Tool set package on-line detection equipment

Abstract

The utility model designs tool set package on-line detection equipment aiming at the problem that an automatic visual detection technology needs an input and output detection frame. The tool set package on-line detection equipment comprises a first conveyor belt, a second conveyor belt, a third conveyor belt and a fourth conveyor belt, the first to fourth conveying belts are sequentially connected end to end; an included angle formed by the belt surface of the first conveyor belt and the belt surface of the second conveyor belt is an obtuse angle; adjustable baffles are arranged on the first conveying belt and the second conveying belt; the second conveying belt and the third conveying belt are driven by stepping gear motors, and the output ends of the stepping gear motors drive power input shafts of the conveying belts through belt wheels. A detection camera and a waste kicking device are arranged on the belt surface of the third conveying belt; and a plastic packaging film guide device is arranged on the upper side of the fourth conveying belt.

Description

Technical Field

[0001] This utility model relates to a frame for a testing device, specifically to a tool kit packaging for online testing equipment. Background Technology

[0002] Tool kits typically contain multiple diameter parts for the same tool, and each part needs to be configured according to the kit's requirements during assembly. Except for some spare parts that may have multiple parts of the same diameter, parts of the same diameter should not appear in the same kit. Of course, besides the diameter, the type and quantity of parts should also match the information indicated on the kit. However, whether the kit is configured and assembled manually or by machine, incorrect assembly can still occur. Therefore, tool kits need to undergo an inspection before shrink-wrapping. Traditionally, this inspection is done manually. However, with the development of vision inspection technology, automated inspection can now be performed. Therefore, a matching inspection device needs to be developed to avoid repeating the manual inspection process, thus freeing the inspection process from human intervention. Summary of the Invention

[0003] This utility model is designed for visual automatic inspection technology that requires an input-output inspection frame. It includes a tool kit packaged online inspection device, comprising: a first conveyor belt for picking up the tool kit from the unloading end of the assembly equipment;

[0004] The second conveyor belt is used to selectively extract materials from the first conveyor belt to the third conveyor belt;

[0005] The third conveyor belt is used to inspect the tool sets on the belt surface and to remove defective ones;

[0006] The fourth conveyor belt is used to input the inspected tool kits into the sealing equipment;

[0007] The first to fourth conveyor belts are connected end to end in sequence; the angle formed by the surface of the first conveyor belt and the surface of the second conveyor belt is an obtuse angle.

[0008] Adjustable baffles are installed on both the first and second conveyor belts;

[0009] Both the second and third conveyor belts are driven by stepper motors, and the output of the stepper motors drives the power input shaft of the conveyor belts through pulleys.

[0010] A detection camera and a waste removal device are installed on the surface of the third conveyor belt;

[0011] A plastic film guide device is installed on the upper side of the fourth conveyor belt.

[0012] Preferably, the surface of the first conveyor belt is horizontal, and the angle between the surface of the first conveyor belt and the surface of the second conveyor belt is 150°.

[0013] The first conveyor belt directly picks up materials, so the material spacing on the first conveyor belt surface does not meet the requirements for inspection and waste removal. Furthermore, inspection requires a certain amount of time and a brief pause is necessary. However, the first conveyor belt is driven by a conventional servo motor, which cannot achieve step-by-step pauses. If a pause is required by a blocking device, the overall width needs to be increased. Considering all factors, the current preferred solution was adopted.

[0014] When the angle between the surface of the first conveyor belt and the surface of the second conveyor belt is 150°, if the second conveyor belt is not working, the material on the first conveyor belt will be stopped by hitting the second conveyor belt until the second conveyor belt starts working.

[0015] When the second and third conveyor belts use synchronous drive, the detection time requirement can be met.

[0016] Preferably, the adjustable baffle on the first conveyor belt includes: positioning frames set on the frames on both sides of the first conveyor belt, and a guide rod set between the two positioning frames; the number of guide rods is greater than or equal to 2; two guide baffles are set above the conveyor belt surface below the guide rods; the input side of the guide baffle is a flared opening; a slider is set on the top surface of the guide baffle, and the slider works in cooperation with the guide rod.

