Release type crosslinking heating equipment
By introducing a linkage mechanism into the heating equipment, the heating cylinder can rotate in both the horizontal and vertical directions, thus solving the problem of insufficient cross-linking degree of the raw materials and achieving efficient heating and improved stability.
Patent Information
- Application Number
- CN202422759428.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The insufficient cross-linking degree of the raw materials in existing heating equipment for polymer composites results in low heating efficiency.
A release crosslinking heating device was designed. The heating cylinder is rotated in the horizontal and vertical directions through a linkage mechanism to increase the crosslinking degree of the raw materials. The linkage of components such as servo motor, support frame, bevel gear and transmission rod realizes the rotation in the horizontal and vertical directions.
It improves the heating efficiency of heating equipment and the stability of raw materials, increases the degree of cross-linking of raw materials, and improves work efficiency.
Smart Images
Figure CN223790801U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of heating equipment, and particularly relates to release crosslinking heating equipment. Background Technology
[0002] Polymer composite materials refer to multiphase solid materials composed of polymers and other substances with different compositions, shapes, and properties, and possessing interfaces. The greatest advantage of polymer composite materials is that they combine the strengths of various materials, such as high strength, light weight, temperature resistance, corrosion resistance, heat insulation, and electrical insulation. Depending on the application, polymers and other materials with special properties are selected to create composite materials that meet the requirements. However, the processing and preparation of polymer composite materials requires the use of heating equipment to heat the raw materials.
[0003] Although there are many types of heating equipment available today, some problems still exist. For example, most of the current heating equipment uses a drum-shaped heating structure. During heating, the drum can rotate to increase the molecular weight, thereby increasing the viscosity of the raw material and making its properties more stable. However, most of the current drums can only rotate in one direction, resulting in insufficient cross-linking of the raw material inside the heating equipment, which in turn leads to low efficiency of the heating equipment. Utility Model Content
[0004] This invention provides a release crosslinking heating device, which aims to solve the problem of insufficient crosslinking degree of raw materials in current heating devices.
[0005] This utility model is implemented as follows: a release crosslinking heating device includes: a base, a heating cylinder, and a linkage mechanism;
[0006] The base has an internal mounting cavity, the linkage mechanism is located inside the mounting cavity, and the heating cylinder is connected to the linkage mechanism and located on the top of the base.
[0007] The linkage mechanism includes a horizontal rotation unit and a vertical rotation unit. A support platform is fixed inside the mounting cavity of the base, and the linkage mechanism is connected to the support platform.
[0008] The lateral rotation unit includes a servo motor and a support frame. The servo motor is fixed at the center of the bottom of the support platform, and the output shaft of the servo motor passes through the support platform. One end of the support frame is fixed on the output shaft of the servo motor, and the other end is provided with a circular collar, which rotates to fit around the outside of the heating cylinder.
[0009] The vertical rotation unit is connected to the support frame.
[0010] Preferably, the vertical rotation unit includes a first bevel gear, a second bevel gear, and a transmission rod;
[0011] The first bevel gear is fixed on the support platform and is located on the same axis as the output shaft of the servo motor. The support frame is rotatably connected to the first bevel gear, and the transmission rod is rotatably connected to the support frame. The second bevel gear is coaxially fixed to one end of the transmission rod and meshes with the first bevel gear.
[0012] Preferably, the vertical rotation unit further includes a driving gear and a driven gear disk. The driving gear is coaxially fixed to the other end of the transmission rod and located inside the support frame. The driven gear disk is fixed at the center of the heating cylinder, and the driving gear and the driven gear disk mesh with each other.
[0013] Preferably, the diameter of the driving gear is smaller than that of the driven gear, and the diameters of the first bevel gear and the second bevel gear are the same.
[0014] Preferably, both the driving gear and the driven gear disc are helical gears, and lubricating grease is applied between them.
[0015] Preferably, a ball bearing is semi-embedded at the top edge of the base, the ball bearing is in rolling connection with the base and partially abuts against the heating cylinder.
