Automatic packaging line for intelligently manufacturing flexible production line

Abstract

The utility model relates to the technical field of electronic component packaging, and discloses an automatic packaging line for intelligently manufacturing a flexible production line, which comprises a conveying mechanism, a packaging assembly, a cutting assembly, a thermoplastic assembly and a blanking table. All the assemblies work cooperatively in the whole packaging process, automatic and flexible packaging of the electronic equipment is achieved, and a mounting box is mounted in the middle of the top. According to the utility model, the adjusting cylinder in the thermoplastic assembly can drive the heat shield and the adjusting motor in the heat shield to move up and down, and the adjusting motor drives the flat-angle clamping plate to accurately press four corners of products with different heights through the matching of the driving gear and the adjusting toothed plate. Due to the adjustable design of the multiple components, the packaging line can rapidly meet the packaging requirements of electronic equipment of various sizes and shapes, in the thermoplastic packaging process, the thermoplastic pressing plates press the four corners of a product, and a heat shrinkage packaging film can be tightly attached to the surface of the product.

Description

Technical Field

[0001] This utility model relates to the field of electronic component packaging technology, and in particular to an automatic packaging line for a smart manufacturing flexible production line. Background Technology

[0002] With the rise of intelligent manufacturing technologies, such as industrial robot technology, automation control technology, sensor technology, Internet of Things technology, and big data analysis technology, rapid development has provided technical support for building flexible automated packaging production lines. By integrating these advanced technologies, packaging production lines can achieve intelligent equipment, adjustable processes, flexible production flows, and information-based management. This effectively solves the problems faced by traditional packaging lines, meets the demands of the intelligent manufacturing era for production systems to quickly respond to market changes and efficiently produce high-quality customized products, and improves enterprises' competitiveness and economic benefits in the fierce market competition.

[0003] However, existing technologies have the following shortcomings: during the thermoplastic packaging process, existing automated packaging lines often struggle to achieve a perfect fit between the packaging film and the product surface, especially at the four corners. This is because traditional packaging equipment lacks a device to effectively apply pressure to the product's corners, resulting in air gaps between the packaging film and the product. During heat shrinkage, this air cannot be effectively expelled, causing the packaging film to fail to conform well to the product's shape, reducing the packaging's seal and fit. Traditional equipment also lacks precision in handling the air within the packaging film during the packaging process. During thermoplasticizing, the air within the packaging film easily expands due to heat, leading to loose adhesion, air bubbles, and other problems. This affects the packaging's precision and quality, resulting in an unattractive appearance and poor sealing, failing to provide adequate protection for the product. Therefore, those skilled in the art have proposed an automated packaging line for a smart manufacturing flexible production line to address the aforementioned problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automated packaging line for a flexible intelligent manufacturing production line.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic packaging line for a flexible intelligent manufacturing production line, comprising a conveying mechanism, a feeding platform installed at the end of the conveying mechanism, and a packaging component, a cutting component, and a thermoplastic component movably installed on the outer side wall of the conveying mechanism. The packaging component is located at the beginning of the conveying mechanism, the cutting component is located near the middle of the conveying mechanism, and the thermoplastic component is located near the end of the conveying mechanism. A plurality of conveying rollers arranged in an array are movably connected inside the conveying mechanism. The transmission ends of the plurality of conveying rollers are fitted with belts, and the input end of any one of the conveying rollers is connected to a conveying motor. The feature is that an installation box is installed at the top center of the thermoplastic component, and an adjusting cylinder is installed at the center of the inner side wall of the installation box.

[0006] The output end of the adjusting cylinder is movably connected to a movable rod, which is movably connected to the middle of the inside of the mounting box near the upper end. The other end of the movable rod is fixedly connected to a heat insulation cover. An adjusting motor is installed inside the heat insulation cover. The output end of the adjusting motor passes through the middle of the inner side wall of the adjusting concave plate. The output end of the adjusting motor is connected to a drive gear. Adjusting gear plates are meshed on both sides of the drive gear. Flat angle clamps are installed on the two sides of the two adjusting gear plates respectively.

[0007] Preferably, heating components are installed on both sides of the inner wall of the thermoplastic component near the middle position, and heat insulation curtains are installed on the front and rear sides of the thermoplastic component.

[0008] Preferably, the top center of the conveying mechanism is movably connected to concave limiting blocks on both sides, and the two concave limiting blocks are respectively provided with mounting grooves on their side walls. Several limiting wheels arranged in an array are movably connected to the middle of the inner side walls of the two mounting grooves.

[0009] Preferably, limit cylinders are installed on both sides of the top center of the conveying mechanism, and the output ends of the two limit cylinders are respectively connected to the input ends of the corresponding concave limit blocks.

[0010] Preferably, a film roller is installed inside the packaging assembly.

