Honeycomb activated carbon extrusion equipment

By designing a honeycomb activated carbon extrusion equipment, adopting a removable die nail structure and an electric push rod drive, the problems of low efficiency and difficult demolding in honeycomb activated carbon production were solved, realizing automated production and rapid demolding, and reducing labor intensity.

CN223791060UActive Publication Date: 2026-01-13龙岩市华研活性炭科技有限公司
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Patent Information

Application Number
CN202421872275.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2026-01-13
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

Existing methods for producing honeycomb activated carbon suffer from low production efficiency, difficulty in demolding, and high labor intensity.

Method used

Design a honeycomb activated carbon extrusion device that adopts a structure in which the die pins can be removed from the extrusion chamber. Combined with an electric push rod to drive the template and extrusion plate, it realizes the automated molding and demolding of honeycomb activated carbon, avoiding manual cutting.

Benefits of technology

It improved production efficiency, reduced labor costs, and enabled rapid demolding and automated production of honeycomb activated carbon.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223791060U_ABST
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Abstract

The utility model provides honeycomb activated carbon extrusion equipment which comprises a shell, an extrusion cavity, a mold chamber and a first driving chamber are arranged in the shell, and the mold chamber and the first driving chamber are located on the two sides of the extrusion cavity respectively. An extrusion plate is arranged on the side, close to the first driving chamber, in the extrusion cavity. A mold plate and a fourth electric push rod are arranged in the mold chamber, a plurality of mold nails are arranged on the side face, close to the extrusion cavity, of the mold plate at equal intervals, the mold nails penetrate through the outer wall of the extrusion cavity to enter the extrusion cavity, and the fourth electric push rod drives the mold nails on the mold plate to move out of the extrusion cavity to facilitate demolding; the problem that demolding is difficult in a traditional honeycomb activated carbon production mode is solved. A first electric push rod is arranged in the first driving chamber and penetrates through the outer wall of the extrusion cavity to be connected with an extrusion plate to drive the extrusion plate to extrude the activated carbon material; the size of the extrusion cavity is 200mm in length, 100mm in width and 100mm in height, the length of the mold nail is 110mm, the size of the honeycomb activated carbon formed by extrusion is controlled by limiting the size of the extrusion cavity and the size of the mold nail, and secondary processing and cutting are not needed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to honeycomb activated carbon production equipment technical field especially relates to a kind of honeycomb activated carbon extrusion equipment. BACKGROUND

[0002] Honeycomb activated carbon has the characteristics of large specific surface area, small through-hole resistance, developed micropore, high adsorption capacity and long service life, and is widely used in air pollution control. The honeycomb activated carbon adsorption method is selected, that is, the waste gas contacts with the porous activated carbon with large surface, and the pollutants in the waste gas are adsorbed, thereby playing a purifying role.

[0003] The existing honeycomb activated carbon production method has two disadvantages: first, the traditional production method is to extrude the activated carbon material into a honeycomb shape through an extrusion die, but it is difficult to demold after extrusion, and the production efficiency is low;Second, the traditional production method usually extrudes a large area of honeycomb activated carbon first, and then cuts it into small pieces manually for daily sale and use, which not only has high labor intensity, but also low production efficiency. UTILITY MODEL CONTENT

[0004] The utility model aims to provide a kind of honeycomb activated carbon extrusion equipment, can solve the problems of low production efficiency, demolding difficulty and high labor intensity in the existing honeycomb activated carbon production method.

[0005] The utility model aims to realize the following technical scheme:

[0006] A kind of honeycomb activated carbon extrusion equipment, including shell, extrusion cavity and the die chamber and first drive chamber located at the two sides of extrusion cavity are arranged in shell. The side close to first drive chamber in extrusion cavity is provided with extrusion plate. Template and fourth electric push rod are arranged in die chamber, multiple die pins are arranged equidistantly on the side of template close to extrusion cavity, die pin passes through the outer wall of extrusion cavity and enters the inside of extrusion cavity, and fourth electric push rod drives die pin on template to move out of extrusion cavity. First electric push rod is arranged in first drive chamber, first electric push rod is connected with extrusion plate through the outer wall of extrusion cavity, and drives extrusion plate to extrude activated carbon material;The size of extrusion cavity is 200mm long, 100mm wide and 100mm high;Die pin is 110mm long.

