Spliced chopstick embossing device

Abstract

The utility model discloses a spliced chopstick embossing device, which belongs to the technical field of embossing and comprises a bottom plate, supporting rods are mounted at the corners of the upper end of the bottom plate, a top plate is mounted at the upper ends of the supporting rods, a hydraulic cylinder is mounted at the center of the upper end of the top plate through bolts, and an upper die holder is arranged at the output end of the hydraulic cylinder. An upper die holder is arranged at the upper end of the bottom plate, a lower die holder is arranged in the center of the upper end of the bottom plate, embossing grooves are formed in the upper end of the lower die holder and the lower end of the upper die holder, spliced chopstick top section parts are arranged in the embossing grooves, and mistaken touch prevention alarm mechanisms are arranged at the corners of the side edges of the bottom plate. Through the arrangement of the mechanism, the tightness of the upper die holder and the lower die holder can be tested in advance when the spliced chopsticks are embossed, and when the tightness of the upper die holder and the lower die holder reaches a set standard, a test green light is turned on, so that the subsequent embossing work of the spliced chopsticks can be efficiently operated.

Description

Technical Field

[0001] This utility model belongs to the field of embossing technology, specifically relating to a device for embossing spliced ​​chopsticks. Background Technology

[0002] Interlocking chopsticks are a uniquely designed type of chopsticks. They consist of two parts that can be joined together to form a complete pair. This design allows users to thoroughly clean and disinfect the chopsticks before each use, significantly reducing the risk of bacteria and virus transmission. Because of their detachable nature, users can easily replace damaged or worn parts, maintaining the cleanliness and hygiene of the chopsticks.

[0003] Before processing, spliced ​​chopsticks are usually embossed at the head section of the splicing blocks to improve their aesthetics. However, existing embossing devices for spliced ​​chopsticks cannot guarantee that the upper and lower mold bases will make precise contact during embossing. This may result in deviations in the embossing quality of the spliced ​​chopsticks during actual processing. Secondly, when using the embossing device, workers may forget to remove their hands from under the lower mold base, posing a risk of hand injury during processing. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a splicing chopstick embossing device, which can detect whether the upper and lower mold bases are in close contact and automatically trigger an alarm if a worker's hand is placed on the lower mold base during processing.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a splicing chopstick embossing device, including a base plate, a support rod installed at the upper corner of the base plate, a top plate installed at the upper end of the support rod, a hydraulic cylinder installed at the upper center of the top plate by bolts, an upper mold base provided at the output end of the hydraulic cylinder, a lower mold base provided at the upper center of the base plate, embossing grooves provided at the upper end of the lower mold base and the lower end of the upper mold base, a splicing chopstick top section placed inside the embossing groove, an anti-accidental touch alarm mechanism provided at the side corner of the base plate, and an embossing device testing mechanism provided at the lower corner of the upper mold base.

[0006] Preferably, the embossing device testing mechanism includes a positioning component, a red light, a green light, a power supply, and a main switch. The positioning component is provided at the lower corner of the upper mold base. A red light is installed at the center of the side of the upper mold base. A green light is installed on the side of the upper mold base near the red light. One end of the red light is connected to the power supply through a wire. The positive terminal of the power supply is connected to the main switch through a wire.

[0007] Preferably, the positioning component includes a contact switch, a connecting rod, a positioning groove, a positioning post, and a connecting groove. A positioning post is installed at the lower corner of the upper mold base, and a positioning groove corresponding to the positioning post is opened at the inner corner of the lower mold base. A connecting rod is installed inside the positioning groove, and a connecting groove is opened inside the positioning post. A contact switch is provided at the top of the connecting rod and the top of the connecting groove.

[0008] Preferably, the four sets of contact switches are electrically connected in series via wires, and one end of one set of contact switches is electrically connected to the green light via a wire.

[0009] Preferably, the anti-accidental touch alarm mechanism includes an infrared transmitter, an alarm light, a control component, and an infrared receiving plate. The control component is installed at the side corner of the base plate, the alarm light is installed at the center of the side of the top plate, the infrared transmitter is installed at the center of the lower side of the top plate, and the infrared receiving plate is installed at the upper side edge of the base plate.