[0011] Preferably, a cutting cylinder is installed at the top center of the cutting assembly, the output end of the cutting cylinder is movably connected to the inner center of the cutting assembly near the upper end, the output end of the cutting cylinder is connected to a mounting block, and a cutting tool is installed at the bottom of the mounting block.

[0012] Preferably, limit blocks are installed on both sides of the mounting block, and limit grooves are installed on both sides of the inner side wall of the cutting component, with the two limit blocks movably connected to the middle position inside the corresponding limit groove.

[0013] This utility model has the following beneficial effects:

[0014] 1. In this utility model, the adjusting cylinder in the thermoplastic assembly can drive the heat insulation cover and its internal adjusting motor to move up and down. The adjusting motor, through the cooperation of the drive gear and the adjusting tooth plate, drives the flat corner clamp to precisely press the four corners of products of different heights. This multi-component adjustable design allows the packaging line to quickly adapt to the packaging needs of electronic devices of various sizes and shapes. During the thermoplastic packaging process, the thermoplastic pressure plate presses the four corners of the product, which can tightly adhere the heat shrink packaging film to the product surface. Because the four corners of the product are usually the parts where the packaging film is difficult to adhere completely, the pressure of the pressure plate can effectively eliminate the air between the packaging film and the product at the four corners, allowing the packaging film to better conform to the shape of the product during the heat shrinking process, thereby enhancing the sealing and overall fit of the packaging and improving the packaging quality.

[0015] 2. In this utility model, the concave limiting blocks on both sides of the top of the conveying mechanism can be adjusted in position under the action of the limiting cylinder. In conjunction with the limiting wheels in the mounting groove, they can effectively limit and guide electronic devices of different widths. Furthermore, when the limiting wheels squeeze the product and the packaging film, the amount of air in the packaging film is reduced. This effectively avoids the packaging film not adhering tightly or having air bubbles due to air expansion during the thermoplastic process, thereby improving the precision and quality of thermoplastic packaging. This allows the packaging film to adhere more tightly and smoothly to the product surface, enhancing the sealing and aesthetics of the packaging. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial bottom view of the structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the axial side structure of this utility model;

[0019] Figure 4 This is a top view of the structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the front section structure of a thermoplastic component;

[0021] Figure 6 This is a partial cross-sectional view of the present invention.

[0022] Legend:

[0023] 1. Conveying mechanism; 2. Packaging components; 3. Cutting components; 4. Thermoplastic components; 5. Unloading table;

[0024] 101. Conveyor motor; 102. Conveyor roller; 103. Mounting groove; 104. Limiting wheel; 105. Concave limiting block; 106. Limiting cylinder;

[0025] 201. Film roller;

[0026] 301. Cutting cylinder; 302. Mounting block; 303. Cutting blade; 304. Limiting groove;

[0027] 401. Mounting box; 402. Heat insulation curtain; 403. Adjusting cylinder; 404. Movable rod; 405. Heat insulation cover; 406. Adjusting motor; 407. Drive gear; 408. Adjusting gear plate; 409. Heating assembly;

[0028] 410. Flat angle clamp. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Reference Figure 1 - Figure 6 This invention relates to an automated packaging line for a smart manufacturing flexible production line. In the electronics manufacturing industry, with the increasing variety of products and rapid changes in market demand, the requirements for automation, flexibility, and high precision in product packaging are becoming increasingly prominent. Traditional packaging production lines often struggle to meet the rapid packaging changeover needs of electronic devices of different sizes and shapes, and packaging quality and efficiency vary considerably. This embodiment aims to demonstrate the practical application of an automated packaging line for a smart manufacturing flexible production line that can effectively solve the above problems.

[0031] This automatic packaging line mainly consists of a conveying mechanism 1, a packaging component 2, a cutting component 3, a thermoplastic component 4, and a feeding table 5.

[0032] Conveying mechanism 1: Internally, it contains several conveying rollers 102 arranged in an array, which are connected by a belt for transmission. One of the conveying rollers 102 is driven by a conveying motor 101. Concave limiting blocks 105 are provided on both sides of the top, and mounting grooves 103 are opened on both side walls of the concave limiting blocks 105. Several limiting wheels 104 are installed in the mounting grooves 103, and the position of the concave limiting blocks 105 can be adjusted under the drive of the limiting cylinder 106.

[0033] Packaging component 2: Internally installed is a film roller 201, used to provide packaging film to wrap the product;

[0034] Cutting assembly 3: A cutting cylinder 301 is installed at the top center position, and its output end is connected to the mounting block 302. A cutting blade 303 is installed at the bottom of the mounting block 302. Limiting blocks are located on both sides of the mounting block 302, which cooperate with the limiting groove 304 on the inner side wall of the cutting assembly 3 to ensure the stability of the movement of the cutting blade 303.

