Composite processing all-in-one machine with waterproof and breathable functions for fabric

Abstract

The utility model relates to the technical field of fabric processing, and discloses a fabric waterproof and breathable function combined processing all-in-one machine which comprises a bottom plate, the top of the bottom plate is fixedly connected with a vertical plate, the exterior of the vertical plate is fixedly connected with a supporting plate, an attaching mechanism is arranged in the bottom plate, and a winding mechanism is arranged outside the bottom plate. And the attaching mechanism comprises a mounting part, a sliding groove is formed in the mounting part, a sliding block is slidably connected to the interior of the mounting part, a buffer spring is fixedly connected to the exterior of the sliding block, and a connecting rod is fixedly connected to the interior of the mounting part. According to the utility model, through the supporting plate, the mounting piece drives the sliding block to move, the buffer spring drives the connecting rod to move, and the telescopic piece drives the laminating roller to move through the bearing; therefore, the waterproof and breathable functions of the fabric can be realized, and the laminating accuracy and consistency of the fabric in the production process can be ensured by the combined processing all-in-one machine.

Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, and in particular to an integrated machine for processing waterproof and breathable composite fabrics. Background Technology

[0002] When performing composite processing on fabrics, a waterproof and breathable composite processing machine is often used. This type of equipment treats fabrics to be both waterproof and breathable. Through composite processing, the fabric gains both waterproof and breathable properties. Using this machine offers numerous benefits, including improved waterproof performance to effectively resist water penetration, increased breathability for enhanced wearing comfort, reduced fabric bulkiness, improved overall garment texture, extended fabric lifespan, reduced maintenance costs, and the ability to meet the waterproof and breathable performance requirements of fabrics in various scenarios, such as outdoor sports and raincoat production. Therefore, the waterproof and breathable composite processing machine has broad application prospects in the textile industry.

[0003] The integrated machine for processing waterproof and breathable composite fabrics first lays the fabric to be processed flat on the machine's worktable. Then, a waterproof and breathable coating is evenly applied to the fabric through spraying and impregnation. Next, the coating is cured on the fabric using hot pressing and drying processes to form a composite material with waterproof and breathable functions. Finally, the processed fabric is inspected for quality and packaged. The entire process achieves efficient composite processing of waterproof and breathable fabrics.

[0004] Existing technologies often employ integrated waterproof and breathable fabric composite processing machines, which typically separate waterproofing and breathability treatments. This can lead to incomplete bonding of the fabric during multiple processing steps. Some machines first apply a waterproof coating to the fabric and then attach the breathable membrane, but due to the difficulty in precisely matching the equipment parameters for different processing stages, the bonding strength between the fabric and the breathable membrane is insufficient. Consequently, the breathable membrane is prone to detachment during subsequent use, severely impacting the fabric's waterproof and breathable performance. Furthermore, existing processing equipment has a low level of automation, requiring significant manual operation during fabric bonding. This not only increases production costs but also introduces considerable errors, making it difficult to ensure uniform bonding across all areas and resulting in insufficient bonding in some areas, thus reducing product yield. Therefore, an integrated waterproof and breathable fabric composite processing machine is proposed to address these issues. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an integrated machine for processing waterproof and breathable fabric composites, which aims to improve the problem that some devices in the prior art cannot bond the fabric.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A composite processing machine for waterproof and breathable fabrics includes a base plate, a vertical plate fixedly connected to the top of the base plate, a support plate fixedly connected to the outside of the vertical plate, a bonding mechanism inside the base plate, and a winding mechanism outside the base plate.

[0008] The bonding mechanism includes a mounting component, the mounting component having a sliding groove inside, a slider slidably connected inside the mounting component, a buffer spring fixedly connected to the outside of the slider, a connecting rod fixedly connected inside the mounting component, a telescopic component fixedly connected to the bottom of the mounting component, a bearing rotatably connected inside the telescopic component, a fixing component rotatably connected to the outside of the bearing, a bonding assembly for providing fabric composite processing rotatably connected to the outside of the fixing component, and a pressing pad rotatably connected to the bottom of the bonding assembly.

