Artificial quartz stone pattern mold
By designing a demolding and mixing device for artificial quartz stone pattern molds, the problems of difficult demolding of quartz stone and uneven raw materials were solved, achieving stable demolding and thorough mixing of quartz stone, thereby improving product quality and market competitiveness.
Patent Information
- Application Number
- CN202520169483.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-24
AI Technical Summary
In existing technologies, quartz stone is difficult to remove from the mold, which can easily lead to cracks and damage. Insufficient mixing of raw materials can result in chaotic patterns and uneven colors, affecting the product's aesthetics and market competitiveness.
A mold for artificial quartz stone patterns was designed, which includes a demolding device and a stirring device. The quartz stone is demolded smoothly by using a gear and screw system driven by a motor, and the worm gear and stirring roller system is used to achieve thorough mixing.
This process enables effective demolding of quartz stone and thorough mixing of raw materials, avoiding damage to quartz stone products and uneven patterns and colors, thus improving product quality and aesthetics.
Smart Images

Figure CN223791036U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quartz stone processing technology, specifically to an artificial quartz stone pattern mold. Background Technology
[0002] Artificial quartz stone is a new type of stone artificially synthesized from most of the quartz crystals, resin, and other trace elements. Quartz sand, resin, pigments, and other additives are put into a mixer in a certain proportion and thoroughly mixed. This process requires controlling the proportion of various raw materials to ensure the quality and performance of the quartz stone. The outer surface of the quartz stone will be imprinted with patterns, which can be used to create a high-end and elegant decoration style.
[0003] However, existing technologies still have the following problems:
[0004] Firstly, when quartz stone is difficult to remove from the mold, if a forced demolding method is used, such as excessively striking the mold or using sharp tools to pry it off, it is not convenient to effectively demold the quartz stone, which can easily lead to cracks, damage, or missing corners in the quartz stone products.
[0005] Secondly, if the raw materials are not fully mixed, the quartz sand and pigments will be unevenly distributed, resulting in chaotic patterns and inconsistent color depths on the surface and inside of the formed quartz stone. Insufficient mixing will also cause some areas to be too dark or too light in color, affecting the aesthetics of the product and reducing its competitiveness in the market.
[0006] To address the aforementioned problems, the inventors proposed an artificial quartz stone pattern mold to solve them. Utility Model Content
[0007] In order to solve the problems of inconvenience in demolding quartz stone and inconvenience in fully mixing raw materials, the purpose of this utility model is to provide an artificial quartz stone pattern mold.
[0008] To solve the above technical problems, this utility model adopts the following technical solution: an artificial quartz stone pattern mold, including a base plate, a stirring device above the base plate, a demolding device fixedly connected to the top surface of the base plate, the demolding device including a housing, a first rotating shaft rotatably connected between the inner walls of the two sides of the housing, a first motor fixedly connected to one side of the housing, the output end of the first motor extending into the housing and fixedly connected to the first rotating shaft, a first bevel gear fixedly sleeved on the outer surface of the first rotating shaft, a second bevel gear meshing with the outer surface of the first bevel gear, a lead screw fixedly connected to one side of the second bevel gear, a threaded screw block threaded onto the outer surface of the lead screw, and the bottom surface of the threaded screw block... A slider is fixedly connected. The lower inner wall of the housing has symmetrically opened grooves for cooperating with the slider. The outer surface of the screw block is provided with a roller. The second bevel gear drives the screw to rotate. The limiting plate prevents the screw block from falling out. The slider cooperates with the groove to ensure that the screw block can only move linearly along the screw axis. As the screw rotates, the movement of the screw block will push the roller to move upward. The outer surface of the roller is provided with a support plate. The inner walls of the two sides of the support plate are rotatably connected to the roller. The top surface of the support plate is fixedly connected with a top rod. The top end of the top rod is fixedly connected with a top plate. The bottom end of the top rod is fixedly connected to the support plate. The outer surface of the top rod is sleeved with a spring. The top surface of the housing has multiple through slots distributed in a rectangular array.