[0010] Preferably, the control assembly includes a PLC controller, mounting rod one, mounting plate and mounting rod two. Mounting rod two is provided at the side corner of the base plate, mounting plate is installed at the other end of mounting rod two, mounting rod one is installed at the upper end of mounting plate, and PLC controller is installed at the upper end of mounting rod one.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model incorporates an embossing device testing mechanism. This mechanism allows for the pre-testing of the tightness between the upper and lower mold bases during the embossing of spliced ​​chopsticks. When the tightness between the upper and lower mold bases reaches the set standard, a green light will illuminate, ensuring efficient operation of the subsequent embossing process for the spliced ​​chopsticks.

[0013] 2. This utility model incorporates an anti-accidental touch alarm mechanism. This mechanism ensures that when the PLC controller starts the hydraulic cylinder, if the operator's hand is above the infrared receiving light plate, the PLC controller will automatically activate the alarm light to alert the operator. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present utility model;

[0015] Figure 2 This is a perspective view of the testing mechanism of the embossing device of this utility model;

[0016] Figure 3 This is an enlarged view of the positioning component of this utility model;

[0017] Figure 4 This is a circuit diagram of the testing mechanism of the embossing device of this utility model;

[0018] Figure 5 This is a perspective view of the anti-accidental trigger alarm mechanism of this utility model;

[0019] Figure 6 This is a schematic diagram illustrating the working principle of the anti-accidental trigger alarm mechanism of this utility model;

[0020] In the diagram: 1. Base plate; 2. Lower mold base; 3. Hydraulic cylinder; 4. Top plate; 5. Upper mold base; 6. Embossing device testing mechanism; 61. Positioning component; 611. Contact switch; 612. Connecting rod; 613. Positioning groove; 614. Positioning column; 615. Connecting groove; 62. Red light; 63. Green light; 64. Power supply; 65. Main switch; 7. Support rod; 8. Top section of splicing chopsticks; 9. Anti-accidental touch alarm mechanism; 91. Infrared transmitter; 92. Alarm light; 93. Control component; 931. PLC controller; 932. Mounting rod one; 933. Mounting plate; 934. Mounting rod two; 94. Infrared receiving light plate; 10. Embossing groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] Please see Figure 1-6 This utility model provides the following technical solution: a splicing chopstick embossing device, including a base plate 1, a support rod 7 installed at the upper corner of the base plate 1, a top plate 4 installed at the upper end of the support rod 7, a hydraulic cylinder 3 installed at the upper center of the top plate 4 by bolts, an upper mold base 5 provided at the output end of the hydraulic cylinder 3, a lower mold base 2 provided at the upper center of the base plate 1, an embossing groove 10 provided at the upper end of the lower mold base 2 and the lower end of the upper mold base 5, a splicing chopstick top section 8 placed inside the embossing groove 10, an anti-accidental touch alarm mechanism 9 provided at the side corner of the base plate 1, and an embossing device testing mechanism 6 provided at the lower corner of the upper mold base 5.

[0024] Specifically, the embossing device testing mechanism 6 includes a positioning component 61, a red light 62, a green light 63, a power supply 64, and a main switch 65. The positioning component 61 is located at the lower corner of the upper mold base 5. A red light 62 is installed at the center of the side of the upper mold base 5, and a green light 63 is installed on the side of the upper mold base 5 near the red light 62. One end of the red light 62 is connected to the power supply 64 via a wire, and the positive terminal of the power supply 64 is connected to the main switch 65 via a wire.

[0025] By adopting the above technical solution, before embossing the spliced ​​chopsticks, the main switch 65 is turned on first. At this time, the red light 62 will light up, and the green light 63 will not light up due to the open circuit. When the hydraulic cylinder 3 is turned on, the upper mold base 5 and the lower mold base 2 will come into contact. If all four sets of contact switches 611 are in the contact state, the green light 63 will be in the open state and light up, thereby ensuring that the upper mold base 5 and the lower mold base 2 are in a tight state.