[0009] As a further description of the above technical solution:

[0010] The winding mechanism includes fixed plates, a movable plate one fixedly connected to one side of the top of the two fixed plates, a movable plate two fixedly connected to one side of the top of the two fixed plates, and the outer walls of the two fixed plates fixedly connected to the left and right sides of the outer wall of the vertical plate.

[0011] As a further description of the above technical solution:

[0012] The bonding assembly includes a bonding roller, the outer side of which is fixedly connected to the outside of the fixing member, and the outer side of the pressing pad is rotatably connected to the outside of the bonding roller.

[0013] As a further description of the above technical solution:

[0014] A motor is fixedly connected to the internal space of the movable plate 2. The output end of the motor is rotatably connected to a drive shaft. Two fixed shafts are rotatably connected to one side of the outer wall of the drive shaft.

[0015] As a further description of the above technical solution:

[0016] The top left and right sides of the vertical plate have two placement slots, and the outer walls of the two placement slots are rotatably connected to two bushings on the left and right sides.

[0017] As a further description of the above technical solution:

[0018] A winding wheel is rotatably connected to one side of the outer wall of the two fixed shafts, and two protrusions are fixedly connected to one side of the outer wall of the two fixed shafts;

[0019] As a further description of the above technical solution:

[0020] Two grooves are provided on the left and right sides of the outer wall of the winding wheel, and one side of the outer wall of the two protrusions is fixedly connected to one side of the outer wall of the two grooves.

[0021] As a further description of the above technical solution:

[0022] Limiting guide grooves are provided in the internal space of the two fixed plates. Two screw sleeves are fixedly connected to one side of the bottom of the movable plate. Screws are rotatably connected to the left and right sides of the two screw sleeves.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, the support plate enables the mounting component to drive the slider to move. Under the movement of the slider, the buffer spring drives the connecting rod to move, and the telescopic component drives the bonding roller to move through the bearing. In this way, the waterproof and breathable composite processing machine can ensure the bonding accuracy and consistency of the fabric during the production process, which helps to reduce bonding defects caused by human factors and improve the quality of the final product.

[0025] 2. In this utility model, by placing the winding wheel on the vertical plate, the first movable plate drives the winding wheel to move at the same speed through the second movable plate, so that the bushing drives the fixed shaft to engage and connect. Finally, the motor is used to drive the winding wheel to complete the installation. Conversely, the first movable plate drives the winding wheel to open to both sides through the second movable plate to complete the disassembly of the winding wheel. The whole process is simple and quick, greatly improving the overall work efficiency. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of the integrated processing machine for waterproof and breathable fabric composite processing proposed in this utility model.

[0027] Figure 2 This is a schematic diagram of the support plate of the integrated processing machine for waterproof and breathable fabric composite processing proposed in this utility model.

[0028] Figure 3 This is a schematic diagram of the bonding roller of the integrated processing machine for waterproof and breathable fabric composite processing proposed in this utility model.

[0029] Figure 4 for Figure 2 Enlarged view of point A in the middle.

[0030] Legend:

[0031] 1. Base plate; 2. Vertical plate; 3. Support plate; 4. Mounting component; 5. Sliding groove; 6. Slider; 7. Buffer spring; 8. Connecting rod; 9. Telescopic component; 10. Bearing; 11. Fixing component; 12. Fitting roller; 13. Pressing pad; 14. Fixing plate; 15. Moving plate one; 16. Moving plate two; 17. Motor; 18. Drive shaft; 19. Fixing shaft; 20. Placement groove; 21. Bushing; 22. Rewinding wheel; 23. Protrusion; 24. Groove one; 25. Limiting guide groove; 26. Screw sleeve; 27. Screw. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figures 1 to 2 This utility model provides an embodiment of a composite processing machine for waterproof and breathable fabrics, including a base plate 1, which can stably support the entire composite processing machine and ensure that the equipment will not shift or tilt due to vibration and uneven weight during operation. A vertical plate 2 is fixedly connected to the top of the base plate 1 to support and fix the support plate 3, and at the same time provide certain support and protection for the bonding mechanism and the winding mechanism, ensuring the stable installation and operation of each component in the vertical direction. The support plate 3 is fixedly connected to the outside of the vertical plate 2 to further enhance the overall stability of the equipment, bear the weight of the components and the external force generated during operation, prevent the vertical plate 2 from deforming and tilting due to uneven force, and ensure the normal operation of the equipment. A bonding mechanism is provided inside the base plate 1, and a winding mechanism is provided outside the base plate 1.

