structure. To ensure welding quality, workers perform welding operations from multiple angles around the welded components, requiring frequent adjustments to their positions. This existing technology not only consumes significant labor resources but also easily reduces welding quality during position changes, lowering welding precision and making it difficult to maintain a stable standard range, thus affecting product quality. Utility Model Content

[0004] In view of the current problems of high labor consumption and poor welding accuracy stability in welding operations, this utility model provides a drainer for a mining screw press.

[0005] To solve the above problems, this utility model provides the following technical solution:

[0006] A rotary welding fixture includes a base platform, an extension platform fixedly inserted into the side of the base platform, a first frame fixedly mounted on the extension platform, a first clamping plate rotatably mounted on the side of the first frame facing the base platform, a movable second frame and a third frame disposed on the top of the base platform, a second clamping plate rotatably mounted on the side of the second frame facing the extension platform, and a third clamping plate rotatably mounted on the side of the third frame facing away from the extension platform; a fourth frame fixedly mounted on the top of the base platform, the fourth frame disposed on the side of the base platform away from the extension platform, and a fourth clamping plate rotatably mounted on the side of the fourth frame facing the third frame, wherein the first, second, third, and fourth clamping plates are all used to clamp the welded parts.

[0007] Preferably, the bottom of the extension stage is fixedly connected to a first shock-absorbing seat, and the bottom of the base stage is fastened to a second shock-absorbing seat.

[0008] Preferably, a first motor is fixedly installed on the side of the first frame, a stabilizing plate that is fastened to the extension stage is fixedly installed on the bottom of the first motor, a first support plate is fixedly fitted on the end of the output shaft of the first motor, and the first clamping plate is fastened to the first support plate.

[0009] Preferably, the top of the base is provided with a first sliding plate and a second sliding plate that slide laterally, and the first sliding plate and the second sliding plate are respectively fastened to the second frame and the third frame.

[0010] Preferably, a first lead screw and a second lead screw are rotatably mounted on the side of the base platform, the first lead screw and the second lead screw are arranged in parallel, a second motor and a third motor are fixedly mounted on the side of the base platform, the output shaft of the second motor is drivenly connected to the first lead screw, and the output shaft of the third motor is drivenly connected to the second lead screw; the first lead screw and the second lead screw are respectively threadedly connected to a first lead screw seat and a second lead screw seat, the first lead screw seat is fastened to the first slide plate through a first receiving plate, and the second lead screw seat is fastened to the second slide plate through a second receiving plate.

[0011] Preferably, a rotating shaft is rotatably installed inside the fourth frame, and the fourth clamping plate is fixedly fitted on the end of the rotating shaft facing the third clamping plate. A fourth motor is provided on the side of the base away from the outer extension platform, and the output shaft of the fourth motor is driven by the rotating shaft.

[0012] Preferably, a first pulley is fixedly fitted at the end of the rotating shaft facing the fourth motor, and a second pulley is fixedly fitted at the end of the output shaft of the fourth motor, with a belt for transmission connection provided between the first pulley and the second pulley.

[0013] Preferably, the first, second, third, and fourth clamping plates are each provided with a plurality of evenly arranged clamping teeth, the inner tooth surfaces of which are in contact with the welded parts.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] This invention utilizes a first, second, third, and fourth clamping plate to simultaneously clamp two sets of welded parts. By adjusting the positions of the second and third frames on the top of the base platform, the second clamping plate is brought closer to the first clamping plate, and the third clamping plate is gradually brought closer to the fourth clamping plate, thus stably connecting the two sets of welded parts. Rotating the first and fourth clamping plates allows the two sets of welded parts to rotate, facilitating the welding operation. This invention eliminates the need for operators to repeatedly adjust their positions during welding, reducing labor costs. Furthermore, it allows for the simultaneous welding of two sets of parts, ensuring welding accuracy within a stable standard range and effectively improving the quality and efficiency of welding operations. Therefore, it has a very broad application prospect. Attached Figure Description

[0016] To more clearly illustrate the technical solution of this utility model, the drawings used in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ;

[0019] Figure 3 This is a schematic diagram of the installation structure of the first and second wire female seats of this utility model;

[0020] Figure 4 This is a schematic diagram of the rotating shaft mounting structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the first clamping plate structure of this utility model;

[0022] In the diagram: 1. Base platform, 2. Extension platform, 3. First frame, 4. First clamping plate, 5. Second frame, 6. Third frame, 7. Second clamping plate, 8. Third clamping plate, 9. Fourth frame, 10. Fourth clamping plate, 11. First damping seat, 12. Second damping seat, 13. First motor, 14. Stabilizing plate, 15. First support plate, 16. First sliding plate, 17. Second sliding plate, 18. First lead screw, 19. Second lead screw, 20. Second motor, 21. Third motor, 22. First lead screw nut, 23. Second lead screw nut, 24. First receiving plate, 25. Second receiving plate, 26. Rotating shaft, 27. Fourth motor, 28. First pulley, 29. Second pulley, 30. Belt, 31. Clamping tooth. Detailed Implementation

[0023] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this patent, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this patent.