[0009] Preferably, the stirring device includes a cover plate, a protective box is fixedly connected to the top surface of the cover plate, a worm gear is rotatably connected between the inner walls of the two sides of the protective box, a second motor is fixedly connected to one side of the protective box, a worm wheel is meshed with the outer surface of the worm gear, a second rotating shaft is fixedly sleeved on one side of the worm wheel, a plurality of stirring rollers are fixedly connected to the outer surface of the second rotating shaft, the second rotating shaft rotates together with the worm wheel, thereby driving the plurality of stirring rollers fixed to the outer surface of the second rotating shaft to rotate, a plurality of electro-hydraulic rods arranged in a rectangular array are fixedly connected to the bottom surface of the cover plate, the bottom end of the electro-hydraulic rods is fixedly connected to the bottom plate, a box body is fixedly connected to the top surface of the housing, the end of the second rotating shaft movably passes through the cover plate and extends into the box body, and the lower inner wall of the box body is textured.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0011] 1. This utility model can push the roller to move upward by moving the wire block, which in turn drives the support plate to move upward. The support plate will compress the spring, and the top rod fixedly connected to the top surface of the support plate will move upward along with the support plate. The multiple top plates work together to lift the formed quartz stone product out of the mold, thereby achieving the purpose of effectively demolding the quartz stone.
[0012] 2. This utility model can drive the worm wheel to rotate by rotating the worm gear. The worm wheel is fixedly sleeved on the second rotating shaft. The second rotating shaft will rotate together with the worm wheel, thereby driving multiple stirring rollers fixed on the outer surface of the second rotating shaft to rotate, thus achieving the purpose of fully stirring and mixing the raw materials. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the structure of this utility model.
[0015] Figure 2 This is a schematic diagram of the stirring device of this utility model.
[0016] Figure 3 This is a schematic diagram of the demolding device of this utility model.
[0017] In the diagram: 1. Base plate; 2. Stirring device; 3. Demolding device; 20. Texture; 21. Cover plate; 22. Protective box; 23. Worm gear; 24. Second motor; 25. Worm wheel; 26. Second rotating shaft; 27. Stirring roller; 28. Electro-hydraulic rod; 29. Box body; 301. Shell; 302. First rotating shaft; 303. First motor; 304. First bevel gear; 305. Second bevel gear; 306. Lead screw; 307. Limiting plate; 308. Lead block; 309. Slider; 310. Slide groove; 311. Roller; 312. Support plate; 313. Top rod; 314. Top plate; 315. Spring; 316. Through groove. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Example: Figure 1-3As shown, this utility model provides an artificial quartz stone pattern mold, including a base plate 1, a stirring device 2 above the base plate 1, and a demolding device 3 fixedly connected to the top surface of the base plate 1. The demolding device 3 includes a housing 301, a first rotating shaft 302 rotatably connected between the inner walls of the two sides of the housing 301, a first motor 303 fixedly connected to one side of the housing 301, the output end of the first motor 303 extending into the housing 301 and fixedly connected to the first rotating shaft 302, a first bevel gear 304 fixedly sleeved on the outer surface of the first rotating shaft 302, and a second bevel gear 305 meshing with the outer surface of the first bevel gear 304. When the first motor 303 is started, its output end drives the first rotating shaft 302 to rotate, and the first bevel gear 304 fixedly sleeved on the first rotating shaft 302 will rotate accordingly.
[0020] Since the first bevel gear 304 and the second bevel gear 305 mesh with each other, the rotation of the first bevel gear 304 will drive the second bevel gear 305 to rotate. A lead screw 306 is fixedly connected to one side of the second bevel gear 305. The second bevel gear 305 and the lead screw 306 on the same side are mirror images of each other. A limit plate 307 is fixedly connected to the end of the lead screw 306. A lead block 308 is threaded onto the outer surface of the lead screw 306. A slider 309 is fixedly connected to the bottom surface of the lead block 308. The lower part of the housing 301... The inner wall is symmetrically provided with grooves 310 for use with slider 309. The outer surface of screw block 308 is provided with roller 311. The second bevel gear 305 drives screw 306 to rotate. Limiting plate 307 prevents screw block 308 from falling out. Slider 309 cooperates with groove 310 to ensure that screw block 308 can only move linearly along the axis of screw 306. As screw 306 rotates, the movement of screw block 308 will push roller 311 to move upward. The outer surface of roller 311 is provided with support plate 312.
