Automatic collection production line for mummified aphids
By designing an automated aphid collection production line, the problem of low efficiency in automated aphid collection and sorting machines has been solved, achieving efficient collection, sorting, and packaging of aphids, which is suitable for large-scale breeding and application.
Patent Information
- Application Number
- CN202423086853.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing automatic aphid collection and sorting machines are inefficient and difficult to collect and process aphids efficiently.
An automated aphid collection production line was designed, including an automatic feeding line, an automatic aphid collection and sorting machine, an aphid output machine, an aphid mixing machine, and an automatic aphid packaging machine. Through the combination of these multi-functional machines, efficient collection, screening, and packaging of aphids can be achieved.
It achieves efficient production of stunted aphids, improves collection efficiency, ensures the integrity and quality of stunted aphids, and is suitable for large-scale breeding and application.
Smart Images

Figure CN223791794U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of tobacco biological control of pests and diseases, specifically to an automated aphid collection production line. Background Technology
[0002] Stupas are unemerged eggs of aphid wasps. Through artificial indoctrination on tobacco beads, the stupas emerge as aphid wasps, which are natural enemies of aphids.
[0003] To actively promote the green biological control of aphid diseases in flue-cured tobacco and strive to create a green and sustainable development production environment that is "green, ecological, safe and environmentally friendly", aphid control can be achieved by using the tobacco aphid parasitoid wasp technology and carrying out large-scale breeding of mummified aphids and releasing them into tobacco fields to control aphids.
[0004] The aphid belongs to the insect family and is characterized by its life, delicacy, small size, and light weight. Its ecological features include an oval shape, small and soft body, with a radius mostly between 0.9-1 mm. Since the aphid lives on tobacco (green) seedlings and is a living organism in its dormant period, it is easy to damage the cocoon wall during collection, which will affect the aphid's life.
[0005] In the process of collecting and sorting aphids that breed on tobacco seedlings, an automatic aphid sorting machine has been developed, but the efficiency of a single machine is low. Summary of the Invention
[0006] The purpose of this application is to provide an automatic aphid collection production line to solve the problem of low single-machine working efficiency of existing automatic aphid collection and sorting machines.
[0007] To achieve the above objectives, this application provides an automated aphid collection production line, comprising: an automatic feeding line, an automatic aphid collection and sorting machine, an aphid output machine, an aphid mixer, and an automatic aphid packaging machine, wherein...
[0008] The automatic feeding line includes a first geared motor, a partition drive belt, a first cylinder, and a push plate. The output shaft of the first geared motor is rotatably connected to the roller of the partition drive belt. The first cylinder is located on one side of the partition drive belt. The end of the piston rod of the first cylinder is connected to the push plate. The extension direction of the piston rod of the first cylinder is perpendicular to the conveying direction of the partition drive belt.
[0009] The automatic aphid collection and sorting machine includes a feeding component, a screen cylinder, a first brush, a waste seedling outlet, an aphid collection component, and an aphid output port. The feeding component is located on the side of the partition transmission belt away from the first cylinder. The inlet of the screen cylinder is connected to the feeding component. The screen cylinder is driven to rotate by a transmission component. The inner side wall of the screen cylinder is provided with a first spiral blade extending axially. The screen cylinder is provided with a first rotating shaft extending axially. At least one row of first brushes is provided on the first rotating shaft in the axial direction. The side wall of the screen cylinder is provided with multiple screen holes. The waste seedling outlet is located at the lower part of the screen cylinder at the other end away from its inlet. The aphid collection component is located below the screen cylinder, and the aphid output port is located at one end of the aphid collection component.
[0010] One end of the aphid output machine is located below the aphid output port, and the other end is equipped with a screening machine.
[0011] Optionally, the width of the push plate is not greater than the distance between two adjacent partitions on the partition drive belt;
[0012] The automatic feeding line also includes a first frame, and the partition transmission belt and the first reduction motor are mounted on the first frame;
[0013] The automatic feeding line also includes an electrical control box, which is mounted on the first frame and is electrically connected to the electric valves of the first geared motor and the first cylinder.
[0014] The transmission component includes a first drive motor and a transmission gear. The output shaft of the first drive motor is connected to the transmission gear, and the transmission gear meshes with a gear disposed on the outer wall of the screen cylinder.
[0015] The feeding component is provided with a second rotating shaft, which extends toward the feed inlet of the screen cylinder, and has a second spiral blade extending axially on the second rotating shaft.
[0016] Optionally, a waste seedling output machine includes a second geared motor, a third frame, a first conveyor belt, and a collection frame. One end of the first conveyor belt is located below the waste seedling outlet, and the other end of the first conveyor belt is located at the collection frame. The output shaft of the second geared motor is rotatably connected to the roller of the first conveyor belt. The second geared motor and the first conveyor belt are mounted on the third frame.
[0017] Optionally, the aphid-exporting machine includes a third geared motor, a fourth frame, a second conveyor belt, a second brush, and a screening machine. One end of the second conveyor belt is located below the aphid-exporting port, and the other end of the second conveyor belt extends above the feed inlet of the screening machine. The second brush is located on the lower part of the end of the second conveyor belt near the screening machine. The second brush is mounted on a brush rotating shaft, which is parallel to the axis of the roller at the end of the second conveyor belt near the screening machine. The brush rotating shaft is rotatably connected to the output shaft of a second drive motor. The output shaft of the third geared motor is rotatably connected to the roller of the second conveyor belt. The third geared motor, the second conveyor belt, and the second drive motor are all mounted on the fourth frame.