[0026] Specifically, the positioning component 61 includes a contact switch 611, a connecting rod 612, a positioning groove 613, a positioning post 614, and a connecting groove 615. A positioning post 614 is installed at the lower corner of the upper mold base 5. A positioning groove 613 corresponding to the positioning post 614 is formed at the inner corner of the lower mold base 2. The connecting rod 612 is installed inside the positioning groove 613. A connecting groove 615 is formed inside the positioning post 614. A contact switch 611 is installed on the top of the connecting rod 612 and the top of the connecting groove 615.

[0027] By adopting the above technical solution, when the upper mold base 5 descends, it will drive the positioning pin 614 to insert into the positioning groove 613 in the lower mold base 2, and at the same time, it will cause the connecting rod 612 to insert into the connecting groove 615, so that the two ends of the contact switch 611 can make contact.

[0028] Specifically, the four sets of contact switches 611 are electrically connected in series via wires, and one end of one set of contact switches 611 is electrically connected to the green light 63 via a wire.

[0029] By adopting the above technical solution, the structure can ensure the smooth operation of the circuit.

[0030] In this embodiment, before embossing the spliced ​​chopsticks, the main switch 65 is turned on. At this time, the red light 62 will light up, and the green light 63 will not light up due to the open circuit. By opening the hydraulic cylinder 3, when the upper mold base 5 descends, it will drive the positioning pin 614 to insert into the positioning groove 613 in the lower mold base 2. At the same time, the connecting rod 612 will be inserted into the connecting groove 615, so that the wires at both ends of the contact switch 611 can make contact. If all four sets of contact switches 611 are in the contact state, the green light 63 will be in the pass state and light up, thus ensuring that the upper mold base 5 and the lower mold base 2 are in a tight state.

[0031] Example 2

[0032] The difference between this embodiment and Embodiment 1 is that the anti-accidental triggering alarm mechanism 9 includes an infrared transmitter 91, an alarm light 92, a control component 93, and an infrared receiving plate 94. The control component 93 is installed at the side corner of the base plate 1, the alarm light 92 is installed at the center of the side of the top plate 4, the infrared transmitter 91 is located at the center of the lower side of the top plate 4, and the infrared receiving plate 94 is located at the upper side edge of the base plate 1.

[0033] By adopting the above technical solution, when splicing chopsticks to make embossing, the hydraulic cylinder 3 is started by the PLC controller 931. When the hydraulic cylinder 3 is started, the infrared transmitter 91 will be turned on at the same time. If the worker's hand is above the infrared receiving plate 94, the infrared receiving plate 94 will block part of the infrared light, thereby converting the infrared signal into an electrical signal and transmitting it to the PLC controller 931. The PLC controller 931 issues a command to control the alarm light 92 to start, thereby serving the purpose of warning the worker.

[0034] Specifically, the control component 93 includes a PLC controller 931, a first mounting rod 932, a mounting plate 933, and a second mounting rod 934. The second mounting rod 934 is located at the side corner of the base plate 1. The mounting plate 933 is mounted on the other end of the second mounting rod 934. The first mounting rod 932 is mounted on the upper end of the mounting plate 933, and the PLC controller 931 is mounted on the upper end of the first mounting rod 932.

[0035] By adopting the above technical solution, the structure can facilitate the installation and use of the PLC controller 931.

[0036] In this embodiment, when the splicing chopsticks are being embossed, the hydraulic cylinder 3 is started by the PLC controller 931. When the hydraulic cylinder 3 is started, the infrared transmitter 91 is also turned on. If the worker's hand is above the infrared receiving plate 94, the infrared receiving plate 94 will block part of the infrared light, thereby converting the infrared signal into an electrical signal and transmitting it to the PLC controller 931. The PLC controller 931 then issues a command to start the alarm light 92, thereby alerting the worker.

[0037] The infrared emitter 92 in this utility model is a publicly available technology, and the selected model is the Taiwan Everlight LEDPD638B.

[0038] The infrared receiving light plate 94 in this utility model is a publicly available technology, and the selected model is Everlight / IRM-2638A.

[0039] The PLC controller 931 in this utility model is a previously disclosed technology, and the selected model is Siemens S7-300.

