Gasification slag decarburization brick making device
The automatic feeding and conveying system of the gasification slag decarbonization brick-making device has solved the problem of low production efficiency caused by manual brick transfer, and realized automated production and efficient brick conveying.
Patent Information
- Application Number
- CN202520249007.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-02-17
AI Technical Summary
Existing brick-making equipment requires manual handling during the brick-making process, which leads to a decrease in production efficiency.
The gasification slag decarbonization brick-making device uses a conveying system driven by cylinders and servo motors to achieve automatic feeding and brick conveying. Combined with a rectangular pusher frame and conveying rollers, it realizes automated production.
It has enabled automated production and conveying of bricks, improved production efficiency, and avoided equipment downtime.
Smart Images

Figure CN223790720U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of brick-making technology, and more specifically, it relates to a gasification slag decarbonization brick-making device. Background Technology
[0002] With the development of industry and science and technology, environmentally friendly and green building materials have been widely developed. Currently, commonly used brick-making equipment is divided into two main categories: vacuum brick machines and non-fired brick machines. Vacuum brick machines use soil to make brick blanks, which requires a large amount of soil resources. Non-fired brick machines use crushed construction waste aggregate to make bricks.
[0003] Based on the above, the inventors have discovered the following problem: some brick-making equipment requires manual transfer of the formed bricks using forklifts after the brick-making process, which inevitably requires the brick-making equipment to be shut down briefly, thus leading to a decrease in its overall production efficiency.
[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a gasification slag decarbonization brick-making device in order to achieve a more practical value. Utility Model Content
[0005] The purpose and effectiveness of this utility model's gasification slag decarbonization brick-making device are achieved through the following specific technical means:
[0006] A gasification slag decarbonization brick-making device includes a fixed frame, a conveyor frame installed between the fixed frames, a pair of fixed plates installed on both sides of the conveyor frame between the side walls of the fixed frame, a pair of guide rods installed on the top of the fixed plates, and the top of the guide rods connected to the top surface of the fixed frame. A lower mold base and an upper mold base are respectively fitted on the guide rods, and brick-making modules are installed on the surfaces of the lower mold base and the upper mold base.
[0007] Furthermore, a cylinder is installed on the top of the fixing frame, and the output end of the cylinder extends through the top of the fixing frame to the bottom, and is connected to the top of the upper mold base through a fixing member.
[0008] Furthermore, a second cylinder is mounted on the bottom surface of the fixed plate via a fixing member. The output end of the second cylinder extends through the fixed plate to the top and is connected to the bottom surface of the lower mold base via the fixing member.
[0009] Furthermore, a feeding hopper is installed on the back side wall of the fixed frame via a fixing component, and a rectangular pusher is installed directly below the feeding hopper. The top of the rectangular pusher has a feeding port that matches the bottom opening of the feeding hopper. Guide grooves are provided on both outer walls of the rectangular pusher. A second guide rod is installed between the side walls of the fixed frame, and the rectangular pusher is slidably mounted on the second guide rod through the guide groove.
[0010] Furthermore, parallel plate one and parallel plate two are respectively installed below the rectangular pusher frame. One end of parallel plate one and parallel plate two are connected to the side wall of the fixed frame, and there is a gap between parallel plate two and the conveyor frame.
[0011] Furthermore, a cylinder three is installed on the top of the parallel plate two, and the output end of the cylinder three is connected to the side wall of the rectangular pusher frame through a fixing member.
[0012] Furthermore, a pallet frame is installed at the end of the conveyor frame via a fixing member, and a long groove is formed on the surface of the conveyor frame below the pallet frame. A servo motor is installed on the side wall of the conveyor frame below the pallet frame. The output end of the servo motor extends through one side of the conveyor frame into the interior and is mounted on a conveyor roller via a bearing seat. A conveyor wheel is fitted on the conveyor roller, and the size of the conveyor roller is adapted to the long groove.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. When used in conjunction with cylinder three, the rectangular pusher can push the waste material falling into the rectangular pusher into the lower mold base. Since the top of the rectangular pusher is flush with the bottom of the hopper, the top of the rectangular pusher will block the bottom of the hopper, preventing the waste material from falling out. When cylinder three retracts, the discharge port will overlap with the bottom of the hopper again, causing the waste material in the hopper to fall into the rectangular pusher due to gravity. The above description enables an automatic feeding process, greatly improving the overall practicality.
[0015] 2. By using a servo motor in conjunction with conveyor rollers, conveyor wheels, and pallet frames, the servo motor drives the conveyor rollers to rotate. The rotating conveyor rollers, in turn, drive the conveyor wheels to rotate. Because a certain number of pallets are stacked inside the pallet frame, the overall weight causes the bottom pallets to press against the conveyor wheels. Therefore, when the conveyor wheels are rotating, the pallets are continuously transported to the surface of the conveyor frame. This automated pallet conveying process allows the produced bricks to be transported directly via the conveyor without requiring the brick-making equipment to be stopped, thus greatly improving overall work efficiency. Attached Figure Description
[0016] Figure 1 This is a three-dimensional schematic diagram of a gasification slag decarburization and brick-making device according to this utility model.