[0018] Optionally, it also includes a pufferfish mixer, one end of which is located below the discharge port of the screening machine;
[0019] The aphid mixer includes an aphid collection basin, a fourth geared motor, a third conveyor belt, a mixer, and a fifth frame. The aphid collection basin is mounted on the third conveyor belt, one end of which is located below the discharge port of the screening machine. The output shaft of the fourth geared motor is rotatably connected to the roller of the third conveyor belt. The fourth geared motor, the third conveyor belt, and the mixer are all mounted on the fifth frame.
[0020] Optionally, it also includes:
[0021] An automatic aphid dispensing machine includes a guide trough and a box pusher, a box dropper, an aphid metering device, a cap dropper, a cap presser, and a vertical box accumulator arranged sequentially along the length of the guide trough. The box pusher is located at one end of the guide trough, and the box dropper, aphid metering device, cap dropper, and cap presser are all located above the guide trough. The vertical box accumulator is located at the other end of the guide trough.
[0022] Optionally, the pusher includes a second cylinder, wherein the length direction of the piston rod of the second cylinder is consistent with the extension direction of the guide groove;
[0023] The box-dropping frame includes a base and a limiting frame. The base is positioned above the guide groove, and the two sides of the base are connected to the two side walls of the guide groove. The gap between the bottom of the base and the guide groove is not less than the height of the aphid box. An opening with a size not less than the length and width of the bottom of the aphid box is provided in the middle of the base. The limiting frame is positioned above the opening of the base. Both the upper and lower ends of the limiting frame have openings with a size not less than the length and width of the aphid box, and a cavity is provided in the middle.
[0024] Optionally, the aphid metering device includes a metering box, a second cylinder, and a third cylinder. The metering box has openings at both the top and bottom, with the lower opening facing the guide groove. The metering box has a grid with multiple grids, and the grids correspond one-to-one with the grids on the bottom of the aphid box. The metering box sidewalls above and below the grid have first strip-shaped holes. The second cylinder and the third cylinder are respectively located on both sides of the metering box. The piston rods of the second cylinder and the third cylinder are each provided with a first baffle, with one end of each of the two first baffles facing into the two first strip-shaped holes.
[0025] Optionally, the lid-dropping device includes a sixth frame, a fourth cylinder, and a fifth cylinder. The lower end of the sixth frame is connected to the two side walls of the guide groove. Both the upper and lower ends of the sixth frame have openings not smaller than the length and width of the lid of the box, and a cavity is formed in the middle. A second strip-shaped hole and a third strip-shaped hole are formed on the opposite side walls of the sixth frame. The second strip-shaped hole is located above the third strip-shaped hole. The fourth cylinder and the fifth cylinder are provided on the outer side of the opposite side walls of the sixth frame. The fourth cylinder is located above the fifth cylinder. The piston rods of the fourth cylinder and the fifth cylinder are respectively provided with clamping plates and second baffles. One end of the clamping plates on the two fourth cylinders faces the second strip-shaped hole, and one end of the second baffles on the two fifth cylinders faces the third strip-shaped hole.
[0026] Optionally, the capping device includes a seventh frame, a sixth cylinder, and a pressure plate. The sixth cylinder is mounted on the seventh frame, the base of the seventh frame is flush with the bottom surface of the guide groove, the piston rod of the sixth cylinder faces the base of the seventh frame, and the pressure plate is mounted on the end of the piston rod of the sixth cylinder.
[0027] The vertical accumulator includes an eighth frame, a seventh cylinder, and an eighth cylinder. The eighth frame includes two side walls, and the distance between the two side walls of the eighth frame is not less than the width of the accumulator. A third baffle is provided on the upper end of the two side walls of the eighth frame away from the guide groove. The third baffle is at the same height as the guide groove. A fourth strip hole is provided on both sides of the side wall of the third baffle. The seventh cylinder and the eighth cylinder are provided on both sides. The piston rod of the seventh cylinder and the eighth cylinder are provided with a fourth baffle at the end. One end of the fourth baffle faces the fourth strip hole, and the fourth baffle is flush with the bottom surface of the guide groove.
[0028] It also includes: a cassette ejector, which is disposed at the lower end of the eighth frame. The cassette ejector includes a ninth frame and a ninth cylinder, which is disposed on the ninth frame. The piston rod of the ninth cylinder faces the opening between the two side walls of the eighth frame.
