Complete vehicle arrangement structure of hybrid power commercial vehicle
By integrating power batteries and other components onto the battery frame in hybrid commercial vehicles, and placing the fuel tank and urea tank on opposite sides of the chassis, the problem of chassis layout difficulties caused by numerous components is solved, achieving vehicle stability and ease of maintenance.
Patent Information
- Application Number
- CN202520107944.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Hybrid commercial vehicles have many components and assemblies, making chassis layout difficult and maintenance inconvenient.
The modular design integrates the power battery, battery controller, motor controller, multi-function controller, motor cooling system, and battery cooling system onto the battery frame. The fuel tank is placed on the left side of the chassis, while the urea tank and battery are placed on the right side. The center of gravity is positioned as close as possible to the longitudinal centerline of the chassis assembly, maintaining consistency with conventional diesel chassis.
It achieves stability and ease of maintenance for hybrid commercial vehicles, has a high degree of modularity, and its chassis layout is consistent with that of conventional diesel chassis, simplifying the maintenance process.
Smart Images

Figure CN223791311U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of commercial vehicle manufacturing technology, and in particular to a hybrid commercial vehicle layout structure. Background Technology
[0002] Compared to conventional fuel vehicles and electric vehicles, hybrid commercial vehicles contain components from both fuel vehicles and electric vehicles, such as engines, engine cooling systems, motors, motor controllers, motor cooling systems, power batteries, power battery cooling systems, multi-function systems, after-treatment systems, urea tanks, and fuel tanks. The system is complex, and the chassis layout is difficult. A reasonable chassis layout is crucial for shortening the vehicle's design and production cycle and improving maintenance convenience. Utility Model Content
[0003] The purpose of this utility model is to address the shortcomings of existing technologies by providing a hybrid commercial vehicle layout structure that solves the problems of numerous component assemblies and difficult chassis layout in hybrid commercial vehicles, and offers high modularity and convenient maintenance.
[0004] This utility model is achieved using the following technical solution:
[0005] A hybrid commercial vehicle layout includes a cab mounted on a chassis, a battery frame at the rear of the cab, the battery frame being fixedly connected to the chassis by bolts, an air conditioning condenser and a condenser fan at the lower front of the cab, an engine cooling system arranged behind the condenser fan, an engine arranged behind the engine cooling system, the engine being connected to an electric motor and a transmission, and an air conditioning compressor located on the right side of the engine.
[0006] Furthermore, the battery frame includes a power battery, a battery controller, a motor controller, a multi-function controller, a motor cooling system, and a battery cooling system.
[0007] Furthermore, on the right side of the chassis, at the lower end of the battery frame, there is an exhaust SCR box, and behind the exhaust SCR box, a urea tank and a battery are arranged in sequence.
[0008] Furthermore, a steering motor, an oil filter, and a fuel tank are sequentially located on the left side of the chassis.
[0009] Furthermore, an electric air compressor unit is arranged on the left or right side of the chassis.
[0010] Furthermore, a spare tire is provided at the rear of the chassis.
[0011] Compared with the prior art, the present invention has the following beneficial technical effects:
[0012] The fuel tank is located on the left side of the chassis; the urea tank and battery are located on the right side of the chassis; the battery frame is located at the rear of the cab. The power battery, battery controller, motor controller, multi-function controller, motor cooling system, and battery cooling system are all integrated and installed on the battery frame. This arrangement achieves a reasonable layout of various system components in the heavy commercial vehicle, with its center of gravity falling as close as possible to the longitudinal centerline of the chassis assembly, making the vehicle more stable during driving. The power battery and controller related to hybrid technology are centrally located on the battery frame, making the chassis layout as consistent as possible with the conventional diesel chassis layout, which has the advantages of high modularity and convenient maintenance. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0014] Figure 2 This is a top view of the structure of this utility model;
[0015] Figure 3 This is a schematic diagram of the arrangement structure at the lower end of the driver's cab of this utility model.