[0040] The working principle and usage process of this utility model are as follows: Before embossing the spliced ​​chopsticks, first turn on the main switch 65. At this time, the red light 62 will light up, and the green light 63 will not light up due to the open circuit state. By opening the hydraulic cylinder 3, when the upper mold base 5 descends, it will drive the positioning pin 614 to insert into the positioning groove 613 in the lower mold base 2, and at the same time, it will cause the connecting rod 612 to insert into the connecting groove 615, so that the two ends of the contact switch 611 can make contact. At this time, if all four sets of contact switches 611 are in the contact state, the green light 63 will be in the closed state. The upper mold base 5 and the lower mold base 2 are in a tight state when the splicing chopsticks are embossed. The hydraulic cylinder 3 is started by the PLC controller 931. When the hydraulic cylinder 3 is started, the infrared transmitter 91 is also turned on. If the worker's hand is above the infrared receiving plate 94, the infrared receiving plate 94 will block part of the infrared light, thus converting the infrared signal into an electrical signal and transmitting it to the PLC controller 931. The PLC controller 931 sends a command to control the alarm light 92 to start, thereby alerting the worker.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A knitted chopstick embossing device, comprising a base plate (1), a support rod (7) is installed at the upper end corner of the base plate (1), a top plate (4) is installed at the upper end of the support rod (7), a hydraulic cylinder (3) is installed at the upper end center position of the top plate (4) through a bolt, an upper die seat (5) is arranged at the output end of the hydraulic cylinder (3), a lower die seat (2) is arranged at the upper end center position of the base plate (1), an embossing groove (10) is arranged at the upper end of the lower die seat (2) and the lower end of the upper die seat (5), and a knitted chopstick top section (8) is arranged inside the embossing groove (10), characterized in that: The side corner of the bottom plate (1) is provided with a mistaken touch prevention alarm mechanism (9), and the lower end corner of the upper die holder (5) is provided with an embossing device testing mechanism (6).

2. The knotted chopstick embossing apparatus according to claim 1, wherein: The embossing device testing mechanism (6) comprises a positioning assembly (61), a red light (62), a green light (63), a power supply (64) and a general switch (65), the lower end corner of the upper die holder (5) is provided with the positioning assembly (61), the side center of the upper die holder (5) is provided with the red light (62), the side of the upper die holder (5) close to the red light (62) is provided with the green light (63), one end of the red light (62) is connected with the power supply (64) through wires, and the positive electrode of the power supply (64) is connected with the general switch (65) through wires.

3. The knotted chopstick embossing apparatus according to claim 2, wherein: The positioning assembly (61) comprises a contact switch (611), a connecting rod (612), a positioning groove (613), a positioning column (614) and a connecting groove (615), the lower end corner of the upper die holder (5) is provided with the positioning column (614), the inner corner of the lower die holder (2) is provided with the positioning groove (613) corresponding to the positioning column (614), the inner part of the positioning groove (613) is provided with the connecting rod (612), the inner part of the positioning column (614) is provided with the connecting groove (615), and the top of the connecting rod (612) and the top of the connecting groove (615) are provided with the contact switch (611).

4. The knotted chopstick embossing apparatus according to claim 3, wherein: The four groups of contact switches (611) are electrically connected in series through wires, and one end of one group of contact switches (611) is electrically connected with the green light (63) through wires.

5. The knotted chopstick embossing apparatus according to claim 1, wherein: The mistaken touch prevention alarm mechanism (9) comprises an infrared emitter (91), an alarm light (92), a control assembly (93) and an infrared receiving light plate (94), the side corner of the bottom plate (1) is provided with the control assembly (93), the side center of the top plate (4) is provided with the alarm light (92), the lower end side center of the top plate (4) is provided with the infrared emitter (91), and the upper end side edge of the bottom plate (1) is provided with the infrared receiving light plate (94).

6. The knotted chopstick embossing apparatus according to claim 5, wherein: The control assembly (93) comprises a PLC controller (931), a mounting rod one (932), a mounting plate (933) and a mounting rod two (934), the side corner of the bottom plate (1) is provided with the mounting rod two (934), the other end of the mounting rod two (934) is provided with the mounting plate (933), the upper end of the mounting plate (933) is provided with the mounting rod one (932), and the upper end of the mounting rod one (932) is provided with the PLC controller (931).

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