[0024] This specific embodiment provides a rotary welding fixture, such as... Figures 1-5 As shown, the structure includes a base platform 1, which is composed of two vertical plates and multiple horizontal plates fastened together. A gap is provided between the two vertical plates of the base platform 1. An extension platform 2 is fixedly inserted into the left side of the base platform 1, and the front and rear sides of the extension platform 2 contact the inner surfaces of the two vertical plates of the base platform 1. A first damping seat 11 is fixedly engaged at the bottom of the extension platform 2. Two second damping seats 12 are fastened to the bottom of the base platform 1, and the two second damping seats 12 are symmetrically arranged. By setting the first damping seat 11 and the second damping seat 12, the vibration frequency can be effectively reduced, increasing the stability of the overall structure.

[0025] A first frame 3 is fixedly installed on the extension stage 2. A first motor 13 is fixedly installed on the side of the first frame 3 facing away from the base stage 1. A stabilizing plate 14, which is fastened to the extension stage 2, is fixedly installed at the bottom of the first motor 13 to ensure the stability of the first motor 13. The output shaft of the first motor 13 is arranged laterally between the first frame 3 and the base stage 1. A first support plate 15 is fixedly fitted at the end of the output shaft of the first motor 13. The first support plate 15 is fastened to the first clamping plate 4.

[0026] The top of the base platform 1 is provided with a first sliding plate 16 and a second sliding plate 17 that slide laterally. A first lead screw 18 and a second lead screw 19 are rotatably mounted on the side of the base platform 1. Both ends of the first lead screw 18 and the second lead screw 19 are rotatably fitted with lead screw seats, which are all securely connected to the base platform 1. The first lead screw 18 and the second lead screw 19 are arranged parallel to each other, with the first lead screw 18 positioned above the second lead screw 19. A second motor 20 and a third motor 21 are fixedly mounted on the side of the base platform 1. The output shafts of the second motor 20 and the third motor 21 are both arranged laterally. The output shaft of the second motor 20 is connected to the first lead screw 18 via a coupling, and the output shaft of the third motor 21 is connected to the second lead screw 19 via a coupling. The first lead screw 18 and the second lead screw 19 are respectively threadedly connected to the first lead screw nut 22 and the second lead screw nut 23. The first lead screw nut 22 is fastened to the first slide plate 16 through the first receiving plate 24, and the second lead screw nut 23 is fastened to the second slide plate 17 through the second receiving plate 25. The bottom of the first slide plate 16 and the second slide plate 17 are provided with sliding grooves that slide with the top of the base platform 1. The top of the first slide plate 16 and the second slide plate 17 are respectively fixedly installed with the second frame 5 and the third frame 6. By setting the second motor 20 and the third motor 21, the first lead screw 18 and the second lead screw 19 can be driven to rotate, thereby causing the first slide plate 16 and the second slide plate 17 to slide laterally on the top of the base platform 1, thereby adjusting the arrangement position of the second frame 5 and the third frame 6.

[0027] The second frame 5 is rotatably mounted with a second clamping plate 7 on the side facing the extension stage 2, and the third frame 6 is rotatably mounted with a third clamping plate 8 on the side facing away from the extension stage 2.

[0028] A fourth frame 9 is fixedly installed on the top of the base platform 1. The fourth frame 9 is located on the side of the base platform 1 away from the outer extension platform 2. A rotating shaft 26 is rotatably installed inside the fourth frame 9. The rotating shaft 26 is arranged laterally with its two ends respectively located on both sides of the fourth frame 9. A fourth clamping plate 10 is fixedly fitted onto the end of the rotating shaft 26 facing the third clamping plate 8. A fourth motor 27 is located on the side of the base platform 1 away from the outer extension platform 2. A motor bracket is fixedly fitted onto the outside of the fourth motor 27. The motor bracket is tightly connected to the second shock absorber 12 on the right side. The output shaft of the fourth motor 27 is arranged laterally. A second pulley 29 is fixedly fitted onto the end of the output shaft of the fourth motor 27. A first pulley 28 is fixedly fitted onto the end of the rotating shaft 26 facing the fourth motor 27. A belt 30 is provided between the first pulley 28 and the second pulley 29 for transmission connection, thereby enabling the fourth motor 27 to drive the rotating shaft 26 and the fourth clamping plate 10 to rotate.

[0029] The first clamping plate 4, the second clamping plate 7, the third clamping plate 8, and the fourth clamping plate 10 are all used to clamp the welded parts. The first clamping plate 4, the second clamping plate 7, the third clamping plate 8, and the fourth clamping plate 10 are all provided with a plurality of evenly arranged clamping teeth 31. The inner tooth surface of the clamping teeth 31 is an arc-shaped groove structure. The inner tooth surface of the clamping teeth 31 contacts the welded parts, thereby stably clamping the welded parts inside the first clamping plate 4, the second clamping plate 7, the third clamping plate 8, and the fourth clamping plate 10.