[0016] Compared with the prior art, the embodiments of this application have the following main advantages:
[0017] In this solution, polymer raw materials are stored and heated using a heating cylinder. During the heating process, the horizontal rotation unit in the linkage mechanism drives the heating cylinder to rotate horizontally, while the vertical rotation unit is synchronously linked with the horizontal rotation unit, thereby driving the heating cylinder to rotate vertically. The horizontal and vertical rotation greatly increases the degree of cross-linking of the raw materials in the heating cylinder and improves the heating efficiency of the raw materials. This solution is simple, efficient, and significantly improves work efficiency and the stability of the raw materials. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall external structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the base structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the linkage mechanism structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the driving gear and its connection structure of this utility model;
[0022] In the diagram: 1. Base; 2. Heating cylinder; 3. Linkage mechanism; 31. Servo motor; 32. Support frame; 33. First bevel gear; 34. Second bevel gear; 35. Transmission rod; 36. Driving gear; 37. Driven gear plate; 4. Ball bearing; 5. Support platform. Detailed Implementation
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0024] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0025] This utility model embodiment provides a release crosslinking heating device, such as... Figure 1-4 As shown, it includes: a base 1, a heating cylinder 2, and a linkage mechanism 3;
[0026] The base 1 has an internal mounting cavity, the linkage mechanism 3 is located inside the mounting cavity of the base 1, and the heating cylinder 2 is connected to the linkage mechanism 3 and located on the top of the base 1.
[0027] The linkage mechanism 3 includes a horizontal rotation unit and a vertical rotation unit. A support platform 5 is fixed inside the mounting cavity of the base 1, and the linkage mechanism 3 is connected to the support platform 5.
[0028] The transverse rotation unit includes a servo motor 31 and a support frame 32. The servo motor 31 is fixed at the center of the bottom of the support platform 5, and the output shaft of the servo motor 31 passes through the support platform 5. One end of the support frame 32 is fixed on the output shaft of the servo motor 31, and the other end is provided with a circular collar, which is rotatably sleeved on the outside of the heating cylinder 2.
[0029] The vertical rotation unit is connected to the support frame 32.
[0030] It should be noted that most existing heating equipment uses a drum-shaped heating structure. During heating, the drum rotates, increasing the molecular weight and thus increasing the viscosity and stability of the raw material. However, most drums can only rotate in one direction, resulting in insufficient cross-linking of the raw material within the heating equipment and consequently low heating efficiency. To address this issue, this solution incorporates a heating cylinder 2 and a linkage mechanism 3. The heating cylinder 2 stores and heats the polymer raw material. During heating, the horizontal rotation unit in the linkage mechanism 3 drives the heating cylinder 2 to rotate horizontally, while the vertical rotation unit is synchronized with the horizontal rotation unit, causing the heating cylinder 2 to rotate vertically. This horizontal and vertical rotation significantly increases the cross-linking of the raw material within the heating cylinder 2 and simultaneously improves the heating efficiency. This solution is simple, efficient, and significantly enhances both work efficiency and the stability of the raw material.
[0031] Specifically, in this embodiment, the solution mainly includes a base 1, a heating cylinder 2, and a linkage mechanism 3. The base 1 supports the entire device, and the heating cylinder 2 stores and heats the raw materials. During the heating process, the linkage mechanism 3 drives the heating cylinder 2 to rotate in the horizontal and vertical directions, thereby greatly increasing the cross-linking degree of the raw materials in the heating cylinder 2, which is simple and efficient.
[0032] In a further preferred embodiment of this utility model, such as Figure 1-4 As shown, the vertical rotation unit includes a first bevel gear 33, a second bevel gear 34, and a transmission rod 35;
[0033] The first bevel gear 33 is fixed on the support platform 5 and is located on the same axis as the output shaft of the servo motor 31. The support frame 32 is rotatably connected to the first bevel gear 33, the transmission rod 35 is rotatably connected to the support frame 32, and the second bevel gear 34 is coaxially fixed to one end of the transmission rod 35 and meshes with the first bevel gear 33.
[0034] In this embodiment, the rotation of the support frame 32 drives the second bevel gear 34 to move together, and at the same time as the second bevel gear 34 moves together, the second bevel gear 34 can mesh and move together with the first bevel gear 33.
