Floating guide rail device for steel rail feeding

Abstract

The steel rail feeding floating guide rail device is provided with a rolling wheel support which is horizontally arranged, and a plurality of rolling wheels are installed at the top end of a horizontal support body of the rolling wheel support side by side through a plurality of pin shafts. The left end and the right end of the roller support are hinged to the top end of a piston rod of a hydraulic oil cylinder through a cross-shaped connector, and the piston rod of the hydraulic oil cylinder vertically ascends and descends and drives the roller support to vertically ascend and descend. An upper limiting device and a lower limiting device are installed on the vertical side face of the roller support body. The floating guide rail device is additionally arranged, the rail pieces are lifted to exceed the highest point of the feeding storage frame and the highest point of the roller way before material pulling, then the rail pieces are pulled to the roller way through the material pulling mechanism, scratches are prevented from being generated on the rail bottoms, and the technical problems that rail bottom transverse scratches are prone to being generated on the contact faces of traditional transportation rail pieces, and transportation is unstable are solved. The device is simple in structure, easy to operate and implement, economical, practical, high in adaptability, safe, stable and reliable.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the steel rail feeding technical field, concretely relates to a steel rail feeding floating guide rail device. BACKGROUND

[0002] In the production and manufacture of railway turnout, the steel rail processing procedures involved, such as steel rail blanking sawing, numerical control drilling, top bending machine feeding and discharging, etc., generally adopt the pulling mechanism to transport the steel rail to the processing area in the feeding and discharging process. However, this mode has obvious defects: (such as Figure 1 As shown in the figure) In the process of transporting the rail piece 8 from the feeding storage rack 9 to the roller 11 through the pulling mechanism 10, there is a certain height difference when approaching the edge of the roller 11, and the rail piece 8 is equivalent to being pulled from a lower position to the upper side of the roller 11, and the contact surface of the rail piece 8 is extremely easy to have horizontal scratches on the rail bottom and the transportation is unstable. In view of this, the following improved technical scheme is proposed. UTILITY MODEL CONTENTS

[0003] The utility model solves the technical problem: provide a kind of steel rail feeding floating guide rail device, by increasing floating guide rail device, first lift the rail piece height to exceed feeding storage rack and roller highest point before pulling, then pull rail piece to roller by pulling mechanism, avoid rail bottom to produce scratch, solve the technical problem that the contact surface of traditional transport rail piece is easy to have horizontal scratches on the rail bottom and the transportation is unstable.

[0004] The utility model adopts the technical scheme: a kind of steel rail feeding floating guide rail device, with roller support, roller support is horizontally arranged, and the horizontal frame body top of roller support is installed several rollers by several pin shafts side by side;The top end of the piston rod of the hydraulic cylinder is hinged by cross joint at the left and right ends of the roller support, and the piston rod of the hydraulic cylinder is vertically lifted, and the roller support is driven vertically by the vertically lifting piston rod;Upper limit device and lower limit device are installed on the vertical side of the roller support frame.

[0005] In the above technical scheme, preferably: the roller support is composed of square box, channel steel and ear plate;The square box is horizontally arranged, and the square box top is horizontally supported and installed channel steel with the opening facing upwards, and the channel steel is installed several rollers by several pin shafts side by side, and the front and rear vertical outer side walls of the left and right ends of the square box are fixedly installed front and rear ear plates respectively, and the ear plate connecting holes of the front and rear ear plates are coaxially arranged.

[0006] In the above technical scheme, preferably: the cross joint is composed of pin shaft and pin shaft sleeve;The pin shaft sleeve is arranged on the pin shaft body, and the pin shaft sleeve and the pin shaft form a cross-shaped intersection structure;The pin shaft sleeve sleeve body bottom is connected with the top end of the piston rod of the hydraulic cylinder by screw thread;The pin shaft body two ends support and connect the roller support frame body.

[0007] In the technical scheme, further, the pin shaft body is coaxially connected with the ear plate connecting holes of the front and rear ear plates.

[0008] In the technical scheme, preferably, the rollers are horizontally and orderly fixed and arranged above the roller support to form a horizontal stable rolling support surface.