[0030] The working principle of this utility model is as follows:

[0031] The operator can stably place four welding parts inside the first clamping plate 4, the second clamping plate 7, the third clamping plate 8, and the fourth clamping plate 10, respectively. By activating the second motor 20 and the third motor 21, the first lead screw 18 and the second lead screw 19 can be rotated, causing the first sliding plate 16 and the second sliding plate 17 to slide on the top of the base platform 1. This brings the second clamping plate 7 mounted on the second frame 5 closer to the first clamping plate 4, and the third clamping plate 8 mounted on the third frame 6 closer to the fourth clamping plate 10, thus bringing the welding parts into contact with each other. The operator can hold the welding equipment and bring the welding head of the equipment into contact with the contact edges of the welding parts mounted on the two first clamping plates 4 and 7. The output shaft of the first motor 13 can drive the first clamping plates 4 and 7 to rotate slowly together, causing the welding parts mounted on the first clamping plates 4 and 7 to rotate together, allowing the operator to perform welding operations on the two welding parts. Subsequently, the operator can move to one side of the fourth frame 9 and activate the fourth motor 27 to perform welding operations on the welding parts mounted on the third clamping plates 8 and 10.

[0032] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A rotary welding fixture comprising a base (1), characterized in that, The side of the base table (1) is fixedly inserted with an extension table (2), a first rack (3) is fixedly installed on the extension table (2), a first chuck (4) is rotatably installed on one side of the first rack (3) facing the base table (1), a movable second rack (5) and a third rack (6) are arranged on the top of the base table (1), the second rack (5) is rotatably installed on one side of the second rack (5) facing the extension table (2), and the third rack (6) is rotatably installed on one side of the third rack (6) away from the extension table (2); a fourth rack (9) is fixedly installed on the top of the base table (1), the fourth rack (9) is arranged on one side of the base table (1) away from the extension table (2), the fourth rack (9) is rotatably installed on one side of the fourth rack (9) facing the third rack (6), and the first chuck (4), the second chuck (7), the third chuck (8) and the fourth chuck (10) are used for clamping the welding part.

2. A rotary welding fixture as defined in claim 1, wherein The bottom of the extension table (2) is fixedly connected with a first shock absorbing seat (11), and the bottom of the base table (1) is fixedly connected with a second shock absorbing seat (12).

3. A rotary welding fixture as defined in claim 1, wherein The side of the first rack (3) is fixedly installed with a first motor (13), the bottom of the first motor (13) is fixedly installed with a stable plate (14) fixedly connected with the extension table (2), the output shaft end of the first motor (13) is fixedly sleeved with a first supporting disc (15), and the first chuck (4) is fixedly connected with the first supporting disc (15).

4. A rotary welding fixture as defined in claim 1, wherein The top of the base table (1) is provided with a first sliding plate (16) and a second sliding plate (17) sliding transversely, and the first sliding plate (16) and the second sliding plate (17) are fixedly connected with the second rack (5) and the third rack (6) respectively.

5. A rotary welding fixture as defined in claim 4 wherein, The side of the base table (1) is rotatably installed with a first lead screw (18) and a second lead screw (19), the first lead screw (18) and the second lead screw (19) are arranged in parallel, the side of the base table (1) is fixedly installed with a second motor (20) and a third motor (21), the output shaft of the second motor (20) is drivingly connected with the first lead screw (18), and the output shaft of the third motor (21) is drivingly connected with the second lead screw (19); the first lead screw (18) and the second lead screw (19) are respectively threadedly connected with a first nut seat (22) and a second nut seat (23), the first nut seat (22) is fixedly connected with the first sliding plate (16) through a first receiving plate (24), and the second nut seat (23) is fixedly connected with the second sliding plate (17) through a second receiving plate (25).

6. A rotary welding fixture as defined in claim 1, wherein, The fourth rack (9) is rotatably installed with a rotating shaft (26), the fourth chuck (10) is fixedly sleeved on one side of the rotating shaft (26) facing the third chuck (8), one side of the base table (1) away from the extension table (2) is provided with a fourth motor (27), and the output shaft of the fourth motor (27) is drivingly connected with the rotating shaft (26).

7. A rotary welding fixture as defined in claim 6 wherein, The end of the rotating shaft (26) towards the fourth motor (27) is fixedly sleeved with a first belt disc (28), the output shaft end of the fourth motor (27) is fixedly sleeved with a second belt disc (29), and a belt (30) for transmission connection is arranged between the first belt disc (28) and the second belt disc (29).

8. A rotary welding fixture as defined in claim 1, wherein, The disc faces of the first chuck (4), the second chuck (7), the third chuck (8) and the fourth chuck (10) are all provided with a plurality of uniformly arranged clamping teeth (31), and the inner tooth surfaces of the clamping teeth (31) are in contact with the welding pieces.