Box girder formwork hole manufacturing device

By designing the installation cylinder assembly and the hole-forming pipe assembly, the problem of large errors in the installation and disassembly of existing box girder formwork hole-making devices was solved. This enabled accurate positioning and effective sealing of the holes, improved construction efficiency and concrete grouting effect, and ensured the production quality of the box girders.

CN223790707UActive Publication Date: 2026-01-13SINOHYDRO BUREAU 14 CO LTD +2
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Patent Information

Application Number
CN202520050483.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-01-13
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

The existing box girder formwork hole fabrication device has large errors during installation and disassembly, which affects construction efficiency and concrete grouting effect, resulting in poor box girder quality.

Method used

By employing an installation sleeve assembly and a perforated tube assembly, and by adjusting the angle of the installation sleeve and using a combination of fixing bolts and fixing pressure plates, accurate positioning and effective sealing of the perforated tube can be achieved, ensuring the accuracy and sealing of the hole.

Benefits of technology

This improved the accuracy and efficiency of hole installation, ensured the effect of concrete grouting, and enhanced the overall production quality of box girders.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a box girder formwork hole manufacturing device, and relates to the technical field of box girder formwork equipment, the manufacturing device is arranged and installed at a preformed hole of a box girder formwork, the manufacturing device comprises an installation sleeve assembly and a hole forming pipe assembly, the hole forming pipe assembly can be conveniently installed by adjusting the installation angle of an installation sleeve, and the hole forming pipe assembly can be conveniently installed by adjusting the installation angle of the installation sleeve. The installation accuracy is improved, and the accuracy of reserved holes after construction is guaranteed; meanwhile, after the pore-forming pipeline is mounted in the mounting sleeve, a fixing bolt rod and a fixing pressing plate are rotated, the fixing bolt rod is placed in a fixing groove block of the fixing pressing plate and is mounted and fixed through a bolt, and the fixing pressing plate can limit and fix a limiting insertion plate, so that the pore-forming pipe assembly is prevented from loosening and displacing in the construction process; effective plugging of the reserved hole is achieved, the concrete grouting effect is guaranteed, and the production quality of the whole box girder is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the technical field of box girder formwork equipment, and in particular to a box girder formwork hole making device. Background Technology

[0002] In bridge construction, box girders are often prefabricated using box girder formwork to ensure the safety, quality, and efficiency of the construction.

[0003] During the prefabrication of box girders, many holes are typically required for subsequent construction stages. Therefore, the design of box girder formwork must include the locations of these holes and the consideration of sealing them to ensure proper concrete grouting during fabrication.

[0004] The existing devices for making holes in box girder formwork are mostly just a steel pipe or PVC pipe of the same size as the pre-reserved hole. This is inconvenient for construction workers to install, which can easily lead to errors. The subsequent disassembly process is also inconvenient, affecting the construction efficiency of box girder production. At the same time, such devices also have the problem of poor sealing, which can affect the effect of concrete grouting and thus affect the overall quality of the box girder. Utility Model Content

[0005] To solve or partially solve the problems existing in related technologies, this application provides a box girder formwork hole making device, which can ensure the accuracy of reserved holes after construction, effectively seal the reserved holes, and ensure the overall production quality of the box girder.

[0006] This utility model provides a box girder formwork hole making device, which is installed at the reserved hole of the box girder formwork. The device includes: an installation cylinder assembly and a hole forming tube assembly.

[0007] The mounting sleeve assembly includes: a mounting sleeve, a fixing plate, and a fixing bolt rod;

[0008] The mounting sleeve is installed at the reserved hole of the box girder formwork. Two sets of opposing mounting plates are provided on the side wall of the mounting sleeve, and a first mounting through hole is provided on the mounting plate.

[0009] The fixed pressure plate is an L-shaped plate. A fixed groove block is provided at one end of the fixed pressure plate, and a second mounting through hole is provided at the other end of the fixed pressure plate. The fixed pressure plate is mounted on a set of mounting plates by bolts. The bolts pass through the first mounting through hole and the second mounting through hole.