[0017] Figure 2 This is a three-dimensional schematic diagram of the conveyor roller of a gasification slag decarburization and brick-making device according to this utility model.
[0018] Figure 3 This is a schematic diagram of a rectangular pusher structure for a gasification slag decarburization and brick-making device according to this utility model.
[0019] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0020] 1. Fixed frame; 2. Conveyor frame; 3. Lower mold base; 4. Guide rod two; 5. Cylinder two; 6. Fixed plate; 7. Guide rod one; 8. Upper mold base; 9. Cylinder one; 10. Discharge hopper; 11. Rectangular pusher frame; 12. Pallet frame; 13. Discharge port; 14. Conveyor roller; 15. Conveyor wheel; 16. Parallel plate two; 17. Cylinder three; 18. Servo motor; 19. Guide groove. Detailed Implementation
[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0022] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Example:
[0025] As attached Figure 1 To be continued Figure 3 As shown:
[0026] This utility model provides a gasification slag decarbonization brick-making device, including a fixed frame 1, a conveyor frame 2 installed between the fixed frames 1, a pair of fixed plates 6 installed on both sides of the conveyor frame 2 between the side walls of the fixed frame 1, a pair of guide rods 7 installed on the top of the fixed plates 6, and the top of the guide rods 7 connected to the top surface of the fixed frame 1. A lower mold base 3 and an upper mold base 8 are respectively fitted on the guide rods 7, and brick-making modules are installed on the surfaces of the lower mold base 3 and the upper mold base 8.
[0027] The top of the fixed frame 1 is equipped with a cylinder 9, and the output end of the cylinder 9 extends through the top of the fixed frame 1 to the bottom and is connected to the top of the upper mold base 8 through a fixing member. The cylinder 9 is used in conjunction with the upper mold base 8. When the cylinder 9 is in working state, it can press the upper mold base onto the lower mold base 3, so that the decarburized slag after gasification can be formed into bricks.
[0028] The bottom end of the fixed plate 6 is fitted with a cylinder 5 via a fastener. The output end of the cylinder 5 extends through the fixed plate 6 and upwards, and is connected to the bottom end of the lower mold base 3 via a fastener. The cylinder 5 works in conjunction with the fixed plate 6. After the brick making is completed, the cylinder 5 is activated to move the fixed plate 6 upwards, which can remove the formed bricks from the lower mold base 3 and place them in a tray for transport by a conveyor belt (the conveyor belt is existing technology and is therefore not shown in the figure).
[0029] The rear side wall of the fixed frame 1 is fitted with a feeding hopper 10 via a fixing member. A rectangular pusher frame 11 is installed directly below the feeding hopper 10. The top of the rectangular pusher frame 11 has a feeding port 13 that matches the bottom opening of the feeding hopper 10. Guide grooves 19 are provided on both outer walls of the rectangular pusher frame 11. A guide rod 4 is installed between the side walls of the fixed frame 1, and the rectangular pusher frame 11 is slidably mounted on the guide rod 4 via the guide grooves 19. The rectangular pusher frame 11 is used in conjunction with a cylinder 17. When the cylinder 17... When in operation, the waste residue falling into the rectangular pusher 11 can be pushed horizontally into the lower mold base 3. Since the top of the rectangular pusher 11 is flush with the bottom of the discharge hopper 10, the top of the rectangular pusher 11 will block the bottom of the discharge hopper 10, preventing the waste residue in the discharge hopper 10 from scattering. When the cylinder 3 17 retracts, the discharge port 13 will once again overlap with the bottom of the discharge hopper 10, so that the waste residue in the discharge hopper 10 will scatter into the rectangular pusher 11 due to gravity. Through the above description, the automatic feeding process can be realized, which greatly improves the overall practicality.
[0030] Parallel plate one and parallel plate two 16 are respectively installed below the rectangular pusher frame 11. One end of parallel plate one and parallel plate two 16 are connected to the side wall of the fixed frame 1, and there is a gap between parallel plate two 16 and the conveyor frame 2.
[0031] The top of the parallel plate 16 is equipped with a cylinder 17, and the output end of the cylinder 17 is connected to the side wall of the rectangular pusher 11 through a fixing member.
[0032] The conveyor frame 2 has a tray frame 12 fixed at its end by a fastener. A long groove is formed on the surface of the conveyor frame 2 below the tray frame 12. A servo motor 18 is mounted on the side wall of the conveyor frame 2 below the tray frame 12. The output end of the servo motor 18 extends through one side of the conveyor frame 2 and into the interior, and a conveyor roller 14 is mounted on it via a bearing seat. A conveyor wheel 15 is fitted onto the conveyor roller 14, and the size of the conveyor roller 14 is adapted to the long groove. The servo motor 18 works in conjunction with the conveyor roller 14, the conveyor wheel 15, and the tray frame 12. When the servo motor 18... When in operation, the conveyor roller 14 can be driven to rotate, and when the conveyor roller 14 rotates, it will drive the conveyor wheel 15 to rotate. Since a certain number of pallets are stacked inside the pallet frame 12, the overall weight of the frame will cause the bottom pallets to be pressed against the conveyor wheel 15. Therefore, when the conveyor wheel 15 is rotating, the pallets can be continuously transported to the surface of the conveyor frame 2. Through the above description, the process of automatically conveying pallets can be realized. The bricks produced can be directly transported by the conveyor without stopping the brick making equipment, thus greatly improving the overall work efficiency.