[0009] In the technical scheme, further, the upper limiting device is used for controlling the floating guide rail to stop lifting, and the lower limiting device is used for controlling the floating guide rail to return to the initial zero position.

[0010] Compared with the prior art, the utility model has the advantages of:

[0011] 1. Before the steel rail feeding, the roller support is lifted by the hydraulic oil cylinder to lift the steel rail to a height higher than the highest point of the feeding storage rack and the roller, and then the rail is pulled to the roller by the pulling mechanism to avoid horizontal scratches on the rail bottom and stable transportation.

[0012] 2. The rollers, as the components directly contacting the steel rail, are densely arranged to bear the support and rolling functions, greatly increase the contact points between the rail and the rollers, reduce the friction between the rail and the roller support, effectively prevent scratches between the rail and the roller support, and enable the rail to smoothly move on the roller support.

[0013] 3. The pin shaft is used for fixing and arranging the rollers above the roller support to ensure the stability and position accuracy of the rollers during operation and prevent the rollers from deviating or falling off.

[0014] 4. The roller support, as the mounting base of the rollers, bears the rollers and transmits force, has stable, safe and reliable structural strength, realizes lightweight design, and ensures no deformation or damage under the action of the weight of the rail and various forces during transportation.

[0015] 5. The cross joint is threadedly connected with the hydraulic oil cylinder piston rod in the vertical direction, the horizontal end of the other end of the cross joint is connected with the ear plate connecting hole reserved in the horizontal direction of the roller support, the split structure of the cross joint facilitates on-site disassembly and installation, the structure is simple, the connection is reliable, and the force is stable.

[0016] 6,The utility model discloses hydraulic oil cylinder as the power source of floating guide rail device, through the control of hydraulic system realizes and falls back the action of lifting, thereby drive gyro wheel support to complete the function of lifting and falling rail piece, and hydraulic oil cylinder has the advantages such as big output torque, movement stable, easy control, can satisfy the requirement of floating guide rail to lifting force and movement accuracy.

[0017] 7,The utility model discloses upper limit device and lower limit device, control whether floating guide rail is in place, when reaching upper limit, floating guide rail stops lifting, when reaching lower limit, floating guide rail returns to zero position, this mode can realize accurate stable stable feeding in actual feeding process.

[0018] 8,The utility model discloses simple structure, easy operation, easy realization, economic and practical, strong adaptability, safe, stable, reliable. ACCURATE STABLE STEADY FEEDING

[0019] Figure 1 It is the structural diagram of steel rail feeding system under prior art;

[0020] Figure 2 It is the structural diagram of steel rail feeding system after adding the steel rail feeding floating guide rail device of the utility model;

[0021] Figure 3 It is the perspective view of steel rail feeding floating guide rail device of the utility model;

[0022] Figure 4 It is Figure 3 It is the top view after removing upper and lower limit device;

[0023] Figure 5 It is Figure 3 It is the front view after removing upper and lower limit device;

[0024] Figure 6 It is Figure 5 It is the side view after removing upper and lower limit device;

[0025] Figure 7 It is the structural diagram of gyro wheel support;

[0026] Figure 8 It is the front view of cross joint;

[0027] Figure 9 It is Figure 8 It is the top view;

[0028] In the diagram: 1-roller bracket, 101-square box, 102-channel steel, 103-ear plate; 2-pin shaft, 3-roller, 4-cross joint, 401-pin shaft, 402-pin bushing, 4021-thread, 5-hydraulic cylinder, 6-upper limit device, 7-lower limit device, 8-rail component, 9-loading and storage rack, 10-pulling mechanism, 11-roller conveyor. Detailed Implementation

[0029] The following will refer to the appendix in the embodiments of this utility model. Figures 2-9 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0030] (like Figure 3 (As shown) A floating guide rail device for feeding steel rails includes a roller bracket 1, which is horizontally arranged, and several rollers 3 are mounted side by side on the top of the horizontal frame of the roller bracket 1 via several pins 2. It has high load-bearing capacity, low frictional resistance, stable operation, and is easy to maintain.

[0031] In the above embodiments, preferably, the rollers 3 are horizontally and tightly and orderly fixed above the roller bracket 1 by means of pins 2, forming a horizontal and stable rolling support surface.