[0017] Because the materials come in different sets, their actual widths vary, and the materials on the first conveyor belt are transported in a stacked manner, thus requiring a relatively sturdy adjustable baffle. Using this combination of positioning frame and guide rods allows for some restriction of the slider to prevent it from wobbling, while also preventing the guide baffle from affecting the overall structure.

[0018] Preferably, the adjustable baffle on the second conveyor belt includes: a parallel baffle disposed above the surface of the second conveyor belt, the parallel baffle being connected to the frame of the second conveyor belt via a bracket; and a duckbill guide plate disposed on the inlet side of the parallel baffle.

[0019] The adjustable baffles on the second conveyor belt are mainly used for positioning, allowing materials to enter the detection range for convenient detection.

[0020] Preferably, two workstations are set on the third conveyor belt, and the distance from the input port of the third conveyor belt to the first workstation is equal to the distance from the first workstation to the second workstation.

[0021] Infrared sensors are installed at the beginning or end of the workstation area; the infrared sensors are installed on the frame of the third conveyor belt.

[0022] A detection camera is installed directly above the center of the first workstation.

[0023] A waste removal device is installed directly above the second workstation, and a waste removal channel is installed on the side of the second workstation.

[0024] The optimal sensor configuration for both workstations is to use the same solution. For example, if both are selected, the third conveyor belt will temporarily stop when the material triggers the sensor at the endpoint position, so that the camera can detect it. If the material at the second workstation is determined to be scrap, then the scrapping operation will be performed.

[0025] Preferably, the waste removal device includes: a frame installed on the third conveyor belt frame, and a slide bar and a telescopic cylinder installed inside the frame;

[0026] The waste kicking plate is provided with through holes that cooperate with the sliding rod, and the waste kicking plate is fixedly connected to the cylinder body of the telescopic cylinder;

[0027] The telescopic rod of the telescopic cylinder is fixedly connected to the frame;

[0028] The input ports of the waste removal board and the waste removal channel are set in parallel.

[0029] Preferably, the plastic sealant guiding device includes: a vertical movable slide bar and a matching slider; a guide bar mounting seat is provided on the side of the slider;

[0030] A first guide rod and a second guide rod are provided on the guide rod mounting base;

[0031] The first guide rod is a right-angled triangle and uses a frame structure, with the frame made of bent cylindrical rods;

[0032] A second guide rod is provided on the lower side of the first guide rod, parallel to the guide rod mounting seat. The second guide rod is rectangular in shape and its length matches that of the guide rod mounting seat.

[0033] The input height of the plastic sealing film can be adjusted by adjusting the slider of the vertical movable slide bar, while the first guide rod allows the plastic sealing film to be fed into the plastic sealing device together with the fourth conveyor belt in a manner perpendicular to the conveying direction of the fourth conveyor belt.

[0034] The second guide rod is mainly used to prevent the plastic wrap from sagging.

[0035] The beneficial effects of this utility model are: it provides a frame suitable for visual inspection, which facilitates the inspection and rejection of defective tool kits before plastic sealing, and reduces the use of manual labor in the inspection process. Attached Figure Description

[0036] Figure 1 Assembly diagram at the junction of the first and second conveyor belts;

[0037] Figure 2 Assembly diagram of the plastic sealant guide device;

[0038] In the diagram: 1. First conveyor belt, 2. Second conveyor belt, 3. Positioning frame, 4. Guide baffle, 5. Parallel baffle, 6. Ducktail guide plate, 7. Matching slider, 8. Guide rod mounting base, 9. First guide rod, 10. Second guide rod. Detailed Implementation

[0039] The technical solution of this utility model will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings. Example

[0040] A tool kit packaging online inspection device includes: a first conveyor belt 1 for acquiring tool kits from the unloading end of the assembly equipment;

[0041] The second conveyor belt 2 is used to selectively extract materials from the first conveyor belt to the third conveyor belt;

[0042] The third conveyor belt is used to inspect the tool sets on the belt surface and to remove defective ones;

[0043] The fourth conveyor belt is used to input the inspected tool kits into the sealing equipment;

[0044] The first to fourth conveyor belts are connected end to end in sequence; the angle formed by the surface of the first conveyor belt and the surface of the second conveyor belt is an obtuse angle.

