Ridge tile binding device

By designing an automated ridge tile binding device, which utilizes lifting and rotating units working in tandem, the problems of manual turning and low binding efficiency during the ridge tile binding process are solved, achieving automated binding, reducing labor intensity and improving efficiency.

CN223791812UActive Publication Date: 2026-01-13LESHAN KENANTAI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520185958.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2026-01-13
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

In existing technologies, the ridge tile requires manual operation for turning and binding during the binding process, which is labor-intensive and inefficient.

Method used

A ridge tile binding device was designed, comprising a base, a binding mechanism, a limiting mechanism, and a steering mechanism. Through the coordinated action of the lifting unit and the rotating unit, the ridge tile can be automatically steered and bound, reducing manual intervention.

Benefits of technology

The process of binding the ridge tile has been automated, reducing the labor intensity of operators and improving binding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The ridge tile binding device comprises a base, a binding mechanism, a limiting mechanism and a steering mechanism, the binding mechanism, the limiting mechanism and the steering mechanism are all arranged on the base, the limiting mechanism comprises a rotating unit and a lifting unit driving the rotating unit to ascend and descend, the lifting unit is arranged on the base, and the driving end of the rotating unit is horizontally connected with a mounting plate; supporting assemblies are symmetrically arranged on the mounting plate in the length direction of the mounting plate, the binding mechanism is arranged on one side of the limiting mechanism, notches corresponding to supporting pieces are formed in a binding table of the binding mechanism, and the steering mechanism is arranged on the other side of the limiting mechanism. And binding operation can be completed without participation of personnel, so that the labor intensity of operators is greatly reduced, and the binding efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of binding device technology, specifically to a ridge tile binding device. Background Technology

[0002] Ridge tiles are drainage tiles that cover the roof ridge and overlap with the tiles on the sloping roof sides. They come in two types: triangular and semi-circular cross-sections. One end of each tile has a flange to guide rainwater to drain to both sides. Ridge tiles include clay ridge tiles, which are made primarily from clay and shale, and are formed, dried, and fired. They are heavy. Because of the flange at one end, they are not very stable when stacked. When using existing binding machines, operators need to limit the ridge tiles, manually turn them after binding them in the length direction, and then bind them in the lateral direction. Only after binding in both directions can the next ridge tile be bound. This process is labor-intensive and inefficient. Utility Model Content

[0003] This invention provides a ridge tile binding device that can solve the above-mentioned technical problems.

[0004] This utility model is achieved through the following technical solution:

[0005] A ridge tile binding device includes a base and a binding mechanism, a limiting mechanism, and a turning mechanism, all mounted on the base.

[0006] The limiting mechanism includes a rotating unit and a lifting unit that drives the rotating unit to rise and fall. The lifting unit is mounted on the base. The driving end of the rotating unit is horizontally connected to a mounting plate. The mounting plate is symmetrically provided with support components along its length direction. The support components are symmetrically provided with support members along the width direction of the mounting plate. The support members are provided with a first limiting plate that limits the displacement of the ridge tile in the length direction and a second limiting plate that limits the displacement of the ridge tile in the width direction.

[0007] The binding mechanism is located on one side of the limiting mechanism, and the binding platform of the binding mechanism has a notch corresponding to the support component.

[0008] The steering mechanism is located on the other side of the limiting mechanism and its height is lower than that of the binding platform. The steering mechanism includes a fixed block located at its movable end. When the lifting unit drives the mounting plate to descend to the preset position, the fixed block passes through the gap between the support members near the steering mechanism to support the ridge tile.

[0009] Furthermore, two second limiting plates are provided and spaced apart along the length of the support member, while the first limiting plate limits the width displacement of the ridge tile after the turn.

[0010] Furthermore, anti-slip pads are provided on the contact surfaces of the support and the ridge tile, as well as on the contact surfaces of the fixing block and the ridge tile.

[0011] Furthermore, the characteristic feature is that the shape of the fixing block is adapted to the cross-sectional shape of the ridge tile.

[0012] Furthermore, the moving end of the steering mechanism is movably connected to the fixed block.

[0013] Furthermore, both the first limiting plate and the second limiting plate include a main body and an extension. The main body is provided with a slot for inserting the extension along its height direction. A threaded hole is opened on one side wall of the slot, and a threaded rod is screwed into the threaded hole.