[0016] Figure Labels
[0017] 1. Battery frame; 2. Exhaust SCR box; 3. Urea tank; 4. Battery; 5. Spare tire; 6. Electric air compressor unit; 7. Fuel tank; 8. Oil filter; 9. Steering motor; 10. Condenser fan; 11. Engine cooling system; 12. Engine; 13. Air conditioning compressor; 14. Transmission. Detailed Implementation
[0018] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
[0019] like Figures 1-3 As shown, a hybrid commercial vehicle layout includes a cab mounted on a chassis, a battery frame 1 at the rear of the cab, the battery frame 1 being fixedly connected to the chassis by bolts, an air conditioning condenser and condenser fan 10 at the lower front of the cab, an engine cooling system 11 arranged behind the condenser fan 10, an engine 12 arranged behind the engine cooling system 11, the engine 12 being connected to an electric motor and a transmission 14, and an air conditioning compressor 13 arranged on the right side of the engine 12.
[0020] The battery frame 1 contains a power battery, a battery controller, a motor controller, a multi-function controller, a motor cooling system, and a battery cooling system.
[0021] On the right side of the chassis, at the lower end of the battery frame 1, there is an exhaust SCR box 2, and behind the exhaust SCR box 2, there are urea box 3 and battery 4 arranged in sequence.
[0022] The left side of the chassis is equipped with a steering motor 9, an oil filter 8, and a fuel tank 7 in sequence.
[0023] An electric air compressor unit 6 is arranged on the left or right side of the chassis.
[0024] The chassis has a spare tire at the rear.
[0025] The fuel tank 7 is located on the left side of the chassis; the urea tank 3 and the battery 4 are located on the right side of the chassis; the battery frame 1 is located on the rear side of the cab. The power battery, battery controller, motor controller, multi-function controller, motor cooling system, and battery cooling system are all integrated and installed on the battery frame 1. This arrangement achieves a reasonable layout of various system components on the heavy commercial vehicle, with its left and right centers of gravity falling as close as possible to the longitudinal centerline of the chassis assembly, making the vehicle more stable during driving. The power battery, controller, and other components related to hybrid power are centrally located on the battery frame, making the chassis layout as consistent as possible with the layout of a conventional diesel chassis, and possessing advantages such as high modularity and convenient maintenance.
Claims
1. A hybrid commercial vehicle layout structure, characterized in that, The device includes a cab mounted on a chassis, a battery frame (1) at the rear of the cab, the battery frame (1) being fixedly connected to the chassis by bolts, an air conditioning condenser and a condenser fan (10) at the front of the lower end of the cab, an engine cooling system (11) arranged behind the condenser fan (10), an engine (12) arranged behind the engine cooling system (11), the engine (12) being connected to a motor and a transmission (14), and an air conditioning compressor (13) arranged on the right side of the engine (12).
2. The overall layout structure of the hybrid commercial vehicle according to claim 1, characterized in that, The battery frame (1) contains a power battery, a battery controller, a motor controller, a multi-function controller, a motor cooling system, and a battery cooling system.
3. The overall layout structure of the hybrid commercial vehicle according to claim 2, characterized in that, On the right side of the chassis, an exhaust SCR box (2) is provided at the lower end of the battery frame (1), and a urea box (3) and a battery (4) are arranged in sequence behind the exhaust SCR box (2).
4. The overall layout structure of the hybrid commercial vehicle according to claim 3, characterized in that, The left side of the chassis is provided with a steering motor (9), an oil filter (8) and a fuel tank (7).
5. The overall layout structure of the hybrid commercial vehicle according to claim 4, characterized in that, An electric air compressor unit (6) is arranged on the left or right side of the chassis.
6. The overall layout structure of the hybrid commercial vehicle according to claim 5, characterized in that, The chassis is equipped with a spare tire (5) at the rear.