[0021] The inner walls on both sides of the support plate 312 are rotatably connected to the roller 311. The outer surface of the roller 311 is in contact with the outer surface of the wire block 308. The upper end of the wire block 308 is inclined. A top rod 313 is fixedly connected to the top surface of the support plate 312. A top plate 314 is fixedly connected to the top end of the top rod 313. The roller 311 will drive the support plate 312 to move upward. The support plate 312 will compress the spring 315. The top rod 313 fixedly connected to the top surface of the support plate 312 will move upward together with the support plate 312. The upward movement, with multiple top plates 314 working together, lifts the formed quartz stone product from the mold. The bottom end of the top rod 313 is fixedly connected to the support plate 312. A spring 315 is sleeved on the outer surface of the top rod 313. The upper and lower ends of the spring 315 are fixedly connected to the upper inner wall of the housing 301 and the support plate 312, respectively. The top surface of the housing 301 has multiple through slots 316 arranged in a rectangular array. The outer surface of the top plate 314 fits against the inner wall of the through slots 316, which can effectively demold the quartz stone.
[0022] The stirring device 2 includes a cover plate 21, a protective box 22 is fixedly connected to the top surface of the cover plate 21, a worm gear 23 is rotatably connected between the inner walls of the two sides of the protective box 22, a second motor 24 is fixedly connected to one side of the protective box 22, and a worm wheel 25 is meshed with the outer surface of the worm gear 23. When the second motor 24 is started, it drives the worm gear 23 to rotate. Since the worm gear 23 and the worm wheel 25 mesh with each other, the rotation of the worm gear 23 will drive the worm wheel 25 to rotate accordingly. A second rotating shaft 26 is fixedly sleeved on one side of the worm wheel 25.
[0023] Multiple stirring rollers 27 are fixedly connected to the outer surface of the second rotating shaft 26. The second rotating shaft 26 rotates together with the worm gear 25, thereby driving the multiple stirring rollers 27 fixed to the outer surface of the second rotating shaft 26 to rotate. Multiple electric hydraulic rods 28 arranged in a rectangular array are fixedly connected to the bottom surface of the cover plate 21. The bottom end of the electric hydraulic rods 28 is fixedly connected to the bottom plate 1. The top surface of the housing 301 is fixedly connected to the box 29. The end of the second rotating shaft 26 moves through the cover plate 21 and extends into the box 29. The lower inner wall of the box 29 is provided with texture 20, which can fully stir and mix the raw materials.
[0024] Working principle: Quartz sand, resin, pigments and other additives are placed in the box 29 in a certain proportion. The electric hydraulic rod 28 can be raised and lowered according to actual needs to facilitate material pouring and mixing. The texture 20 can shape the pattern of the material. The second motor 24 is started, driving the worm 23 to rotate. Since the worm 23 and the worm wheel 25 are meshed with each other, the rotation of the worm 23 will drive the worm wheel 25 to rotate. The worm wheel 25 is fixedly sleeved on the second rotating shaft 26. The second rotating shaft 26 will rotate together with the worm wheel 25, thereby driving the multiple stirring rollers 27 fixed on the outer surface of the second rotating shaft 26 to rotate, thus achieving the purpose of fully mixing the material.
[0025] The raw material in a static state will slowly solidify and take shape. The first motor 303 starts, and its output end drives the first rotating shaft 302 to rotate. The first bevel gear 304, which is fixedly sleeved on the first rotating shaft 302, will also rotate. Since the first bevel gear 304 and the second bevel gear 305 mesh with each other, the rotation of the first bevel gear 304 will drive the second bevel gear 305 to rotate. The second bevel gear 305 drives the lead screw 306 to rotate. The limiting plate 307 prevents the lead block 308 from falling out. The slider 309 cooperates with the slide groove 310 to ensure that the lead block... 308 can only move linearly along the axis of the lead screw 306. As the lead screw 306 rotates, the movement of the lead block 308 will push the roller 311 to move upward. The roller 311 will drive the support plate 312 to move upward. The support plate 312 will squeeze and compress the spring 315. The top rod 313 fixedly connected to the top surface of the support plate 312 will move upward together with the support plate 312. The multiple top plates 314 work together to lift the formed quartz stone product out of the mold, thereby achieving the purpose of effectively demolding the quartz stone.