[0029] The embodiments of this application have the following advantages:
[0030] Compared with existing technologies, the above-mentioned technical solution provides an automated aphid collection production line, which is a complete automated aphid collection, sorting, and packaging production line consisting of multi-functional machines, and can efficiently process aphids. Attached Figure Description
[0031] To more clearly illustrate the embodiments of this application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0032] Figure 1 A schematic diagram of the composition of an automated aphid collection production line provided for at least one embodiment of this application;
[0033] Figure 2 A schematic diagram of the automatic feeding line of an automated aphid collection production line provided for at least one embodiment of this application;
[0034] Figure 3 A schematic diagram of the automatic aphid collection and sorting machine in an automatic aphid collection production line provided for at least one embodiment of this application;
[0035] Figure 4 A schematic diagram of the feeding component structure of an automatic aphid collection production line provided for at least one embodiment of this application;
[0036] Figure 5 A schematic diagram of the sieve cylinder structure of an automated aphid collection production line provided for at least one embodiment of this application;
[0037] Figure 6 A schematic diagram of the waste seedling output machine of an automatic aphid collection production line provided for at least one embodiment of this application;
[0038] Figure 7 A schematic diagram of the aphid output machine of an automated aphid collection production line provided for at least one embodiment of this application;
[0039] Figure 8 A schematic diagram of the composition of a sterile aphid mixer in an automated aphid collection production line provided for at least one embodiment of this application;
[0040] Figure 9 A schematic diagram of an automatic aphid sorting machine in an automatic aphid collection production line provided for at least one embodiment of this application;
[0041] Figure 10A schematic diagram of the composition of a mummified aphid metering device in an automated aphid collection production line provided for at least one embodiment of this application;
[0042] Figure 11 A schematic diagram of the cover-dropping device of an automatic aphid collection production line provided for at least one embodiment of this application;
[0043] Figure 12 A schematic diagram of the capping device composition of an automated aphid collection production line provided for at least one embodiment of this application;
[0044] Figure 13 A schematic diagram of the vertical accumulator of an automated aphid collection production line provided for at least one embodiment of this application;
[0045] Figure 14 A schematic diagram of the accumulator ejector of an automated aphid collection production line provided for at least one embodiment of this application;
[0046] Figure 15 This is a schematic diagram of the aphid box composition of an automated aphid collection production line provided for at least one embodiment of this application.
[0047] Explanation of reference numerals in the attached figures:
[0048] 1 Automatic feeding line, 2 Automatic aphid collection and sorting machine, 4 Aphid output machine, 3 Waste seedling output machine, 5 Screening machine, 6 Aphid mixer, 8 Automatic aphid packaging machine, 11 First frame, 15 First geared motor, 12 Partition drive belt, 13 First cylinder, 14 Push plate, 16 Electrical control box, 21 Second frame, 22 Feeding component, 221 Second rotating shaft, 24 Screen cylinder, 241 First rotating shaft, 23 First brush, 26 Transmission component, 25 Waste seedling outlet, 27 Aphid collection component, 28 Aphid output port, 31 Second geared motor, 32 Third frame, 33 First conveyor belt, 34 Collection frame, 41 Third geared motor, 42 Fourth frame, 43 Second conveyor belt, 44 First... 45. Two brushes, 56. Screening machine, 57. Aphid collection basin, 58. Fourth geared motor, 59. Third conveyor belt, 50. Mixer, 51. Fifth frame, 62. Guide trough, 63. Box pusher, 64. Box drop frame, 65. Aphid metering device, 66. Lid dropper, 67. Lid presser, 68. Vertical box accumulator, 69. Box accumulator pusher, 70. Aphid box, 71. Box bottom, 72. Box lid, 641. Metering box, 642. Second cylinder, 643. Third cylinder, 611. Sixth frame, 612. Fourth cylinder, 613. Fifth cylinder, 661. Seventh frame, 662. Sixth cylinder, 663. Press plate, 671. Eighth frame, 672. Seventh cylinder, 673. Eighth cylinder, 681. Ninth frame, 682. Ninth cylinder. Detailed Implementation
[0049] The following specific embodiments illustrate the implementation of this application. Those skilled in the art can easily understand other advantages and effects of this application from the content disclosed in this specification. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0050] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Unless otherwise expressly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication of two elements. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0051] Furthermore, the technical features involved in the different embodiments of this application described below can be combined with each other as long as they do not conflict with each other.
[0052] This application provides an automated aphid collection production line, as referenced. Figures 1 to 15 ,include:
[0053] The system includes: 1. Automatic feeding line; 2. Automatic aphid collection and sorting machine; 4. Aphid output machine; 6. Aphid mixer; 8. Automatic aphid packaging machine.
[0054] The automatic feeding line 1 includes a first reduction motor 15, a partition drive belt 12, a first cylinder 13, and a push plate 14. The output shaft of the first reduction motor 15 is rotatably connected to the roller of the partition drive belt 12. The first cylinder 13 is located on one side of the partition drive belt 12. The end of the piston rod of the first cylinder 13 is connected to the push plate 14. The extension direction of the piston rod of the first cylinder 13 is perpendicular to the conveying direction of the partition drive belt 12.
[0055] In some embodiments, the width of the push plate 14 is not greater than the distance between two adjacent partitions on the partition drive belt 12.
[0056] In some embodiments, the automatic feeding line 1 further includes a first frame 11, and the partition drive belt 12 and the first geared motor 15 are disposed on the first frame 11.
[0057] In some embodiments, the automatic feeding line 1 further includes an electrical control box 16, which is mounted on the first frame 11 and is electrically connected to the electric valves of the first geared motor 15 and the first cylinder 13.
[0058] Specifically, refer to Figure 2 The process flow of the automatic feeding line 1 is as follows: Aphid seedlings are placed into the groove between two adjacent partitions of the partition conveyor belt 12. The first reduction motor 15 drives the partition conveyor belt 12 to rotate. When the aphid seedlings are transported to the corresponding feeding component 22 of the automatic aphid collector 2, the first cylinder 13 drives the push plate 14 to push the aphid seedlings into the feeding component 22. Aphid seedlings: Aphids are artificially bred in plastic greenhouses using small seedlings as a carrier. Mature aphids attach to the seedlings. The automatic aphid collector brushes them off, collects them, and boxes them for later metamorphosis into aphid wasps.