[0010] One end of the fixing bolt rod is provided with a third mounting through hole. The fixing bolt rod is hinged to another set of mounting plates by another bolt. The other bolt passes through the first mounting through hole and the third mounting through hole. The other end of the fixing bolt rod passes through the groove of the fixing groove block and is fixedly connected to the fixing groove block by the fixing bolt.

[0011] The perforated pipe assembly includes: a perforated pipe and a limiting plate, wherein the limiting plate is disposed at the top end of the perforated pipe;

[0012] The limiting plate is a set of cross-shaped plates, the length of the limiting plate is greater than the diameter of the mounting sleeve, and the limiting plate is provided with a limiting notch.

[0013] The perforated pipe is fitted into the mounting sleeve, and the limiting notch is connected to the edge of the mounting sleeve opening.

[0014] Furthermore, the fixed pressure plate is provided with a limiting groove block, which engages with the limiting insert plate.

[0015] Furthermore, at least two fixing reinforcing plates are provided on the side wall of the mounting sleeve.

[0016] Furthermore, the limiting plate is provided with at least one handle through hole.

[0017] Furthermore, both the mounting cylinder assembly and the perforated tube assembly are made of steel.

[0018] The technical solution provided by this utility model has the following beneficial effects:

[0019] This invention facilitates the installation of the perforated pipe assembly by adjusting the installation angle of the installation sleeve, improving installation accuracy and ensuring the accuracy of the reserved holes after construction. Simultaneously, after the perforated pipe is installed in the installation sleeve, the fixing bolt rod is inserted into the fixing groove of the fixing pressure plate by rotating the fixing bolt rod and fixing pressure plate, and then fixed with bolts. The fixing pressure plate can limit and fix the limiting insert plate, preventing the perforated pipe assembly from loosening or shifting during construction, effectively sealing the reserved holes, ensuring the effect of concrete grouting, and guaranteeing the overall production quality of the box girder. Attached Figure Description

[0020] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.

[0021] Figure 1 This is a schematic diagram of the overall structure of a box girder template hole making device according to this utility model;

[0022] Figure 2 This is a schematic diagram illustrating the usage of a box girder formwork hole fabrication device according to this utility model;

[0023] Figure 3 This is a schematic diagram of the installation cylinder assembly of a box girder formwork hole making device according to this utility model;

[0024] Figure 4 This is a schematic diagram of the installation sleeve of the installation sleeve assembly of the box girder formwork hole making device of this utility model;

[0025] Figure 5 This is a schematic diagram of the fixing plate of the mounting cylinder assembly of a box girder template hole making device according to this utility model;

[0026] Figure 6 This is a schematic diagram of the hole-forming tube assembly of a box girder template hole-making device according to this utility model.

[0027] Reference numerals: 1-Installation cylinder assembly, 101-Installation sleeve, 1011-Installation plate, 1012-First mounting through hole, 1013-Fixing reinforcing plate, 102-Fixing pressure plate, 1021-Fixing groove block, 1022-Second mounting through hole, 1023-Limiting groove block, 103-Fixing bolt rod, 2-Drilling pipe assembly, 201-Drilling pipe, 202-Limiting insert plate, 2021-Limiting notch groove, 2022-Handle through hole, 3-Box girder formwork. Detailed Implementation

[0028] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.

[0029] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0030] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0031] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0032] During the prefabrication of box girders, many holes are typically required for subsequent construction stages. Therefore, the design of box girder formwork must include the locations of these holes and the consideration of sealing them to ensure proper concrete grouting during fabrication.

[0033] The existing devices for making holes in box girder formwork are mostly just a steel pipe or PVC pipe of the same size as the pre-reserved hole. This is inconvenient for construction workers to install, which can easily lead to errors. The subsequent disassembly process is also inconvenient, affecting the construction efficiency of box girder production. At the same time, such devices also have the problem of poor sealing, which can affect the effect of concrete grouting and thus affect the overall quality of the box girder.