[0032] This makes the entire device more stable when carrying the rails, reducing swaying and vibration caused by uneven gaps or misalignments between the rollers 3. By horizontally and closely aligning the rollers 3, the weight and pressure from the rails can be more effectively distributed and borne, thereby improving the overall load-bearing capacity of the device. This is particularly important for handling heavy rail materials, ensuring the stability and safety of feeding. The close arrangement of the rollers 3 also reduces relative movement between the rollers, thus reducing wear and friction loss. Furthermore, since the rollers 3 can be individually disassembled and replaced, this design also reduces maintenance costs and time.

[0033] (like Figure 7 In the above embodiment (as shown), preferably, the roller bracket 1 is composed of a square box 101, a channel steel 102, and ear plates 103. The square box 101 is horizontally arranged, and the top of the square box 101 is horizontally supported by the channel steel 102 with its opening facing upward. The channel steel 102 is equipped with several rollers 3 side by side through several pins 2. The front and rear ear plates 103 are respectively fixedly installed on the front and rear vertical outer walls at both ends of the square box 101, and the ear plate connecting holes of the front and rear ear plates 103 are coaxially arranged.

[0034] The square box 101 is the base component of the roller support, and its horizontal arrangement ensures the stability of the entire support. The design of the square box 101 shape makes the support have better anti-deformation ability when bearing heavy load. The channel steel 102 is installed at the top of the square box 101, and its upward opening design facilitates the installation and maintenance of the rollers 3. The channel steel 102, as a carbon structural steel, has good mechanical properties and load-bearing capacity, further enhancing the structural stability of the roller support. The channel steel 102 is installed with several rollers 3 side by side through several pin shafts 2, and this design ensures the close arrangement and stable support of the rollers in the horizontal direction. The pin shaft 2, as the mounting shaft of the roller, has a reasonable number and position design, ensuring the stable installation and smooth rolling of the roller on the channel steel. The front and rear vertical outer walls at the left and right ends of the square box 101 are fixedly installed with front and rear ear plates 103, respectively. This design allows the roller support to be easily connected and fixed with other components. The ear plate connection holes of the front and rear ear plates 103 are coaxially arranged, ensuring that the connecting piece can be smoothly inserted and tightened, improving the reliability and stability of the connection. The entire roller support 1 design considers the convenience of installation and maintenance. The connection between the square box 101, channel steel 102, and ear plate 103 is simple and clear, facilitating disassembly and reinstallation.

[0035] The left and right ends of the roller support 1 are respectively connected to the top end of the piston rod of the hydraulic oil cylinder 5 through the cross joint 4. The piston rod of the hydraulic oil cylinder 5 is vertically lifted, and the roller support 1 is driven to vertically lift through the vertically lifted piston rod.

[0036] The piston rod of the hydraulic oil cylinder 5 can be vertically lifted, which means that the height of the roller support 1 can be flexibly adjusted, making the entire steel rail feeding floating guide rail device adapt to the steel rail feeding requirements of different heights, improving the versatility and flexibility of the equipment. The roller support 1 is connected to the top end of the piston rod of the hydraulic oil cylinder 5 through the cross joint 4, ensuring the stability of the roller support during vertical lifting, avoiding tilting and shaking, and ensuring stable support and load-bearing. The hydraulic oil cylinder 5 is usually equipped with a precise control system, which can realize the precise lifting of the piston rod, which means that the height of the roller support 1 can be accurately adjusted to the required position, meeting the high-precision feeding requirements. In some complex feeding conditions, such as large changes in the height of the steel rail or the need to frequently adjust the feeding height, this design can quickly respond to and adapt to these changes. The connection between the hydraulic oil cylinder 5 and the roller support 1 makes the maintenance and maintenance of the equipment easier, and the relevant components can be easily disassembled and reinstalled. The roller support 1 is driven to vertically lift through the vertically lifted piston rod, which can quickly adjust the feeding height, thereby improving the feeding efficiency.