[0059] The automatic aphid collection and sorting machine 2 includes a feeding component 22, a screen cylinder 24, a first brush 23, a waste seedling outlet 25, an aphid collection component 27, and an aphid output port 28. The feeding component 22 is located on the side of the partition transmission belt 12 away from the first cylinder 13. The inlet of the screen cylinder 24 is connected to the feeding component 22. The screen cylinder 24 is driven to rotate by a transmission component 26. The inner side wall of the screen cylinder 24 is provided with a first spiral blade extending axially. The screen cylinder 24 is provided with a first rotating shaft 241 extending axially. At least one row of first brushes 23 is provided on the first rotating shaft 241 in the axial direction. The side wall of the screen cylinder 24 is provided with multiple screen holes. The waste seedling outlet 25 is located at the lower part of the screen cylinder 24 away from its inlet. The aphid collection component 27 is located below the screen cylinder 24, and the aphid output port 28 is provided at one end of the aphid collection component 27.
[0060] In some embodiments, the transmission component 26 includes a first drive motor and a transmission gear, the output shaft of the first drive motor is connected to the transmission gear, and the transmission gear meshes with a gear disposed on the outer wall of the screen cylinder 24.
[0061] In some embodiments, the aphid collecting component 27 is a conveyor belt.
[0062] In some embodiments, the feeding component 22 is provided with a second rotating shaft 221, which extends toward the feed inlet of the screen cylinder 24, and is provided with a second spiral blade extending axially on the second rotating shaft 221.
[0063] In some embodiments, the automatic aphid collection and sorting machine 2 further includes a second frame 21, and the feeding component 22, the screen cylinder 24, the transmission component 26, and the aphid collection component 27 are all disposed on the second frame 21.
[0064] Specifically, refer to Figure 3-5 The process flow of the automatic aphid collection and sorting machine 2 is as follows: After the aphid seedlings are pushed into the feeding component 22 of the automatic aphid collection and sorting machine 2, they are pushed into the screen cylinder 24 by the second spiral blades driven by the motor. The first drive motor drives the screen cylinder 24 to rotate, causing the aphid seedlings to turn over and move from one end to the other end by the first spiral blades. When the aphid seedlings move in the screen cylinder 24, the brush rotates on the first rotating shaft 241 driven by the motor to brush the aphids on the aphid seedlings. The fallen aphids fall into the aphid collection component 27 through the screen holes of the screen cylinder 24. The collected aphids are output from the aphid output port 28. The waste seedlings in the screen cylinder 24 are pushed by the first spiral blades and output from the waste seedling outlet 25 of the screen cylinder 24.
[0065] In some embodiments, it also includes:
[0066] Waste seedling output machine 3 includes a second reduction motor 31, a third frame 32, a first conveyor belt 33, and a collection frame 34. One end of the first conveyor belt 33 is located below the waste seedling outlet 25, and the other end of the first conveyor belt 33 is located at the collection frame 34. The output shaft of the second reduction motor 31 is rotatably connected to the roller of the first conveyor belt 33. The second reduction motor 31 and the first conveyor belt 33 are mounted on the third frame 32.
[0067] Specifically, refer to Figure 6 The process flow of the waste seedling output machine 3 is as follows: the second reduction motor 31 drives the first conveyor belt 33 to move, and the waste seedlings fall from the waste seedling outlet 25 onto the first conveyor belt 33, and the waste seedlings are output horizontally and lifted to the collection box 34.
[0068] One end of the aphid output machine 4 is located below the aphid output port 28, and the other end is equipped with a screening machine.
[0069] In some embodiments, the aphid output machine 4 includes a third reduction motor 41, a fourth frame 42, a second conveyor belt 43, a second brush 44, and a screening machine. One end of the second conveyor belt 43 is located below the aphid output port 28, and the other end of the second conveyor belt 43 extends above the feed inlet of the screening machine. The second brush 44 is located on the lower part of the end of the second conveyor belt 43 near the screening machine. The second brush 44 is mounted on a brush rotating shaft, which is parallel to the axis of the roller at the end of the second conveyor belt 43 near the screening machine. The brush rotating shaft is rotatably connected to the output shaft of a second drive motor. The output shaft of the third reduction motor 41 is rotatably connected to the roller of the second conveyor belt 43. The third reduction motor 41, the second conveyor belt 43, and the second drive motor are all mounted on the fourth frame 42.
[0070] Specifically, refer to Figure 7 The process flow of the aphid output machine 4 is as follows: the third reduction motor 41 drives the second conveyor belt 43 to move. The aphids fall from the aphid output port 28 onto the second conveyor belt 43. The aphids are output horizontally on the second conveyor belt 43 and lifted to the other end. The second brush 44 at the other end brushes off the aphids adhering to the second conveyor belt 43 and puts them into the screening machine.
[0071] One end of the aphid mixer 6 is located below the discharge port of the screening machine.