[0007] Preferably, it further includes control chamber, second drive chamber and third drive chamber. The control chamber is located above the first drive chamber, and a controller is arranged in the control chamber. The second drive chamber is located above the extrusion cavity, and two second electric push rods and a push plate driven by the second electric push rods are arranged in the second drive chamber. The third drive chamber is located below the extrusion cavity, and a third electric push rod and a bottom plate driven by the third electric push rod are arranged in the third drive chamber.

[0008] Preferably, the first electric push rod, the second electric push rod, the third electric push rod and the fourth electric push rod are electrically connected with the controller and controlled by the controller.

[0009] Preferably, an inlet is arranged on the upper surface of the shell and communicates with the extrusion cavity; and an outlet is arranged on the lower surface of the shell and communicates with the extrusion cavity.

[0010] Preferably, the bottom plate is arranged in the outlet, and the third electric push rod drives the bottom plate to move so as to close or open the outlet.

[0011] Preferably, a clamping groove is arranged on the side wall of the outlet away from the third driving chamber, and the clamping groove corresponds in position and size to one side edge of the bottom plate and is used for fixing the side edge of the bottom plate.

[0012] Preferably, a rubber pad is arranged on the side of the template close to the extrusion cavity.

[0013] Preferably, a plurality of pin holes are arranged on the side of the extrusion cavity close to the die chamber, and the number and position of the pin holes correspond to the number and position of the die pins; and an axle hole is arranged on the side of the extrusion cavity close to the first driving chamber, and the extended end of the first electric push rod passes through the axle hole and is connected with the extrusion plate.

[0014] The die pin is designed to be removable from the extrusion cavity, so that the honeycomb activated carbon can be quickly demolded after forming. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the honeycomb activated carbon extrusion equipment.

[0016] Figure 2 It is an enlarged view of A in the figure. Figure 1

[0017] The reference signs are explained as follows:

[0018] 1: shell, 11: extrusion cavity, 12: die chamber, 13: first driving chamber, 14: control chamber, 15: second driving chamber, 16: third driving chamber, 17: inlet, 18: outlet, 111: extrusion plate, 112: pin hole, 113: axle hole, 121: template, 122: fourth electric push rod, 123: die pin, 131: first electric push rod, 141: controller, 151: second electric push rod, 152: push plate, 161: third electric push rod, 162: bottom plate, 181: clamping groove, 1211: rubber pad. DETAILED DESCRIPTION

[0019] ​The embodiments of the present disclosure will be described in detail below with reference to the drawings.

[0020] The advantages and effects of the present disclosure can be easily understood by those skilled in the art from the content disclosed in the specification. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, not all the embodiments. The present disclosure can also be implemented or applied by other different specific embodiments, and various modifications or changes can be made to the details in the specification without departing from the spirit of the present disclosure. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present disclosure.

[0021] Embodiment one

[0022] The utility model discloses a structure that the die pin can be removed from the extrusion cavity is designed to reach the purpose of the honeycomb activated carbon forming fast demoulding. Moreover, the size of extrusion plate and the length of die pin limit the size of honeycomb activated carbon, so that the size of the formed honeycomb activated carbon can be directly used and sold, without manual cutting again. The whole process realizes automatic control, reduces the labor cost and improves the production efficiency.

[0023] As Figures 1-2 shown, a kind of honeycomb activated carbon extrusion equipment, including shell 1, extrusion cavity 11 and the die chamber 12 and first drive chamber 13 respectively located at both sides of extrusion cavity 11 are provided in shell 1.Extrusion cavity 11 is provided with extrusion plate 111 in the side close to first drive chamber 13.Die chamber 12 is provided with template 121 and fourth electric push rod 122, multiple die pins 123 are equidistantly arranged on the side of template 121 close to extrusion cavity 11, die pin 123 passes through the outer wall of extrusion cavity 11 and enters the inside of extrusion cavity 11, fourth electric push rod 122 drives die pin 123 on template 121 remove extrusion cavity 11.First drive chamber 13 is provided with first electric push rod 131, first electric push rod 131 is connected with extrusion plate 111 by passing through the outer wall of extrusion cavity 11, and drives extrusion plate 111 to extrude activated carbon material;The size of extrusion cavity 11 is 200mm long, 100mm wide and 100mm high;Die pin 123 is 110mm long.