[0014] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0015] A ridge tile binding device includes a base and a binding mechanism, a limiting mechanism, and a turning mechanism mounted on the base. During binding operations, the device is in its initial state. At this state, the support member near the binding mechanism engages with the notch of the binding platform. Ridge tiles are stacked on the support members on both sides of the mounting plate. The lifting mechanism drives the mounting plate to lower the support members to a preset position. The binding mechanism binds the ridge tiles closest to it along its length. After binding, the lifting unit is activated to raise the mounting plate until the support members are above the binding platform. The turning unit drives the mounting plate to rotate horizontally, exchanging the positions of the support members on both sides of the mounting plate. The lifting unit is then activated to lower the mounting plate to the preset position. At this point, the ridge tile closest to the turning mechanism detaches from the support member, and the upper surface of the fixing block abuts against the lower surface of the ridge tile. The ridge tile is supported by a steering mechanism that drives the fixed block to rotate the supported ridge tile horizontally by 90°. The steering mechanism completes the turning of the ridge tile. At the same time, the binding mechanism binds the ridge tile close to it along its length. After the above operations are completed, the lifting unit drives the mounting plate to rise until the support is above the binding platform. The rotating unit drives the mounting plate to rotate horizontally again to exchange the positions of the support on both sides. The lifting unit drives the mounting plate to fall to the preset position. The binding mechanism binds the ridge tile close to it along its width, and the steering mechanism turns the ridge tile close to it. With this configuration, the ridge tile on one side is bound while the ridge tile on the other side is turned. The binding operation can be completed without human intervention, which greatly reduces the labor intensity of the operators and improves the binding efficiency. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the embodiments of the present invention and form part of this application, do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a schematic diagram of the structure of a ridge tile binding device according to an embodiment of the present invention.

[0018] Figure 2 This is a schematic diagram of the structure of the main body and its extension in an embodiment of the present utility model;

[0019] Figure 3 This is a schematic diagram of the installation of the rotating unit and the telescopic component in an embodiment of this utility model.

[0020] The attached diagram shows the markings and corresponding component names:

[0021] 10-Base;

[0022] 20-Rotating unit, 21-Lifting unit, 22-Mounting plate, 221-Supporting component, 222-First limiting plate, 223-Second limiting plate, 224-Main body, 225-Extension, 226-Threaded rod;

[0023] 30 - Binding mechanism; 31 - Binding table;

[0024] 40 - Steering mechanism, 41 - Fixed block. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. The illustrative embodiments and descriptions of this utility model are only used to explain this utility model and are not intended to limit this utility model.

[0026] Example

[0027] A ridge tile binding device includes a base 10 and a binding mechanism, a limiting mechanism, and a steering mechanism 40 disposed on the base 10. The limiting mechanism includes a rotating unit 20 and a lifting unit 21 that drives the rotating unit 20 to move up and down. The lifting unit 21 is disposed on the base 10. The driving end of the rotating unit 20 is horizontally connected to a mounting plate 22. For example, the rotating unit 20 can be a rotary cylinder. The driving end of the rotary cylinder is connected to the mounting plate 22, driving the mounting plate 22 to perform a 180° reciprocating rotary motion, so that the support members 221 on both sides of the mounting plate 22 can be precisely interchanged. The mounting plate 22 is symmetrically provided with support components along its length direction, and the support components are symmetrically provided with support members 221 along the width direction of the mounting plate 22. For example, a triangular connector is provided between the lower surface of the support member 221 and the mounting plate 22 to increase the stability of the structure. The support member 221 is provided with a first limiting plate 222 that limits the displacement of the ridge tile in the length direction and a second limiting plate 223 that limits the displacement of the ridge tile in the width direction. For example, both the first limiting plate 222 and the second limiting plate 223 include a main body 224 and an extension 225. The main body 224 is provided with a slot for inserting the extension 225 along its height direction. A threaded hole is opened on one side wall of the slot, and a threaded rod 226 is screwed into the threaded hole to increase the stacking height of the ridge tiles on the support member 221, increase the number of ridge tiles bundled each time, and improve the bundling efficiency.

[0028] The binding mechanism is located on one side of the limiting mechanism. The binding platform of the binding mechanism has a notch corresponding to the support member 221. It should be noted that the binding mechanism is existing technology and is used for binding objects. Preferably, the binding mechanism is a side binding machine. The production process of clay ridge tiles is similar to that of clay bricks. Ridge tiles are heavy and brittle. A small amount of dust will be generated during the movement and binding process. Therefore, a side binding machine is more suitable for binding clay ridge tiles.

[0029] The steering mechanism 40 is located on the other side of the limiting mechanism and its height is lower than that of the binding platform. The steering mechanism 40 includes a fixed block 41 located at its movable end. When the lifting unit 21 drives the mounting plate 22 to descend to the preset position, the fixed block 41 passes through the gap between the support member 221 near the steering mechanism 40 to support the ridge tile. For example, the steering mechanism 40 can be a rotary cylinder. The driving end of the rotary cylinder is connected to the fixed block 41, driving the fixed block 41 to perform a precise 90° reciprocating rotary motion.