[0035] In a further preferred embodiment of this utility model, such as Figure 1-4 As shown, the vertical rotation unit also includes a drive gear 36 and a driven gear 37. The drive gear 36 is coaxially fixed to the other end of the transmission rod 35 and located inside the support frame 32. The driven gear 37 is fixed at the center of the heating cylinder 2, and the drive gear 36 and the driven gear 37 mesh with each other.
[0036] In this embodiment, the second bevel gear 34 drives the drive gear 36 to rotate, which in turn drives the driven gear disk 37 to mesh and move together, thereby driving the heating cylinder 2 to rotate and increasing the crosslinking degree of the raw materials.
[0037] In a further preferred embodiment of this utility model, such as Figure 1-4 As shown, the diameter of the driving gear 36 is smaller than that of the driven gear 37, and the diameters of the first bevel gear 33 and the second bevel gear 34 are the same.
[0038] In this embodiment, gear sets of different diameters are used to prevent the heating cylinder 2 from rotating too fast.
[0039] In a further preferred embodiment of this utility model, such as Figure 1-4 As shown, both the driving gear 36 and the driven gear 37 are helical gears, and lubricating grease is applied between them.
[0040] In this embodiment, the helical gear structure enables the gears to move smoothly together, and the use of lubricating grease reduces frictional losses between the gears.
[0041] In a further preferred embodiment of this utility model, such as Figure 1-4 As shown, a ball bearing 4 is semi-embedded at the top edge of the base 1. The ball bearing 4 is rotatably connected to the base 1 and partially abuts against the heating cylinder 2.
[0042] In this embodiment, the rolling of the ball bearing 4 prevents friction between the heating cylinder 2 and the base 1.
[0043] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.
[0044] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.
[0045] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.
[0046] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A release crosslinking heating device, characterized in that, include: Base (1), heating cylinder (2), and linkage mechanism (3); The base (1) has an installation cavity inside, the linkage mechanism (3) is installed in the installation cavity of the base (1), and the heating cylinder (2) is connected to the linkage mechanism (3) and located on the top of the base (1). The linkage mechanism (3) includes a horizontal rotation unit and a vertical rotation unit. A support platform (5) is fixed in the mounting cavity of the base (1). The linkage mechanism (3) is connected to the support platform (5). The transverse rotation unit includes a servo motor (31) and a support frame (32). The servo motor (31) is fixed at the center of the bottom of the support platform (5), and the output shaft of the servo motor (31) passes through the support platform (5). One end of the support frame (32) is fixed on the output shaft of the servo motor (31), and the other end is provided with a circular collar, which is rotatably sleeved on the outside of the heating cylinder (2). The vertical rotation unit is connected to the support frame (32).
2. The release crosslinking heating device as described in claim 1, characterized in that, The vertical rotation unit includes a first bevel gear (33), a second bevel gear (34), and a transmission rod (35); The first bevel gear (33) is fixed on the support platform (5) and is located on the same axis as the output shaft of the servo motor (31). The support frame (32) is rotatably connected to the first bevel gear (33). The transmission rod (35) is rotatably connected to the support frame (32). The second bevel gear (34) is coaxially fixed to one end of the transmission rod (35) and meshes with the first bevel gear (33).
3. The release crosslinking heating device as described in claim 2, characterized in that, The vertical rotation unit also includes a drive gear (36) and a driven gear disk (37). The drive gear (36) is coaxially fixed at the other end of the transmission rod (35) and located inside the support frame (32). The driven gear disk (37) is fixed at the center of the heating cylinder (2), and the drive gear (36) and the driven gear disk (37) mesh with each other.
4. The release crosslinking heating device as described in claim 3, characterized in that, The diameter of the driving gear (36) is smaller than that of the driven gear disk (37), and the diameters of the first bevel gear (33) and the second bevel gear (34) are the same.
5. The release crosslinking heating device as described in claim 3, characterized in that, Both the driving gear (36) and the driven gear disk (37) are helical gear structures, and lubricating grease is applied between them.
6. The release crosslinking heating device as described in claim 1, characterized in that, The top edge of the base (1) is provided with a semi-embedded ball bearing (4), which is in rolling connection with the base (1) and partially abuts against the heating cylinder (2).