[0034] To address the aforementioned issues, this application provides a device for fabricating formwork holes for box girders, which ensures the accuracy of reserved holes after construction, effectively seals the reserved holes, and guarantees the overall production quality of the box girder.

[0035] See Figure 1-6 A box girder formwork hole making device is provided and installed at the reserved hole of the box girder formwork 3. The device includes: an installation cylinder assembly 1 and a hole forming pipe assembly 2.

[0036] Specifically, both the mounting cylinder assembly 1 and the perforated tube assembly 2 are made of steel. In this embodiment, the use of steel ensures the strength and durability of the manufacturing device.

[0037] The mounting sleeve assembly 1 includes: a mounting sleeve 101, a fixing plate 102, and a fixing bolt rod 103; the mounting sleeve 101 is installed at the reserved hole of the box girder template 3, and two sets of opposing mounting plates 1011 are provided on the side wall of the mounting sleeve 101, and a first mounting through hole 1012 is provided on the mounting plate 1011; specifically, the mounting sleeve 101 is fixed to the box girder template 3 by welding, and the hole diameter of the mounting sleeve 101 is set according to the size of the reserved hole.

[0038] The fixing plate 102 is an L-shaped plate. A fixing groove block 1021 is provided at one end of the fixing plate 102, and a second mounting through hole 1022 is provided at the other end of the fixing plate 102. The fixing plate 102 is hinged to a set of mounting plates 1011 by bolts passing through the first mounting through hole 1012 and the second mounting through hole 1022. One end of the fixing bolt rod 103 is provided with a third mounting through hole. The fixing bolt rod 103 is hinged to another set of mounting plates 1011 by bolts passing through the first mounting through hole 1012 and the third mounting through hole.

[0039] The perforated pipe assembly 2 includes: a perforated pipe 201 and a limiting plate 202, the limiting plate 202 being installed at the top end of the perforated pipe 201; the diameter of the perforated pipe 201 is slightly smaller than the diameter of the reserved hole.

[0040] The limiting plate 202 is a set of cross-shaped plates. The length of the limiting plate 202 is greater than the diameter of the mounting sleeve 101. A limiting notch 2021 is provided on the limiting plate 202 to limit the hole pipe 201 after it is placed into the mounting sleeve 101.

[0041] When in use, the perforated pipe 201 is installed in the installation sleeve 101 and is limited by the limiting insert plate 202. Then, by installing the fixing bolt rod 103 onto the fixing pressure plate 102, the fixing pressure plate 102 limits and fixes the perforated pipe assembly 2.

[0042] In this embodiment, by adjusting the installation angle of the installation sleeve 101, the perforated pipe assembly 2 can be easily installed, improving the accuracy of the installation and ensuring the accuracy of the reserved holes after construction. At the same time, after the perforated pipe 201 is installed in the installation sleeve 101, by rotating the fixing bolt rod 103 and the fixing pressure plate 102, the fixing bolt rod 103 is placed into the fixing groove block 1021 of the fixing pressure plate 102 and fixed by bolts. The fixing pressure plate 102 can limit and fix the limiting insert plate 202, preventing the perforated pipe assembly 2 from loosening and displacing during construction, achieving effective sealing of the reserved holes, ensuring the effect of concrete grouting, and ensuring the production quality of the overall box girder.

[0043] Specifically, the fixed pressure plate 102 is provided with a limiting groove block 1023 for limiting and fixing the limiting insert plate 202.

[0044] In this embodiment, by setting the limiting groove block 1023, the limiting insert plate 202 will be limited in the limiting groove block 1023, which enables the fixing plate 102 to better limit and fix the limiting insert plate 202.

[0045] Specifically, two fixing reinforcing plates 1013 are provided on the side wall of the mounting sleeve 101.