[0034] The bonding mechanism includes a mounting component 4, which provides a sliding track for the slider 6, allowing the slider 6 to slide smoothly inside, thereby realizing the up-and-down movement of the bonding component to adapt to the composite processing requirements of fabrics of different thicknesses. The mounting component 4 has a sliding groove 5 inside, which is used to install and guide the sliding movement of the slider 6. The slider 6 is slidably connected inside the mounting component 4. Under the action of the buffer spring 7, the slider 6 can move up and down in the sliding groove 5 of the mounting component 4, thereby driving the bonding component to rise and fall, and realizing the adjustment of the bonding pressure on the fabric.

[0035] The slider 6 is externally fixedly connected to a buffer spring 7. When the bonding component is subjected to the pressure of the fabric, the buffer spring 7 can buffer the impact of the pressure and protect the bonding component from damage. At the same time, the elastic force of the spring can also provide a certain bonding pressure to the bonding component to ensure the bonding effect between the fabrics. The mounting part 4 is internally fixedly connected to a connecting rod 8, which transmits the power and movement of the telescopic part 9 and drives the bonding component to move up and down to realize the bonding process of the fabric. The bottom of the mounting part 4 is fixedly connected to a telescopic part 9, which provides power to the bonding component and enables it to move in the vertical direction, thereby realizing the composite processing of fabrics of different thicknesses. By controlling the telescopic part 9, the position and bonding pressure of the bonding component can be precisely adjusted.

[0036] The telescopic component 9 is internally rotatably connected to a bearing 10, which supports the moving parts of the telescopic component 9, reduces friction during movement, and enables the telescopic component 9 to extend and retract more smoothly, thereby improving the operating efficiency and service life of the equipment. The bearing 10 is externally rotatably connected to a fixing component 11, which serves as the mounting base for the bonding component, firmly fixing the bonding component to its exterior and allowing it to rotate with the extension and retraction of the telescopic component 9 to achieve the bonding processing of the fabric. The fixing component 11 is externally rotatably connected to a bonding component for providing fabric composite processing, which can evenly bond waterproof and breathable materials to the fabric to meet the processing needs of different fabrics.

[0037] The bottom of the bonding component is rotatably connected to a pressing pad 13. During the bonding process, the pressing pad 13 directly contacts the fabric. By applying pressure and heat, the fibers between the fabrics intertwine and fuse, thereby achieving a firm bonding of the fabric. The winding mechanism includes a fixed plate 14, which provides support and a fixed base for the moving plate 15 and the moving plate 2 16, ensuring the overall stability and reliability of the winding mechanism. The moving plate 15 is fixedly connected to one side of the top of the two fixed plates 14. During the winding process, the moving plate 15 guides and supports the fabric, ensuring that the fabric can smoothly enter the winding area and align with the winding shaft.

[0038] Movable plate 2 16 is fixedly connected to the top side of the two fixed plates 14. It works in conjunction with movable plate 15 to guide the movement of the fabric, so that the fabric remains flat and stable during the winding process, avoiding problems such as wrinkles and deviation. The outer wall of the two fixed plates 14 is fixedly connected to the left and right sides of the outer wall of the vertical plate 2.