[0035] Thermoplastic component 4: A mounting box 401 is installed at the top center. An adjusting cylinder 403 is installed at the center of the inner wall of the mounting box 401. The output end of the adjusting cylinder 403 is connected to a movable rod 404, which is connected to a heat insulation cover 405. An adjusting motor 406 is installed inside the heat insulation cover 405. The output end of the adjusting motor 406 is connected to a drive gear 407, which meshes with two adjusting gear plates 408. Flat angle clamps 410 are installed on the two side walls of the adjusting gear plates 408. Heating components 409 are installed on both sides of the inner wall of the thermoplastic component 4 near the center. Heat insulation curtains 402 are installed on the front and rear sides.

[0036] The electronic device to be packaged is placed at the starting end of the conveyor mechanism 1, on the conveyor roller 102. The conveyor motor 101 is started, and the motor drives the connected conveyor roller 102 to rotate. Through belt drive, all conveyor rollers 102 rotate synchronously, and the product begins to move smoothly towards the packaging assembly 2.

[0037] Based on the product's width, the limiting cylinder 106 is activated to adjust the position of the concave limiting block 105, causing the limiting wheel 104 in the mounting groove 103 to contact both sides of the product. The limiting wheel 104 not only limits and guides the product, ensuring it doesn't deviate during transport, but also squeezes out air from the packaging film as it wraps the product, laying the foundation for improved precision in subsequent thermoplastic packaging. When the product reaches the packaging assembly 2, the film roller 201 inside the packaging assembly 2 releases the packaging film. The film automatically wraps around the product surface during its movement, completing the initial packaging action and providing a base for subsequent thermoplastic packaging. The packaged product continues to be transported to the cutting assembly 3. The cutting cylinder 301 of the cutting assembly 3 is activated, pushing the mounting block 302 downwards. With the precise cooperation of the limiting blocks and limiting grooves on both sides, the cutting blade 303 at the bottom of the mounting block 302 stably and accurately cuts the packaging film, cutting it at the appropriate position so that the length of the packaging film meets the size requirements of the product packaging, ensuring the integrity and aesthetics of the packaging. The cut product then enters the thermoplastic assembly 4. The heating components 409 on both sides of the inner wall of the thermoplastic assembly 4 start working to heat the thermoplastic area. The heat insulation curtains 402 on the front and rear sides effectively prevent heat loss and maintain a stable temperature in the thermoplastic area.

[0038] The adjusting cylinder 403 inside the mounting box 401 pushes the movable rod 404 according to the product's height, causing the heat insulation cover 405 and its internal adjusting motor 406 to move up and down to the appropriate position. The adjusting motor 406 starts, driving the drive gear 407 to rotate. The drive gear 407 meshes with the adjusting toothed plates 408 on both sides, causing the two adjusting toothed plates 408 to drive the angle clamps 410 to move relative to or towards each other, precisely pressing the four corners of the product. Under the dual action of heating from the heating component 409 and pressing from the angle clamps 410, the packaging film adheres tightly to the product surface, completing the thermoplastic packaging process. This makes the packaging more secure and aesthetically pleasing, effectively protecting the product. The thermoplastic-packaged product is then conveyed by the conveyor mechanism 1 to the unloading table 5, where workers or automated unloading equipment remove the packaged product, completing the entire packaging process.

[0039] As can be seen from this embodiment, the components of the intelligent manufacturing flexible production line automatic packaging line work closely together. Through the stable conveying of the conveying mechanism 1, the effective wrapping of the packaging component 2, the precise cutting of the cutting component 3, and the high-quality thermoforming operation of the thermoforming component 4, it can efficiently and accurately perform automated flexible packaging of various electronic products, significantly improving production efficiency and packaging quality. It is well adapted to the needs of intelligent manufacturing flexible production and has broad application prospects in the field of electronic device packaging.

[0040] Working principle: First, the product is placed on the conveyor mechanism 1. The conveyor motor 101 drives one of the conveyor rollers 102 to rotate, and the other conveyor rollers 102 rotate synchronously through the belt, so that the product moves smoothly towards the packaging assembly 2 on the conveyor rollers 102. The concave limiting blocks 105 on both sides of the top of the conveyor mechanism 1 can be adjusted in position by the limiting cylinder 106. The limiting wheels 104 in the mounting groove 103 can limit and guide products of different widths, ensuring the accuracy and stability of the product's position during the conveying process. When the product reaches the packaging assembly 2, the packaging film on the film roller 201 inside the packaging assembly 2 wraps the product, preparing it for subsequent thermoplastic packaging. At the same time, when limiting the electronic product, the limiting wheels 104 can also squeeze the air inside the packaging film and expel the air to the outside, improving the subsequent thermoplastic precision.