[0046] In this embodiment, the fixed reinforcing plate 1013 is fixed to the box girder template 3 by welding. By setting two fixed reinforcing plates 1013 on the side wall of the mounting sleeve 101, the structural strength and stability of the mounting sleeve 101 can be enhanced.

[0047] Specifically, the limiting plate 202 is provided with at least one handle through hole 2022.

[0048] In this embodiment, by providing a handle through hole 2022 on the limiting insert plate 202, construction personnel can more easily install and disassemble the limiting insert plate 202, thereby improving construction efficiency.

[0049] The technical solution in this application embodiment has the following beneficial effects: By adjusting the installation angle of the installation sleeve 101, this application embodiment can facilitate the installation of the perforated pipe assembly 2, improve the accuracy of installation, and ensure the accuracy of the reserved holes after construction; at the same time, after the perforated pipe 201 is installed in the installation sleeve 101, by rotating the fixing bolt rod 103 and the fixing pressure plate 102, the fixing bolt rod 103 is placed into the fixing groove block 1021 of the fixing pressure plate 102 and fixed by bolt installation. The fixing pressure plate 102 can limit and fix the limiting insert plate 202, prevent the perforated pipe assembly 2 from loosening and displacement during construction, achieve effective sealing of the reserved holes, ensure the effect of concrete grouting, and ensure the production quality of the overall box girder.

[0050] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0051] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A device for fabricating holes in a box girder formwork, wherein the device is installed at a pre-drilled hole in the box girder formwork (3), characterized in that: The manufacturing apparatus includes: a mounting cylinder assembly (1) and a perforated tube assembly (2); The mounting sleeve assembly (1) includes: a mounting sleeve (101), a fixing plate (102), and a fixing bolt rod (103). The mounting sleeve (101) is installed at the reserved hole of the box girder template (3). Two sets of opposing mounting plates (1011) are provided on the side wall of the mounting sleeve (101), and a first mounting through hole (1012) is provided on the mounting plate (1011). The fixed pressure plate (102) is an L-shaped plate. A fixed groove block (1021) is provided at one end of the fixed pressure plate (102), and a second mounting through hole (1022) is provided at the other end of the fixed pressure plate (102). The fixed pressure plate (102) is mounted on a set of mounting plates (1011) by bolts. The bolts pass through the first mounting through hole (1012) and the second mounting through hole (1022). One end of the fixing bolt rod (103) is provided with a third mounting through hole. The fixing bolt rod (103) is hinged to another set of mounting plates (1011) by another bolt. The other bolt passes through the first mounting through hole (1012) and the third mounting through hole. The other end of the fixing bolt rod (103) passes through the groove of the fixing groove block (1021) and is fixedly connected to the fixing groove block (1021) by a fixing bolt. The perforated pipe assembly (2) includes: a perforated pipe (201) and a limiting plate (202), wherein the limiting plate (202) is disposed at the top end of the perforated pipe (201); The limiting plate (202) is a set of cross-shaped plates. The length of the limiting plate (202) is greater than the diameter of the mounting sleeve (101). The limiting plate (202) is provided with a limiting notch (2021). The perforated pipe (201) is sleeved with the mounting sleeve (101), and the limiting notch (2021) is connected to the edge of the mounting sleeve (101).

2. The box girder formwork hole fabrication device according to claim 1, characterized in that: The fixed pressure plate (102) is provided with a limiting groove block (1023), which engages with the limiting insert plate (202).

3. The box girder formwork hole fabrication device according to claim 1, characterized in that: At least two fixing reinforcing plates (1013) are provided on the side wall of the mounting sleeve (101).

4. The box girder formwork hole fabrication device according to claim 1, characterized in that: The limiting plate (202) is provided with at least one handle through hole (2022).

5. The box girder formwork hole fabrication device according to claim 1, characterized in that: Both the mounting cylinder assembly (1) and the perforated tube assembly (2) are made of steel.