[0026] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A mold for artificial quartz stone patterns, comprising a base plate (1), characterized in that: A stirring device (2) is provided above the base plate (1), and a demolding device (3) is fixedly connected to the top surface of the base plate (1); The demolding device (3) includes a housing (301). A first rotating shaft (302) is rotatably connected between the inner walls of the two sides of the housing (301). A first motor (303) is fixedly connected to one side of the housing (301). The output end of the first motor (303) extends into the housing (301) and is fixedly connected to the first rotating shaft (302). A first bevel gear (304) is fixedly sleeved on the outer surface of the first rotating shaft (302). A second bevel gear (305) is meshed with the outer surface of the first bevel gear (304). A lead screw (306) is fixedly connected to one side of the second bevel gear (305). The outer surface of the lead screw (306) is... A threaded block (308) is threaded onto the outer surface of the threaded block (308), and a roller (311) is provided on the outer surface of the roller (311). A support plate (312) is provided on the outer surface of the roller (311). The inner walls of the two sides of the support plate (312) are rotatably connected to the roller (311). A top rod (313) is fixedly connected to the top surface of the support plate (312). A top plate (314) is fixedly connected to the top end of the top rod (313). The bottom end of the top rod (313) is fixedly connected to the support plate (312). A spring (315) is sleeved on the outer surface of the top rod (313). A plurality of through slots (316) arranged in a rectangular array are opened on the top surface of the housing (301).
2. The artificial quartz stone pattern mold as described in claim 1, characterized in that: The stirring device (2) includes a cover plate (21), a protective box (22) is fixedly connected to the top surface of the cover plate (21), a worm gear (23) is rotatably connected between the inner walls of the two sides of the protective box (22), a second motor (24) is fixedly connected to one side of the protective box (22), a worm wheel (25) is meshed with the outer surface of the worm gear (23), a second rotating shaft (26) is fixedly sleeved on one side of the worm wheel (25), and the outer surface of the second rotating shaft (26) is... Multiple stirring rollers (27) are fixedly connected to the surface of the cover plate (21). Multiple electric hydraulic rods (28) arranged in a rectangular array are fixedly connected to the bottom surface of the cover plate (21). The bottom end of the electric hydraulic rods (28) is fixedly connected to the bottom plate (1). A box body (29) is fixedly connected to the top surface of the housing (301). The end of the second rotating shaft (26) moves through the cover plate (21) and extends into the box body (29). The lower inner wall of the box body (29) is textured (20).
3. The artificial quartz stone pattern mold as described in claim 1, characterized in that: The second bevel gear (305) on the same side is mirrored in shape with the lead screw (306).
4. The artificial quartz stone pattern mold as described in claim 1, characterized in that: The end of the lead screw (306) is fixedly connected to a limiting plate (307).
5. The artificial quartz stone pattern mold as described in claim 1, characterized in that: The bottom surface of the wire block (308) is fixedly connected to a slider (309), and the lower inner wall of the housing (301) is symmetrically provided with grooves (310) for use with the slider (309).
6. The artificial quartz stone pattern mold as described in claim 1, characterized in that: The outer surface of the roller (311) is in contact with the outer surface of the wire block (308), and the upper end of the wire block (308) is inclined.
7. The artificial quartz stone pattern mold as described in claim 1, characterized in that: The upper and lower ends of the spring (315) are fixedly connected to the upper inner wall of the housing (301) and the support plate (312), respectively.
8. The artificial quartz stone pattern mold as described in claim 1, characterized in that: The outer surface of the top plate (314) is in contact with the inner wall of the through groove (316).