[0024] Further, the control chamber 14, the second driving chamber 15 and the third driving chamber 16 are further included. The control chamber 14 is located above the first driving chamber 13, and a controller 141 is arranged in the control chamber 14. The second driving chamber 15 is located above the extrusion cavity 11, and two second electric push rods 151 and a push plate 152 driven by the second electric push rods 151 are arranged in the second driving chamber 15. The third driving chamber 16 is located below the extrusion cavity 11, and a third electric push rod 161 and a bottom plate 162 driven by the third electric push rod 161 are arranged in the third driving chamber 16.

[0025] Further, the first electric push rod 131, the second electric push rod 151, the third electric push rod 161 and the fourth electric push rod 122 are electrically connected with the controller 141 and controlled by the controller 141.

[0026] Further, an inlet 17 is formed in the upper surface of the shell 1, and the inlet 17 is communicated with the extrusion cavity 11. An outlet 18 is formed in the lower surface of the shell 1, and the outlet 18 is communicated with the extrusion cavity 11.

[0027] Further, the bottom plate 162 is arranged in the outlet 18, and the third electric push rod 161 drives the bottom plate 162 to move, so as to close or open the outlet 18.

[0028] Further, a clamping groove 181 is formed in the side wall of the outlet 18 away from the third driving chamber 16, and the clamping groove 181 corresponds to the position and size of the bottom plate 162, and is used for fixing one side edge of the bottom plate 162.

[0029] Further, a rubber pad 1211 is arranged on the side of the template 121 close to the extrusion cavity 11, and the rubber pad 1211 is used for closely adhering to the inner wall of the mold chamber 12, so as to avoid that the activated carbon raw material is extruded to enter the mold chamber 12 through the pin hole 112.

[0030] Further, a plurality of pin holes 112 are formed in the side of the extrusion cavity 11 close to the mold chamber 12, and the number and position of the pin holes 112 correspond to the number and position of the mold pins 123. An axle hole 113 is formed in the side of the extrusion cavity 11 close to the first driving chamber 13, and the extended end of the first electric push rod 131 passes through the axle hole 113 and is connected with the extrusion plate 111.

[0031] Working principle:

[0032] The raw material of the activated carbon is put into the extrusion cavity 11 through the inlet 17, the power supply of the equipment is turned on, and the controller 141 controls the fourth electric push rod 122 and the first electric push rod 131 to start. The fourth electric push rod 122 drives the template 121 to move towards the direction of the extrusion cavity 11, and the mold pins 123 pass through the pin holes 112 and enter the extrusion cavity 11. The first electric push rod 131 drives the extrusion plate 111 to move towards the direction of the mold pins 123, pushes the activated carbon raw material to the mold pins 123, and extrudes the activated carbon raw material, so that the activated carbon raw material is formed under extrusion.

[0033] After extruding for a period of time, the controller 141 controls the fourth electric push rod 122 and the first electric push rod 131 to act again. The fourth electric push rod 122 retracts, driving the mold pin 123 to move towards the mold chamber 12, and the mold pin 123 is separated from the formed block-shaped activated carbon, so that the block-shaped activated carbon forms a plurality of densely distributed holes, thereby forming a honeycomb activated carbon. The first electric push rod 131 retracts to drive the extrusion plate 111 to return to the original position.

[0034] After the mold pin 123 and the extrusion plate 111 return to the original position, the controller 141 first starts the third electric push rod 161, and the third electric push rod 161 retracts to drive the bottom plate 162 to move into the third driving chamber 16, thereby opening the outlet 18, and then the controller 141 starts the two second electric push rods 151, and the two second electric push rods 151 push the push plate 152 to move downward, so that the formed honeycomb activated carbon is separated from the inner wall of the extrusion cavity 11 and is displaced to the outlet 18 to fall outside the device. A honeycomb activated carbon is completed.