[0039] Reference Figures 2 to 3The bonding component includes a bonding roller 12, which helps to evenly distribute pressure on the surface of the material to be bonded during the rolling process, thereby increasing the friction with the material and preventing the material from sliding or shifting during the bonding process, ensuring the consistency and stability of the bonding effect. The bonding roller 12 is externally fixedly connected to the outside of the fixing member 11, and the pressing pad 13 is externally rotatably connected to the outside of the bonding roller 12. A motor 17 is fixedly connected to the internal space area of ​​the moving plate 16. Through the operation of the motor 17, the subsequent components can be driven and controlled, thereby completing various predetermined work actions.

[0040] The output end of the motor 17 is rotatably connected to the drive shaft 18, which can reduce the friction during rotation and improve the transmission efficiency. At the same time, it can ensure that the fixed shaft 19 can rotate flexibly. Two fixed shafts 19 are rotatably connected to one side of the outer wall of the drive shaft 18, providing stable support and positioning for the winding wheel 22, enabling it to rotate at a predetermined position. At the same time, the fixed shafts 19 can also limit the axial displacement of the winding wheel 22, ensuring the rotation accuracy and stability of the winding wheel 22. Two placement slots 20 are opened on the top left and right sides of the vertical plate 2, which can provide stable support and positioning for the bushing 21. Two bushings 21 are rotatably connected to the left and right sides of the outer walls of the two placement slots 20, protecting the surface of the fixed shaft 19 from wear. At the same time, they can also limit the radial displacement of the fixed shaft 19, improving the rotation accuracy and stability of the fixed shaft 19.

[0041] Reference Figures 3 to 4 Two fixed shafts 19 are rotatably connected to one side of their outer walls, and the take-up wheels 22 are supported and driven by the fixed shafts 19 to achieve orderly winding and release of the fabric, thereby improving work efficiency and quality. Two protrusions 23 are fixedly connected to one side of the outer walls of the two fixed shafts 19, which can be tightly embedded in the grooves 24 to achieve power transmission. Two grooves 24 are opened on the left and right sides of the outer walls of the take-up wheels 22, which can be tightly matched with the protrusions 23 to ensure that the take-up wheels 22 will not slide relative to the fixed shafts 19 during rotation.

[0042] One side of the outer wall of the two protrusions 23 is fixedly connected to one side of the outer wall of the two grooves 24. The inner space of the two fixed plates 14 is provided with a limiting guide groove 25, which can be tightly matched with the bottom of the movable plate 15 to ensure that the movable plate 15 will not deviate during the movement and improve the operating accuracy of the device. Two screw sleeves 26 are fixedly connected to one side of the bottom of the movable plate 15. Through the cooperation with the screw 27, the movable plate 15 can be moved. The screw 27 is rotatably connected to the left and right sides of the two screw sleeves 26. Through the cooperation with the screw sleeves 26, the rotational motion is converted into the linear motion of the movable plate 15.

[0043] Working principle: First, the fabric to be processed is placed in the designated position. The telescopic component 9 is activated, and power is transmitted through the connecting rod 8, causing the slider 6 inside the mounting component 4 to move up and down in the sliding groove 5. The buffer spring 7 outside the slider 6 can assist its smooth movement. During the extension and retraction of the telescopic component 9, the bearing 10 supports the moving parts and reduces friction. The fixing component 11 rotates with the extension and retraction of the telescopic component 9, driving the bonding component to move. The bonding roller 12 in the bonding component distributes pressure evenly on the surface of the material to be bonded when rolling, preventing the material from sliding and shifting. The pressing pad 13 is in direct contact with the fabric. By applying pressure and heat, the fibers between the fabrics interweave and fuse, achieving a firm bonding of the fabric and completing the composite processing of waterproof and breathable materials and fabric.