[0041] Next, the product is conveyed to the cutting assembly 3. The cutting cylinder 301 at the top of the cutting assembly 3 pushes the mounting block 302 downward. With the cooperation of the limiting blocks and limiting grooves 304 on both sides, the cutting blade 303 at the bottom of the mounting block 302 stably and accurately cuts the packaging film, so that the packaging film is cut at the appropriate position to meet the size requirements of the product packaging.

[0042] Subsequently, the product enters the thermoplastic assembly 4. Heating components 409, located near the center on both sides of the inner wall of the thermoplastic assembly 4, heat the thermoplastic area. Insulation curtains 402 on the front and rear sides provide insulation and prevent heat loss. An adjusting cylinder 403 inside the mounting box 401 at the top center of the thermoplastic assembly 4 pushes a movable rod 404, causing the heat shield 405 and its internal adjusting motor 406 to move up and down to accommodate products of different heights. The adjusting motor 406 drives the drive gear 407 to rotate, which meshes with adjusting gear plates 408 on both sides. This causes the two adjusting gear plates 408 to move relative to the angle clamps 410, precisely pressing the four corners of the product. Under the combined action of heating and pressing, the packaging film adheres tightly to the product surface, completing the thermoplastic packaging process. Finally, the thermoplastic-packaged product is conveyed to the unloading platform 5, completing the entire packaging process. Through the close cooperation between various components and the flexible adjustment function of key parts, this automated packaging line can efficiently and accurately perform automated flexible packaging of various electronic products, greatly improving production efficiency and packaging quality, and adapting to the needs of intelligent manufacturing and flexible production.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic packaging line for a smart manufacturing flexible production line, comprising a conveying mechanism (1), a feeding platform (5) installed at the end of the conveying mechanism (1), and a packaging component (2), a cutting component (3), and a thermoplastic component (4) movably installed on the outer wall of the conveying mechanism (1), wherein the packaging component (2) is located at the beginning of the conveying mechanism (1), the cutting component (3) is located near the middle of the conveying mechanism (1), and the thermoplastic component (4) is located near the end of the conveying mechanism (1), wherein a plurality of conveying rollers (102) arranged in an array are movably connected inside the conveying mechanism (1), and the transmission ends of the plurality of conveying rollers (102) are fitted with belts, wherein the input end of any one of the conveying rollers (102) is connected to a conveying motor (101), characterized in that: An installation box (401) is installed at the top center of the thermoplastic component (4), and an adjusting cylinder (403) is installed at the center of the inner side wall of the installation box (401). The output end of the regulating cylinder (403) is movably connected to a movable rod (404). The movable rod (404) is movably connected to the middle of the mounting box (401) near the upper end. The other end of the movable rod (404) is fixedly connected to a heat insulation cover (405). An regulating motor (406) is installed inside the heat insulation cover (405). The output end of the regulating motor (406) passes through the middle of the inner side wall of the regulating concave plate. The output end of the regulating motor (406) is connected to a drive gear (407). Both sides of the drive gear (407) are meshed with regulating gear plates (408). Flat angle clamps (410) are installed on the two sides of the two regulating gear plates (408).

2. The automatic packaging line of a smart manufacturing flexible production line according to claim 1, characterized in that: Heating components (409) are installed on both sides of the inner wall of the thermoplastic component (4) near the middle position, and heat insulation curtains (402) are installed on the front and rear sides of the thermoplastic component (4).

3. The automatic packaging line of a smart manufacturing flexible production line according to claim 1, characterized in that: The top center of the conveying mechanism (1) is movably connected to concave limiting blocks (105) on both sides. The two side walls of the two concave limiting blocks (105) are respectively provided with mounting grooves (103). The middle of the inner side wall of the two mounting grooves (103) is movably connected to a number of limiting wheels (104) arranged in an array.

4. The automatic packaging line of a smart manufacturing flexible production line according to claim 3, characterized in that: Limiting cylinders (106) are installed on both sides of the top middle of the conveying mechanism (1), and the output ends of the two limiting cylinders (106) are respectively connected to the input ends of the corresponding concave limiting blocks (105).

5. The automatic packaging line of a smart manufacturing flexible production line according to claim 1, characterized in that: The packaging component (2) has a film roller (201) installed inside.

6. The automatic packaging line of a smart manufacturing flexible production line according to claim 1, characterized in that: A cutting cylinder (301) is installed at the top center of the cutting assembly (3). The output end of the cutting cylinder (301) is movably connected to the middle of the inside of the cutting assembly (3) near the upper end. The output end of the cutting cylinder (301) is connected to a mounting block (302). A cutting tool (303) is installed at the bottom of the mounting block (302).

7. The automatic packaging line of a smart manufacturing flexible production line according to claim 6, characterized in that: Limiting blocks are installed on both sides of the mounting block (302), and limiting grooves (304) are installed on both sides of the inner side wall of the cutting component (3). The two limiting blocks are movably connected to the middle position inside the corresponding limiting grooves (304).

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