[0035] In the description of the present application, it should be understood that the terms "intermediate", "length", "upper", "lower", "front", "rear", "vertical", "horizontal", "inner", "outer", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0036] In the present application, unless otherwise explicitly specified and limited, the first feature "on" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. The meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise explicitly specified and limited.

[0037] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or in communication with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0038] The above merely illustrates the implementation manners of the present application and is not used for limiting the present application, and any modification, equivalent replacement, improvement and the like made by the skilled in the art within the spirit and principle of the present application without creative labor should be included in the protection scope of the present application.

Claims

1. A honeycomb activated carbon extrusion apparatus comprising a housing (1), characterized in that, The shell (1) is provided with an extrusion cavity (11) and a mold chamber (12) and a first driving chamber (13) located on both sides of the extrusion cavity (11) respectively; the extrusion cavity (11) is provided with an extrusion plate (111) on the side close to the first driving chamber (13); the mold chamber (12) is provided with a mold plate (121) and a fourth electric push rod (122), a plurality of mold pins (123) are equidistantly arranged on the side of the mold plate (121) close to the extrusion cavity (11), the mold pins (123) pass through the outer wall of the extrusion cavity (11) and enter the inside of the extrusion cavity (11), and the fourth electric push rod (122) drives the mold pins (123) on the mold plate (121) to move out of the extrusion cavity (11); the first driving chamber (13) is provided with a first electric push rod (131), the first electric push rod (131) is connected with the extrusion plate (111) through the outer wall of the extrusion cavity (11) and drives the extrusion plate (111) to extrude the activated carbon material; the size of the extrusion cavity (11) is 200mm in length, 100mm in width and 100mm in height; the length of the mold pin (123) is 110mm.

2. The honeycomb activated carbon extruded device of claim 1, wherein, It also includes a control chamber (14), a second driving chamber (15) and a third driving chamber (16); the control chamber (14) is located above the first driving chamber (13), and a controller (141) is arranged in the control chamber (14); the second driving chamber (15) is located above the extrusion cavity (11), and two second electric push rods (151) and a push plate (152) driven by the second electric push rods (151) are arranged in the second driving chamber (15); the third driving chamber (16) is located below the extrusion cavity (11), and a third electric push rod (161) and a bottom plate (162) driven by the third electric push rod (161) are arranged in the third driving chamber (16).

3. The honeycomb activated carbon extruded device of claim 2, wherein, The first electric push rod (131), the second electric push rod (151), the third electric push rod (161) and the fourth electric push rod (122) are electrically connected with the controller (141) and are controlled by the controller (141).

4. The honeycomb activated carbon extruded unit of claim 2, wherein, An inlet (17) is formed in the upper surface of the shell (1), and the inlet (17) communicates with the extrusion cavity (11); an outlet (18) is formed in the lower surface of the shell (1), and the outlet (18) communicates with the extrusion cavity (11).

5. The honeycomb activated carbon extruded unit of claim 4, wherein, The bottom plate (162) is arranged in the outlet (18), and the third electric push rod (161) drives the bottom plate (162) to move, so as to close or open the outlet (18).

6. The honeycomb activated carbon extruded unit of claim 4, wherein, A clamping groove (181) is formed in the side wall of the outlet (18) away from the third driving chamber (16), the clamping groove (181) corresponds in position and size to the bottom plate (162) and is used for fixing one side edge of the bottom plate (162).

7. The honeycomb activated carbon extruded unit of claim 1 wherein, The side of the mold plate (121) close to the extrusion cavity (11) is provided with a rubber pad (1211).

8. The honeycomb activated carbon extruded unit of claim 1 wherein, A plurality of pin holes (112) are formed in the side of the extrusion cavity (11) close to the mold chamber (12), the number and position of the pin holes (112) correspond to the number and position of the mold pins (123); an axle hole (113) is formed in the side of the extrusion cavity (11) close to the first driving chamber (13), and the extended end of the first electric push rod (131) is connected with the extrusion plate (111) through the axle hole (113).