[0044] When motor 17 operates, its output drives transmission shaft 18 to rotate. Transmission shaft 18 drives two fixed shafts 19 connected to it to rotate. Since the protrusion 23 on the fixed shaft 19 is embedded in the groove 24 of the take-up wheel 22, the rotation of the fixed shaft 19 will drive the take-up wheel 22 to rotate, thereby realizing the winding and unwinding of the fabric and completing the drive of the take-up wheel 22. If it is necessary to disassemble the take-up wheel 22, rotate screw 27. Screw 27 cooperates with screw sleeve 26 to convert the rotational motion into the linear motion of moving plate 15. The bottom of moving plate 15 cooperates with the limiting guide groove 25 in the fixed plate 14. The take-up wheel 22 is driven to open to both sides through moving plate 15 and moving plate 26, completing the disassembly of the take-up wheel 22. This ensures that no deviation occurs during the movement. The whole process is simple and quick.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fabric waterproof and breathable functional composite processing all-in-one machine, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with a vertical plate (2), the outer part of the vertical plate (2) is fixedly connected with a support plate (3), the inner part of the bottom plate (1) is provided with a fitting mechanism, and the outer part of the bottom plate (1) is provided with a winding mechanism. The fitting mechanism comprises a mounting piece (4), a sliding groove (5) is formed in the inner part of the mounting piece (4), a sliding block (6) is slidably connected to the inner part of the mounting piece (4), a buffer spring (7) is fixedly connected to the outer part of the sliding block (6), a connecting rod (8) is fixedly connected to the inner part of the mounting piece (4), a telescopic piece (9) is fixedly connected to the bottom of the mounting piece (4), a bearing (10) is rotatably connected to the inner part of the telescopic piece (9), a fixing piece (11) is rotatably connected to the outer part of the bearing (10), a fitting assembly for providing fabric composite processing is rotatably connected to the outer part of the fixing piece (11), and a pressing pad (13) is rotatably connected to the bottom of the fitting assembly.

2. The fabric waterproof and breathable functional composite processing all-in-one machine according to claim 1, characterized in that: The winding mechanism comprises a fixed plate (14), a moving plate one (15) is fixedly connected to the top of one side of the two fixed plates (14), a moving plate two (16) is fixedly connected to the top of one side of the two fixed plates (14), and the outer walls of the two fixed plates (14) are fixedly connected to the outer walls of the left and right sides of the vertical plate (2).

3. The fabric waterproof and breathable functional composite processing all-in-one machine according to claim 1, characterized in that: The fitting assembly comprises a fitting roller (12), the outer part of the fitting roller (12) is fixedly connected to the outer part of the fixing piece (11), and the outer part of the pressing pad (13) is rotatably connected to the outer part of the fitting roller (12).

4. The fabric waterproof and breathable functional composite processing all-in-one machine according to claim 2, characterized in that: The inner part of the moving plate two (16) is fixedly connected with a motor (17), the output end of the motor (17) is rotatably connected with a transmission shaft (18), and the outer wall of one side of the transmission shaft (18) is rotatably connected with two fixed shafts (19).

5. The fabric waterproof and breathable functional composite processing all-in-one machine according to claim 1, characterized in that: Two placing grooves (20) are formed in the top of the left and right sides of the vertical plate (2), and the outer walls of the left and right sides of the two placing grooves (20) are rotatably connected with two shaft sleeves (21).

6. The fabric waterproof and breathable functional composite processing all-in-one machine according to claim 4, characterized in that: The outer walls of one side of the two fixed shafts (19) are rotatably connected with winding wheels (22), and the outer walls of one side of the two fixed shafts (19) are fixedly connected with two protruding blocks (23).

7. The fabric waterproof and breathable functional composite processing all-in-one machine according to claim 6, characterized in that: The outer walls of the left and right sides of the winding wheels (22) are provided with two recesses one (24), and the outer walls of one side of the two protruding blocks (23) are fixedly connected to the outer walls of one side of the two recesses one (24).

8. The fabric waterproof and breathable functional composite processing all-in-one machine according to claim 2, characterized in that: Limiting guide grooves (25) are formed in the inner part of the two fixed plates (14), two screw sleeves (26) are fixedly connected to the bottom of one side of the moving plate one (15), and the inner parts of the left and right sides of the two screw sleeves (26) are rotatably connected with screw rods (27).

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