[0045] Adjustable baffles are installed on both the first and second conveyor belts;

[0046] Both the second and third conveyor belts are driven by stepper motors, and the output of the stepper motors drives the power input shaft of the conveyor belts through pulleys.

[0047] A detection camera and a waste removal device are installed on the surface of the third conveyor belt;

[0048] A plastic film guide device is installed on the upper side of the fourth conveyor belt.

[0049] The surface of the first conveyor belt is horizontal, and the angle between the surface of the first conveyor belt and the surface of the second conveyor belt is 150°.

[0050] The first conveyor belt directly picks up materials, so the material spacing on the first conveyor belt surface does not meet the requirements for inspection and waste removal. Furthermore, inspection requires a certain amount of time and a brief pause is necessary. However, the first conveyor belt is driven by a conventional servo motor, which cannot achieve step-by-step pauses. If a pause is required by a blocking device, the overall width needs to be increased. Considering all factors, the current preferred solution was adopted.

[0051] When the angle between the surface of the first conveyor belt and the surface of the second conveyor belt is 150°, if the second conveyor belt is not working, the material on the first conveyor belt will be stopped by hitting the second conveyor belt until the second conveyor belt starts working.

[0052] When the second and third conveyor belts use synchronous drive, the detection time requirement can be met.

[0053] like Figure 1 The adjustable baffle on the first conveyor belt shown includes: positioning frames 3 set on the frames on both sides of the first conveyor belt, and a light rod set between the two positioning frames; the number of light rods is greater than or equal to 2; two guide baffles 4 are set above the conveyor belt surface below the light rods; the input side of the guide baffle is a flared opening; a slider is set on the top surface of the guide baffle, and the slider works in cooperation with the light rod.

[0054] Because the materials come in different sets, their actual widths vary, and the materials on the first conveyor belt are transported in a stacked manner, thus requiring a relatively sturdy adjustable baffle. Using this combination of positioning frame and guide rods allows for some restriction of the slider to prevent it from wobbling, while also preventing the guide baffle from affecting the overall structure.

[0055] like Figure 1 The adjustable baffle on the second conveyor belt shown includes: a parallel baffle 5 disposed above the surface of the second conveyor belt, the parallel baffle being connected to the frame of the second conveyor belt via a bracket; and a duckbill guide plate 6 disposed on the inlet side of the parallel baffle.

[0056] The adjustable baffles on the second conveyor belt are mainly used for positioning, allowing materials to enter the detection range for convenient detection.

[0057] Two workstations are set up on the third conveyor belt. The distance from the input port of the third conveyor belt to the first workstation is equal to the distance from the first workstation to the second workstation.

[0058] Infrared sensors are installed at the beginning or end of the workstation area; the infrared sensors are installed on the frame of the third conveyor belt.

[0059] A detection camera is installed directly above the center of the first workstation.

[0060] A waste removal device is installed directly above the second workstation, and a waste removal channel is installed on the side of the second workstation.

[0061] The optimal sensor configuration for both workstations is to use the same solution. For example, if both are selected, the third conveyor belt will temporarily stop when the material triggers the sensor at the endpoint position, so that the camera can detect it. If the material at the second workstation is determined to be scrap, then the scrapping operation will be performed.

[0062] The waste removal device includes: a frame installed on the third conveyor belt frame, and a slide bar and a telescopic cylinder installed inside the frame;

[0063] The waste kicking plate is provided with through holes that cooperate with the sliding rod, and the waste kicking plate is fixedly connected to the cylinder body of the telescopic cylinder;

[0064] The telescopic rod of the telescopic cylinder is fixedly connected to the frame;

[0065] The input ports of the waste removal board and the waste removal channel are set in parallel.