[0072] In some embodiments, the aphid mixer 6 includes an aphid collection basin 53, a fourth reduction motor 51, a third conveyor belt 54, a mixer 55, and a fifth frame 52. The aphid collection basin 53 is disposed on the third conveyor belt 54, one end of which is disposed below the discharge port of the screening machine. The output shaft of the fourth reduction motor 51 is rotatably connected to the roller of the third conveyor belt 54. The fourth reduction motor 51, the third conveyor belt 54, and the mixer 55 are all disposed on the fifth frame 52.
[0073] Specifically, refer to Figure 8 After being screened by the screening machine, the aphids fall into the aphid collection basin 53 on the third conveyor belt 54, and are then transported by the third conveyor belt 54 to the mixer 55, where the aphids and quantitative auxiliary materials are added and mixed evenly.
[0074] The automatic aphid dispensing machine 8 includes a guide groove 62 and a box pusher 63, a box dropper 64, an aphid metering device 65, a cap dropper 66, a capping device 67, and a vertical box accumulator 68 arranged sequentially along the length of the guide groove 62. The guide groove 62 is used to guide the movement of the aphid boxes 70 placed inside it. The box pusher 63 is located at one end of the guide groove 62. The box dropper 64, the aphid metering device 65, the cap dropper 66, and the capping device 67 are all located above the guide groove 62. The vertical box accumulator 68 is located at the other end of the guide groove 62.
[0075] Specifically, refer to Figure 9 The quantitative dispensing process of the automatic aphid dispensing machine 8 is as follows: Manually pour the aphids into the aphid dispensing device 65. The box pusher 63 pushes the bottom 71 of the empty aphid box 70 falling from the box dropper 64 towards the bottom of the aphid dispensing device 65. The box bottom 71 is then pushed under the aphid dispensing device 65, which dispenses the aphids. The bottom 71 of the aphid box 70 is then pushed under the lid dropper 66, which drops the lid 72 onto the bottom 71. The aphid box 70 is then pushed under the lid presser 67, which presses the lid 72 firmly. Finally, the aphid box 70 is pushed into the vertical stacker 68, where it is stacked together. (Aphid box 70 composition reference) Figure 15 .
[0076] In some embodiments, the pusher 63 includes a second cylinder 642, the length direction of which is consistent with the extension direction of the guide groove 62.
[0077] Specifically, the piston rod of the second cylinder 642 extends and retracts to push the aphid box 70 in the guide groove 62. The second cylinder 642 can push the aphid box 70 below the box drop frame 64 and push it out of the box drop frame 64. The distance pushed each time can be the width of the aphid box 70.
[0078] In some embodiments, the box rack 64 includes a base and a limiting frame. The base is disposed above the guide groove 62, and the two sides of the base are connected to the two side walls of the guide groove 62. The gap between the bottom of the base and the bottom of the guide groove 62 is not less than the height of the aphid box 70. An opening with dimensions not less than the length and width of the bottom 71 of the aphid box 70 is provided in the middle of the base. The limiting frame is disposed above the opening of the base. Both the upper and lower ends of the limiting frame have openings with dimensions not less than the length and width of the aphid box 70, and a cavity is provided in the middle for placing the bottom 71 of the aphid box 70.
[0079] Specifically, the second cylinder 642 is located at the bottom of the box dropper 64. The second cylinder 642 uses its piston rod to push the bottom 71 of the aphid box 70 that has fallen into the guide groove 62 in the box dropper 64 out from under the base and move towards the aphid metering device 65. Then the piston rod of the second cylinder 642 retracts, and the bottom 71 of the aphid box 70 in the limiting frame falls from the opening of the limiting frame and the base into the guide groove 62. After a preset time or after receiving an instruction, the second cylinder 642 continues the above operation to push out the bottom 71 of the next aphid box 70.
[0080] In some embodiments, the aphid metering device 65 includes a metering box 641, a second cylinder 642, and a third cylinder 643. The metering box 641 has openings at both the top and bottom, with the lower opening facing the guide groove 62. The metering box 641 has a grid with multiple grids, and the grids correspond one-to-one with the grids on the bottom 71 of the aphid box 70. The side walls of the metering box 641 above and below the grid have first strip-shaped holes. The second cylinder 642 and the third cylinder 643 are respectively located on both sides of the metering box 641. The piston rods of the second cylinder 642 and the third cylinder 643 are each provided with a first baffle, with one end of each of the two first baffles facing into the two first strip-shaped holes.
[0081] Specifically, refer to Figure 10 The aphids obtained from the discharge port of mixer 55 are manually placed into the metering box 641. When the bottom 71 of the aphid box 70 is below the metering box 641, the first baffle above the grid is retracted by the second cylinder 642, causing the aphids on the first baffle to fall into the grid. After a certain delay, the first baffle extends and blocks the aphids above. At this time, the grid retains the metered amount of aphids in the grid cells through the first baffles that are tightly attached to the top and bottom. The first baffle below the grid is retracted by the third cylinder 643, causing the aphids in the grid to fall into the bottom 71 of the aphid box 70. Since the grid cells correspond one-to-one with the cells of the bottom 71 of the aphid box 70, the aphids fall exactly into each cell of the bottom 71 of the aphid box 70.