[0033] The specific usage and function of this embodiment are as follows:
[0034] Before using this brick-making equipment, first power it on to check its overall integrity. After confirming that everything is in order, pour the waste residue into the discharge hopper 10, and simultaneously place the tray in the pallet frame 12. Then, turn on the external power supply to start the equipment. The rectangular pusher 11 works in conjunction with the cylinder 17. When the cylinder 17 is in working condition, it can push the waste residue that has fallen into the rectangular pusher 11 into the lower mold base 3. Because the top of the rectangular pusher 11 is flush with the bottom of the discharge hopper 10, the top of the rectangular pusher 11 will block the bottom of the discharge hopper 10, preventing the waste residue in the discharge hopper 10 from scattering. When the cylinder 17 retracts, the discharge port 13 will again overlap with the bottom of the discharge hopper 10, so that the waste residue in the discharge hopper 10 will fall into the rectangular pusher 11 due to gravity. The above description enables an automated feeding process, greatly improving overall practicality. After the bricks are made, the servo motor 18 starts working. When the servo motor 18 is working, it can drive the conveyor roller 14 to rotate. When the conveyor roller 14 rotates, it will drive the conveyor wheel 15 to rotate. Since a certain number of pallets are stacked in the pallet frame 12, the overall weight of the pallet will cause the bottom pallet to be pressed against the conveyor wheel 15. Therefore, when the conveyor wheel 15 is rotating, it can continuously transport the pallets to the surface of the conveyor frame 2. The above description enables an automated pallet conveying process. The produced bricks can be directly transported by the conveyor without stopping the brick-making equipment, thus greatly improving the overall work efficiency.
[0035] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A device for decarburization of gasification slag for brick making, comprising a fixed frame (1), characterized in that: The fixed frame (1) is provided with a conveying frame (2), a pair of fixed plates (6) are arranged on both sides of the conveying frame (2) and located between the side walls of the fixed frame (1), a pair of guide rods (7) are arranged on the top of the fixed plates (6), the top ends of the guide rods (7) are connected with the top end surface of the fixed frame (1), and a lower mold base (3) and an upper mold base (8) are respectively sleeved on the guide rods (7), and the surfaces of the lower mold base (3) and the upper mold base (8) are provided with brick making mold groups.
2. The apparatus for producing brick by decarburization of gasification slag according to claim 1, wherein: The top of the fixed frame (1) is provided with a cylinder (9), the output end of the cylinder (9) extends to the lower side through the top of the fixed frame (1), and the top of the upper mold base (8) is connected with the cylinder (9) through a fixing member.
3. The apparatus for producing brick by decarburization of gasification slag according to claim 1, wherein: The bottom end surface of the fixed plate (6) is provided with a cylinder (5) through a fixing member, the output end of the cylinder (5) extends to the upper side through the fixed plate (6), and the bottom end surface of the lower mold base (3) is connected with the cylinder (5) through a fixing member.
4. The apparatus for producing brick by decarburization of gasification slag according to claim 1, wherein: The back side wall of the fixed frame (1) is provided with a discharge hopper (10) through a fixing member, a rectangular pushing frame (11) is arranged below the discharge hopper (10), a discharge port (13) matching the bottom opening of the discharge hopper (10) is formed in the top of the rectangular pushing frame (11), guide grooves (19) are formed in the two side walls of the rectangular pushing frame (11), guide rods (4) are arranged between the side walls of the fixed frame (1), and the rectangular pushing frame (11) is slidingly arranged on the guide rods (4) through the guide grooves (19).
5. The apparatus for producing brick by decarburization of gasification slag according to claim 4, wherein: Parallel plates (16) are arranged below the rectangular pushing frame (11), one end of each of the parallel plates (16) is connected with the side wall of the fixed frame (1), and a space is arranged between the parallel plate (16) and the conveying frame (2).
6. The apparatus for producing brick by decarburization of gasification slag according to claim 5, wherein: A cylinder (17) is arranged on the top of the parallel plate (16), and the output end of the cylinder (17) is connected with the side wall of the rectangular pushing frame (11) through a fixing member.
7. The apparatus for producing brick by decarburization of gasification slag according to claim 1, wherein: A supporting plate frame (12) is arranged at the end of the conveying frame (2) through a fixing member, a long groove is formed in the surface of the conveying frame (2) below the supporting plate frame (12), a servo motor (18) is arranged on the side wall of the conveying frame (2) below the supporting plate frame (12), the output end of the servo motor (18) extends to the inside of the conveying frame (2) through one side of the conveying frame (2) and is provided with a conveying roller (14) through a bearing seat, a conveying wheel (15) is sleeved on the conveying roller (14), and the size of the conveying roller (14) is matched with the long groove.