[0037] (As Figure 8 , Figure 9In the above embodiments, preferably: the cross joint 4 is composed of a pin shaft 401 and a pin shaft sleeve 402; the pin shaft 401 is sleeved with the pin shaft sleeve 402, and the pin shaft sleeve 402 and the pin shaft 401 form a cross intersection structure; the bottom of the pin shaft sleeve 402 is connected to the top end of the piston rod of the hydraulic cylinder 5 through a thread 4021; and the pin shaft 401 is supported at both ends by the front and rear ear plates 103 of the roller bracket 1.

[0038] The cross intersection structure of the pin shaft 401 and the pin shaft sleeve 402 provides a stable connection point, ensuring that the roller bracket 1 can remain stable during vertical lifting and prevent shaking or tilting. The thread 4021 connecting the bottom of the pin shaft sleeve 402 to the top end of the piston rod of the hydraulic cylinder 5 is not only firm and reliable, but also easy to disassemble and reassemble, increasing the flexibility of the connection. The design of the cross joint 4 allows the roller bracket 1 to be precisely positioned at the top end of the piston rod of the hydraulic cylinder 5, ensuring the accuracy and consistency of the lifting action. The combination of the pin shaft 401 and the pin shaft sleeve 402 can withstand a large load, meeting the strength and stability requirements of the roller bracket 1 during vertical lifting and ensuring the normal operation of the equipment. The structure of the cross joint 4 is relatively simple, easy to disassemble and inspect, and if necessary, the relevant parts can be quickly replaced or repaired, reducing maintenance costs and time. The cross joint 4 can reduce friction and wear between the roller bracket 1 and the piston rod of the hydraulic cylinder 5, thereby prolonging the service life of the equipment.

[0039] In the above embodiments, further: the pin shaft 401 is supported at both ends by the front and rear ear plates 103 of the roller bracket 1, and the pin shaft 401 is coaxially connected to the ear plate connection holes of the front and rear ear plates 103.

[0040] The coaxial connection of the pin shaft 401 to the front and rear ear plates 103 increases the overall stability of the roller bracket 1. Since the pin shaft 401 is coaxially connected to the ear plate connection holes of the front and rear ear plates 103, the accuracy and stability of the connection are ensured, preventing the roller bracket 1 from shifting or deforming under stress. The pin shaft 401, as a support component, is designed to withstand the weight and pressure from the roller bracket 1 and the rollers thereon. The coaxial connection to the front and rear ear plates 103 further enhances this load-bearing capacity, allowing the roller bracket 1 to stably support the rail and perform feeding operations. The coaxial connection design reduces the risk of gaps and looseness at the connection site, improving the reliability of the connection and ensuring that the roller bracket 1 can maintain a stable connection state during lifting and feeding, preventing faults or accidents caused by loose connections. The coaxial connection design of the pin shaft 401 to the front and rear ear plates simplifies the installation process and helps maintain the geometric accuracy of the roller bracket 1.

[0041] The upper limiting device 6 and the lower limiting device 7 are installed on the vertical side of the roller support 1 frame body. Specifically, the upper limiting device 6 and the lower limiting device 7 are connected to the input end of the controller, and the output end of the controller is connected to the control input end of the hydraulic cylinder 5. In the above embodiment, further: the upper limiting device 6 and the lower limiting device 7 are both photoelectric sensors, the upper limiting device 6 is used to control the floating rail to stop lifting, and the lower limiting device 7 is used to control the floating rail to return to the starting zero position.

[0042] Wherein, the upper limiting device 6 and the lower limiting device 7 can accurately detect the lifting position of the roller support 1, when the roller support reaches the preset upper or lower limit position, the corresponding limiting device will trigger the controller, so as to stop or reverse the action of the hydraulic cylinder 5, realizing accurate control. By setting the upper limiting device 6 and the lower limiting device 7, it can prevent the equipment damage or personnel injury caused by excessive lifting of the roller support 1, and improve the safety of the whole rail feeding floating rail device. The connection of the limiting device and the controller realizes automatic control, when the roller support 1 lifts to the preset position, it can automatically stop or reverse without manual intervention, improving the automation degree and work efficiency of the equipment. The upper limiting device 6 and the lower limiting device 7 are both photoelectric sensors, which have the advantages of fast response speed and high detection accuracy. At the same time, they are easy to install and maintain, reducing the maintenance cost and time of the equipment. The photoelectric sensor can adapt to different working environments and light conditions, ensuring accurate detection of the position of the roller support 1 in different situations, so that the whole device has stronger adaptability and flexibility. In addition to the basic limiting function, the photoelectric sensor can also be used as a fault warning device, when the roller support 1 lifts abnormally or the sensor cannot detect the signal, the controller can issue an alarm or stop the equipment running, so as to avoid potential safety hazards. By accurately controlling the lifting position of the roller support 1, it can avoid the equipment wear and damage caused by excessive lifting, prolong the service life of the equipment, and reduce the replacement and maintenance cost.