[0082] In some embodiments, the lid-dropping device 66 includes a sixth frame 611, a fourth cylinder 612, and a fifth cylinder 613. The lower end of the sixth frame 611 is connected to the two side walls of the guide groove 62. Both the upper and lower ends of the sixth frame 611 have openings with dimensions not less than the length and width of the lid 72 of the aphid box 70, and a cavity is formed in the middle for placing the lid 72 of the aphid box 70. A second strip-shaped hole and a third strip-shaped hole are formed on the opposite side walls of the sixth frame 611. The second strip-shaped hole is located at... Above the third strip-shaped hole, the fourth cylinder 612 and the fifth cylinder 613 are respectively provided on the outer sides of the opposite side walls of the sixth frame 611. The fourth cylinder 612 is located above the fifth cylinder 613. The piston rods of the fourth cylinder 612 and the fifth cylinder 613 are respectively provided with clamping plates and second baffles. One end of the clamping plate provided on the two fourth cylinders 612 faces the second strip-shaped hole, and one end of the second baffle provided on the two fifth cylinders 613 faces the third strip-shaped hole.
[0083] Specifically, refer to Figure 11The clamping plate remains in the retracted state, and the second baffle remains in the extended state. The lids 72 of multiple aphid boxes 70 are placed in the cavity of the sixth frame 611. When the bottom 71 of the aphid box 70 containing aphids is pushed under the sixth frame 611 of the lid dropper 66, the second baffles on both sides retract through the fifth cylinders 613 on both sides, so that the lids 72 of the aphid box 70 fall onto the bottom 71 of the aphid box 70. Then, the clamping plate extends through the fourth cylinders 612 on both sides, blocking the lid 72 of the second aphid box 70 to prevent the lid 72 of the upper aphid box 70 from falling. The aphid boxes 70 continue to be pushed backward. When the bottom 71 of the next aphid box 70 moves under the sixth frame 611 of the lid dropper 66, the clamping plate retracts, so that the lid 72 of the aphid box 70 falls onto the bottom 71 of the aphid box 70, and so on.
[0084] In some embodiments, the capping device 67 includes a seventh frame 661, a sixth cylinder 662, and a pressure plate 663. The sixth cylinder 662 is mounted on the seventh frame 661, the base of the seventh frame 661 is flush with the bottom surface of the guide groove 62, the piston rod of the sixth cylinder 662 faces the base of the seventh frame 661, and the pressure plate 663 is mounted at the end of the piston rod of the sixth cylinder 662.
[0085] Specifically, refer to Figure 12 When the bottom 71 and the lid 72 of the aphid box 70 move together under the pressure plate 663, the pressure plate 663 is pushed down by the sixth cylinder 662, pressing the lid 72 tightly onto the bottom 71.
[0086] In some embodiments, the vertical accumulator 68 includes an eighth frame 671, a seventh cylinder 672, and an eighth cylinder 673. The eighth frame 671 includes two side walls, and the distance between the two side walls of the eighth frame 671 is not less than the width of the accumulator 70. A third baffle is provided on the upper end of the two side walls of the eighth frame 671 away from the guide groove 62. The third baffle is at the same height as the guide groove 62. A fourth strip hole is provided on both sides of the side wall of the third baffle. The seventh cylinder 672 and the eighth cylinder 673 are provided on both sides. The piston rods of the seventh cylinder 672 and the eighth cylinder 673 are provided with a fourth baffle at their ends. One end of the fourth baffle faces the fourth strip hole, and the fourth baffle is flush with the bottom surface of the guide groove 62.
[0087] Specifically, refer to Figure 13 The fourth baffles on both sides of the vertical accumulator 68 remain extended. When the stunted box 70 in the guide groove 62 is pushed onto the fourth baffles on both sides of the vertical accumulator 68, the fourth baffles connected to the piston rod ends of the seventh cylinder 672 and the eighth cylinder 673 on both sides retract simultaneously, causing the stunted box 70 on it to fall into the bottom of the eighth frame 671. Then the fourth baffles extend, and the above action is repeated.
[0088] In some embodiments, it also includes:
[0089] A cassette ejector 69 is disposed at the lower end of the eighth frame 671. The cassette ejector 69 includes a ninth frame 681 and a ninth cylinder 682. The ninth cylinder 682 is disposed on the ninth frame 681, and the piston rod of the ninth cylinder 682 faces the opening between the two side walls of the eighth frame 671.
[0090] Specifically, refer to Figure 14 When the number of aphid boxes 70 in the eighth frame 671 of the vertical accumulator 68 reaches a certain number, the piston rod of the ninth cylinder 682 extends and pushes these aphid boxes 70 out of the opening between the two side walls of the eighth frame 671.
[0091] In some embodiments, it also includes:
[0092] The tenth frame is provided with the guide groove 62 and the box pusher 63, box dropper 64, aphid metering device 65, cap dropper 66, cap presser 67, vertical box accumulator 68, and box accumulator ejector 69 arranged in sequence.
[0093] In some embodiments, reference Figure 15 The bottom 71 of the aphid box 70 has multiple compartments.