[0030] A ridge tile binding device includes a base 10 and a binding mechanism, a limiting mechanism, and a turning mechanism 40 disposed on the base 10. During binding operations, the device is in its initial state. At this time, the support member 221 near the binding mechanism engages with the notch of the binding table. Ridge tiles are stacked on the support members 221 on both sides of the mounting plate 22. The lifting mechanism drives the mounting plate 22 to lower the support members 221 to a preset position. The binding mechanism binds the ridge tiles closest to it along its length. After binding, the lifting unit 21 is activated to raise the mounting plate 22 until the support members 221 are above the binding table. The rotating unit 20 drives the mounting plate 22 to rotate horizontally to interchange the positions of the support members 221 on both sides of the mounting plate 22. The lifting unit 21 is then activated to lower the mounting plate 22 to the preset position. At this time, the ridge tiles closest to the turning mechanism 40 detach from the support members 221, and the upper surface of the fixing block 41... The ridge tile is supported by the lower surface of the ridge tile. The steering mechanism 40 drives the fixing block 41 to rotate the ridge tile horizontally by 90°. The steering mechanism 40 completes the turning of the ridge tile. At the same time, the binding mechanism binds the ridge tile close to it in the length direction. After the above operation is completed, the lifting unit 21 drives the mounting plate 22 to rise to the position above the support member 221 on the binding platform. The rotating unit 20 drives the mounting plate 22 to rotate horizontally again to exchange the positions of the support members 221 on both sides. The lifting unit 21 drives the mounting plate 22 to fall to the preset position. The binding mechanism binds the ridge tile close to it in the width direction. The steering mechanism 40 turns the ridge tile close to it. With this setting, the ridge tile on one side is bound while the ridge tile on the other side is turned. The binding operation can be completed without the intervention of personnel, which greatly reduces the labor intensity of the operators and improves the binding efficiency.

[0031] In another embodiment, two second limiting plates 223 are provided and spaced apart along the length direction of the support member 221. The first limiting plate 222 limits the length direction displacement of the ridge tile after turning, thereby improving the stability of the ridge tile on the support member 221 after turning.

[0032] In another embodiment, shock-absorbing pads are provided on the contact surfaces of the first limiting plate 222 and the ridge tile, as well as the contact surfaces of the second limiting plate 223 and the ridge tile, to change the rigid contact between them into a flexible contact, thereby preventing the ridge tile from colliding with the first limiting plate 222 and the second limiting plate 223 and being damaged.

[0033] In another embodiment, anti-slip pads are provided on the contact surfaces of the support member 221 and the ridge tile, as well as the contact surfaces of the fixing block 41 and the ridge tile, to increase the friction of the contact surfaces. The increased friction between the support member 221 and the ridge tile can improve the stability of the ridge tile on the support member 221, and the increased friction between the fixing block 41 and the ridge tile can improve the stability of the fixing block 41 when supporting the ridge tile.

[0034] In another embodiment, the shape of the fixing block 41 is adapted to the cross-sectional shape of the ridge tile. When the cross-section of the ridge tile is triangular, the cross-section of the fixing block 41 is also triangular. When the cross-section of the ridge tile is semi-circular, the cross-section of the fixing block 41 is also semi-circular. Adapting to the shape of the ridge tile can further improve the stability of the fixing block 41 in supporting the ridge tile.

[0035] In another embodiment, the movable end of the steering mechanism 40 is movably connected to the fixing block 41, for example, by a snap-fit ​​connection. The fixing block 41 is configured to be detachable, and the fixing block 41 can be replaced according to the shape of the ridge tile cross section, thereby improving the flexibility of the device.

[0036] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above description is only a specific embodiment of this utility model and is not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.

Claims

1. A ridge tile binding device, characterised in that, The bundle mechanism, the limiting mechanism and the turning mechanism are arranged on the base, The limiting mechanism comprises a rotating unit and a lifting unit for driving the rotating unit to lift, the lifting unit is arranged on the base, a driving end of the rotating unit is horizontally connected with a mounting plate, the mounting plate is symmetrically provided with a support assembly along its length direction, the support assembly is symmetrically provided with a support along the width direction of the mounting plate, the support is provided with a first limiting plate for limiting the length direction displacement of the ridge tile and a second limiting plate for limiting the width direction displacement of the ridge tile; The bundle mechanism is arranged on one side of the limiting mechanism, a notch corresponding to the support is formed on a bundling table of the bundle mechanism; The turning mechanism is arranged on the other side of the limiting mechanism and has a height lower than that of the bundling table, the turning mechanism comprises a fixing block arranged on a movable end thereof, when the lifting unit drives the mounting plate to descend to a preset position, the fixing block supports the ridge tile through a gap between the supports close to the turning mechanism.

2. A ridge tile binding device according to claim 1, wherein, The second limiting plate is arranged in two and is spaced along the length direction of the support, and the first limiting plate limits the width direction displacement of the turned ridge tile.

3. A spinal rod binding device according to claim 1, wherein The contact surface of the support and the ridge tile and the contact surface of the fixing block and the ridge tile are both provided with anti-skid pads.

4. A spinal rod binding device according to claim 1, wherein The shape of the fixing block is matched with the cross-sectional shape of the ridge tile.

5. A spinal rod binding device according to claim 1, wherein The movable end of the turning mechanism is movably connected with the fixing block.

6. A spinal rod binding device according to claim 1, wherein The first limiting plate and the second limiting plate both comprise a main body and an extension, the main body is provided with a slot into which the extension is inserted along its height direction, a sidewall of the slot is provided with a threaded hole, and a threaded rod is screwed into the threaded hole.