[0066] like Figure 2 The plastic sealing film guiding device shown includes: a vertical movable slide bar and a matching slider 7; a guide rod mounting seat 8 is provided on the side of the slider;

[0067] A first guide rod 9 and a second guide rod 10 are provided on the guide rod mounting seat;

[0068] The first guide rod is a right-angled triangle and uses a frame structure, with the frame made of bent cylindrical rods;

[0069] A second guide rod 10 is provided on the lower side of the first guide rod, parallel to the guide rod mounting seat. The second guide rod is rectangular in shape and its length matches that of the guide rod mounting seat.

[0070] The input height of the plastic sealing film can be adjusted by adjusting the slider of the vertical movable slide bar, while the first guide rod allows the plastic sealing film to be fed into the plastic sealing device together with the fourth conveyor belt in a manner perpendicular to the conveying direction of the fourth conveyor belt.

[0071] The second guide rod is mainly used to prevent the plastic wrap from sagging.

[0072] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A tool kit package on-line inspection apparatus characterized by comprising: The utility model relates to a kind of automatic tooling packaging equipment, including: First conveyor, for obtaining tooling from the blanking end of assembly equipment; Second conveyor, for selectively extracting material on the first conveyor to the third conveyor; Third conveyor, for detecting tooling on the belt surface and for kicking waste; Fourth conveyor, for inputting detected tooling to plastic packaging equipment; First to fourth conveyors are connected in sequence; The included angle formed by the belt surface of the first conveyor and the belt surface of the second conveyor is obtuse; Adjustable baffles are provided on the first conveyor and the second conveyor; The driving mode of the second conveyor and the third conveyor both uses a stepper motor; Detection camera and kicking device are provided on the belt surface of the third conveyor; 2. An apparatus for detecting a tool set package on line, according to claim 1, wherein Plastic packaging film guiding device is provided on the upper side of the fourth conveyor.

3. The apparatus according to claim 1, wherein The belt surface of the first conveyor is a horizontal plane, and the included angle formed by the belt surface of the first conveyor and the belt surface of the second conveyor is 150°. The adjustable baffle on the first conveyor includes positioning frames provided on the racks on both sides of the first conveyor, and a light rod provided between the two positioning frames; The number of light rods is greater than or equal to 2; Two guide baffles are provided above the belt surface of the light rod on the lower side of the conveyor; 4. The apparatus according to claim 1, wherein The input side of the guide baffle is a trumpet mouth; 5. The apparatus according to claim 1, wherein A sliding block is provided on the top surface of the guide baffle, and the sliding block cooperates with the light rod. The adjustable baffle on the second conveyor includes a parallel baffle provided above the belt surface of the second conveyor, and the parallel baffle is connected to the rack of the second conveyor through a support; A duckbill guide piece is provided on the inlet side of the parallel baffle. Two workstations are provided on the third conveyor, and the distance from the input port of the third conveyor to the first workstation is equal to the distance from the first workstation to the second workstation; 6. A tool kit package on-line inspection apparatus according to claim 5, wherein An infrared sensor is provided at the starting point or the end point of the workstation area; A detection camera is provided directly above the center of the first workstation; A kicking device is provided directly above the second workstation, and a kicking channel is provided on the side of the second workstation. The kicking device includes a frame provided on the rack of the third conveyor, and a sliding rod and a telescopic cylinder are provided in the frame; 7. The apparatus according to claim 1, wherein A through hole is provided on the kicking plate to cooperate with the sliding rod, and the kicking plate is fixedly connected with the cylinder body of the telescopic cylinder; The telescopic rod of the telescopic cylinder is fixedly connected with the frame; The kicking plate is parallelly arranged with the input port of the kicking channel. The plastic packaging film guiding device includes a vertical movable sliding rod and a matching sliding block; A guide rod mounting seat is provided on the side of the sliding block; A first guide rod and a second guide rod are provided on the guide rod mounting seat; The first guide rod is in the shape of a right triangle, and uses a frame structure; A second guide rod parallel to the guide rod mounting seat is provided below the first guide rod, and the second guide rod is in the shape of a rectangle with a length matching the guide rod mounting seat.

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