[0094] An embodiment of this application also provides an automatic aphid collection method, which utilizes the automatic aphid collection production line provided in any of the foregoing embodiments, and the method includes:
[0095] The aphid seedlings are placed between adjacent partitions of the automatic feeding line 12, which transports them to the front of the first cylinder 13. The pusher plate 14 pushes the seedlings into the feeding component 22 of the automatic aphid collection machine 2. The sieve cylinder 24 collects the aphids from the seedlings into the aphid collection component 27. The collected aphids are then output through the aphid output machine 4 to the screening machine for further screening. The screened aphids enter the collection basin of the aphid mixer 6. The aphids in the collection basin and a quantitative amount of auxiliary material are added to the mixer 55 and mixed evenly. The aphids output from the mixer 55 are placed into the aphid metering device 65 of the automatic aphid dispensing machine 8. The bottom 71 of the aphid box 70 is pushed to move in the guide groove 62 by the box pusher 63. When the aphid box 70 moves below the aphid metering device 65, the aphids fall into the bottom 71 of the aphid box 70. The bottom 71 of the aphid box 70 is then moved to the lid dropper 66 to place the lid 72. The lid 72 is then pressed tightly by the lid presser 67. The aphid box 70 is then pushed into the vertical box accumulator 68 to complete the packaging and storage.
[0096] In summary, compared with the prior art, the automatic aphid collection production line provided in this application is a complete automatic aphid collection, sorting, and packaging production line consisting of a multi-functional machine, which can efficiently produce aphids.
[0097] Note that, unless otherwise explicitly stated, all features disclosed in this specification (including any appended claims, abstract, and drawings) may be replaced by alternative features for achieving the same, equivalent, or similar purpose. Therefore, unless explicitly stated otherwise, each disclosed feature is merely one example of a set of equivalent or similar features. Where used, "further," "preferably," "even further," and "more preferably" are simply starting points for describing another embodiment based on the foregoing embodiments, the combination of which with the foregoing embodiments constitutes the complete configuration of another embodiment. Any combination of several "further," "preferably," "even further," or "more preferably" settings following the same embodiment constitutes yet another embodiment.
[0098] In the implementation of functions and steps, the corresponding functions and steps in the various embodiments may occur in a different order than those shown. For example, two consecutive functions and steps may actually be executed or implemented substantially in parallel, and they may sometimes be executed or implemented in reverse order, depending on the functions involved.
[0099] Although this application has been described in detail above with general descriptions and specific embodiments, some modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of this application fall within the scope of protection claimed in this application.
Claims
1. An automatic collection line for dead aphids, characterized in that, The application relates to an automatic feeding line, an automatic dead aphid picking machine, a dead aphid output machine, a dead aphid mixing machine and a dead aphid automatic packaging machine. The automatic feeding line comprises a first speed reducer, a partition transmission belt, a first air cylinder and a push plate, the output shaft of the first speed reducer is rotationally connected with the roller of the partition transmission belt, the first air cylinder is arranged on one side of the partition transmission belt, the end of the piston rod of the first air cylinder is connected with the push plate, and the extension direction of the piston rod of the first air cylinder is perpendicular to the conveying direction of the partition transmission belt. The automatic dead aphid picking machine comprises a feeding component, a sieve cylinder, a first brush, a waste seedling outlet, a dead aphid collecting component and a dead aphid output port, the feeding component is arranged on the side of the partition transmission belt away from the first air cylinder, the feeding port of the sieve cylinder is communicated with the feeding component, the sieve cylinder is driven to rotate through the arranged transmission component, the inner side wall of the sieve cylinder is provided with first helical blades extending in the axial direction, the sieve cylinder is provided with a first rotating shaft extending in the axial direction, at least one column of first brushes is arranged on the first rotating shaft in the axial direction, and the side wall of the sieve cylinder is provided with a plurality of sieve holes, the waste seedling outlet is arranged at the lower portion of the other end of the sieve cylinder away from the feeding port, the dead aphid collecting component is arranged below the sieve cylinder, and the dead aphid output port is arranged at one end of the dead aphid collecting component. One end of the dead aphid output machine is arranged below the dead aphid output port, and the other end is provided with a screening machine.
2. The automatic dead aphid picking production line according to claim 1, wherein the width of the push plate is not greater than the spacing between two adjacent partitions on the partition transmission belt. The automatic feeding line further comprises a first rack, and the partition transmission belt and the first speed reducer are arranged on the first rack. The automatic feeding line further comprises an electric control box, the electric control box is arranged on the first rack, and the electric control box is electrically connected with the electric valve of the first speed reducer and the first air cylinder. The transmission component comprises a first driving motor and a transmission gear, the output shaft of the first driving motor is connected with the transmission gear, and the transmission gear is meshed with the gear arranged on the outer wall of the sieve cylinder. The feeding component is provided with a second rotating shaft, the second rotating shaft extends towards the feeding port of the sieve cylinder, and the second rotating shaft is provided with second helical blades extending in the axial direction. The application further relates to a waste seedling output machine, the waste seedling output machine comprises a second speed reducer, a third rack, a first conveying belt and a collecting frame, one end of the first conveying belt is arranged below the waste seedling outlet, the other end of the first conveying belt is provided with the collecting frame, the output shaft of the second speed reducer is rotationally connected with the roller of the first conveying belt, and the second speed reducer and the first conveying belt are arranged on the third rack.
4. The automatic dead aphid picking production line according to claim 1, wherein 3. The automatic collection line of the dead aphids according to claim 1, characterized in that, The dead aphid output machine comprises a third speed reducer, a fourth rack, a second conveying belt, a second brush, a screening machine, one end of the second conveying belt is arranged below the dead aphid output port, the other end of the second conveying belt extends above the feeding port of the screening machine, the lower part of the end of the second conveying belt close to the screening machine is provided with the second brush, the second brush is arranged on a brush rotating shaft, the brush rotating shaft is parallel to the axis of the roller at the end of the second conveying belt close to the screening machine, the brush rotating shaft is rotationally connected with the output shaft of the second driving motor, the output shaft of the third speed reducer is rotationally connected with the roller of the second conveying belt, and the third speed reducer, the second conveying belt and the second driving motor are arranged on the fourth rack.
5. The dead aphid automatic collection production line according to claim 1, further comprising a dead aphid mixing machine, one end of the dead aphid mixing machine is arranged below the discharging port of the screening machine. The dead aphid mixing machine comprises a dead aphid collecting basin, a fourth speed reducer, a third conveying belt, a mixer and a fifth rack, the dead aphid collecting basin is arranged on the third conveying belt, one end of the third conveying belt is arranged below the discharging port of the screening machine, the output shaft of the fourth speed reducer is rotationally connected with the roller of the third conveying belt, and the fourth speed reducer, the third conveying belt and the mixer are arranged on the fifth rack. Further comprising:
6. The dead aphid automatic collection production line according to claim 1, characterized in that, a dead aphid automatic packaging machine, the dead aphid automatic packaging machine comprises a guide groove and a push box device, a box falling frame, a dead aphid quantifier, a cap falling device, a cap pressing device and a vertical cumulative box device arranged along the length direction of the guide groove in sequence, one end of the guide groove is provided with the push box device, the box falling frame, the dead aphid quantifier, the cap falling device and the cap pressing device are arranged above the guide groove, and the vertical cumulative box device is arranged at the other end of the guide groove.
7. The dead aphid automatic collection production line according to claim 6, wherein the push box device comprises a second air cylinder, the length direction of the piston rod of the second air cylinder is consistent with the extension direction of the guide groove. the box falling frame comprises a base and a limiting frame, the base is arranged above the guide groove, the two sides of the base are connected with the two side walls of the guide groove, the spacing between the base and the bottom of the guide groove is not less than the height of the dead aphid box, an opening with a size not less than the length and width of the bottom of the dead aphid box is formed in the middle of the base, the limiting frame is arranged above the opening of the base, the upper and lower ends of the limiting frame are both provided with openings with sizes not less than the length and width of the dead aphid box, and a cavity is formed in the middle of the limiting frame.
8. The dead aphid automatic collection production line according to claim 6, wherein the dead aphid quantifier comprises a quantifying box, a second air cylinder and a third air cylinder, the upper and lower ends of the quantifying box are both provided with openings, the opening at the lower end faces the guide groove, a grid is arranged in the quantifying box, the grid comprises a plurality of cells, the cells of the grid and the cells of the bottom of the dead aphid box are in one-to-one correspondence, first strip-shaped holes are formed in the side walls of the quantifying box above and below the grid, the second air cylinder and the third air cylinder are arranged on the two sides of the quantifying box, the end portions of the piston rods of the second air cylinder and the third air cylinder are both provided with first baffles, and one end of each of the two first baffles faces into the corresponding first strip-shaped hole. 9. The automatic collection production line of the dried aphids according to claim 6, characterized in that, the cover falling device comprises a sixth rack, a fourth cylinder and a fifth cylinder, the lower end of the sixth rack is connected with the two side walls of the guide groove, the upper and lower ends of the sixth rack are both provided with openings with a size not less than the length and width of the cover of the dried aphids box, and a cavity is formed in the middle part of the sixth rack, a second slot and a third slot are formed in the opposite side walls of the sixth rack, the second slot is located above the third slot, the fourth cylinder and the fifth cylinder are arranged on the outer sides of the opposite side walls of the sixth rack, the fourth cylinder is located above the fifth cylinder, the end of the piston rod of the fourth cylinder is provided with a clamping plate, and the end of the piston rod of the fifth cylinder is provided with a second baffle, one end of the clamping plate arranged on the two fourth cylinders faces the second slot, and one end of the second baffle arranged on the two fifth cylinders faces the third slot.
10. The automatic collection production line of the dried aphids according to claim 6, characterized in that, the cover pressing device comprises a seventh rack, a sixth cylinder and a pressing plate, the sixth cylinder is arranged on the seventh rack, the bottom of the seventh rack is flush with the bottom surface of the guide groove, the piston rod of the sixth cylinder faces the bottom of the seventh rack, and the end of the piston rod of the sixth cylinder is provided with the pressing plate; the vertical accumulation device comprises an eighth rack, a seventh cylinder and an eighth cylinder, the eighth rack comprises two side walls, the distance between the two side walls of the eighth rack is not less than the width of the dried aphids box, a third baffle is arranged on the side of the upper end of the two side walls of the eighth rack away from the guide groove, the third baffle is located at the same height as the guide groove, a fourth slot is formed in the side walls on both sides of the third baffle, the seventh cylinder and the eighth cylinder are arranged on the two sides, the end of the piston rod of the seventh cylinder and the eighth cylinder is provided with a fourth baffle, one end of the fourth baffle faces the fourth slot, and the fourth baffle is flush with the bottom surface of the guide groove; the accumulation box pushing device is arranged at the lower end of the eighth rack, the accumulation box pushing device comprises a ninth rack and a ninth cylinder, the ninth cylinder is arranged on the ninth rack, and the piston rod of the ninth cylinder faces the opening between the two side walls of the eighth rack.