[0043] It should be noted that the utility model also includes a hydraulic station and an electrical control system. The utility model is evenly distributed in the feeding system, and the layout and quantity are reasonably designed according to the actual transportation bearing demand and site conditions. When in use, the hydraulic station is started to provide power source for the hydraulic cylinder 5, so that it has the action ability, then the lifting and falling actions of the hydraulic cylinder 5 are accurately controlled through the electrical control system to realize the lifting function of the floating rail. The operator only needs to operate simply on the operation panel of the electrical control system according to the set operation process to complete the rail piece 8 conveying task. In the whole process, the parts act cooperatively to ensure that the rail piece is conveyed to the specified position stably and accurately, and the operation safety and reliability are ensured.

[0044] The working principle of the utility model is as follows: (as Figure 2Before the steel rail 8 is fed, the power supply, the hydraulic station and the electrical control system are started, the roller support 1 is first lifted by the hydraulic cylinder 5 to lift the steel rail 8 to a height higher than the highest point of the feeding storage rack 9 and the roller 11, and then the rail 8 is pulled to the roller 11 by the pulling mechanism 10 to avoid transverse scratches on the rail bottom and ensure stable transportation; after the feeding is completed, the roller support 1 is reset to the starting zero position by the hydraulic cylinder 5.

[0045] It can be found from the above description that the roller 3 as a component directly contacting the steel rail is arranged in a dense manner and bears the functions of supporting and rolling, thereby greatly increasing the contact points between the rail 8 and the roller 3, reducing the friction between the rail 8 and the roller support 1, effectively preventing scratches between the rail 8 and the roller support 1, and enabling the rail to smoothly move on the roller support 1.

[0046] The pin shaft 2 is used for fixing the rollers 3 on the roller support 1 to ensure the stability and position accuracy of the rollers 3 during operation and prevent the rollers 3 from deviating or falling off.

[0047] The roller support 1 as a mounting base of the rollers 3 bears the rollers 3 and transmits force, has stable, safe and reliable structural strength, realizes lightweight design, and ensures that the roller support 1 does not deform or be damaged under the action of the weight of the rail and various forces in the transportation process.

[0048] The cross joint 4 is threadedly connected with the piston rod of the hydraulic cylinder 5 in the vertical direction, the horizontal end of the other end of the cross joint 4 is connected with the ear plate connection hole reserved in the horizontal direction of the roller support 1, the split structure of the cross joint 4 facilitates on-site disassembly and installation, the structure is simple, the connection is reliable, and the stress is stable.

[0049] The hydraulic cylinder 5 as a power source of the floating guide rail device drives the roller support 1 to complete the functions of lifting and lowering the rail by lifting and lowering actions controlled by the hydraulic system, the hydraulic cylinder 5 has the advantages of large output torque, stable movement and easy control, and can meet the requirements of the floating guide rail on lifting force and movement accuracy.

[0050] The upper limiting device 6 and the lower limiting device 7 control whether the floating guide rail is in place, the floating guide rail stops lifting when reaching the upper limit, and the floating guide rail returns to the original position when reaching the lower limit, and this mode can realize stable feeding in the actual feeding process.

[0051] According to the utility model, the floating guide rail device is added, the rail piece 8 is lifted to the height exceeding the highest point of the feeding storage rack 9 and the roller way 11 before drawing, then the rail piece 8 is drawn to the roller way 11 through the drawing mechanism 10, the scratch on the rail bottom is avoided, the technical problem that the rail bottom horizontal scratch is prone to occur on the contact surface of the traditional transport rail piece and the transportation is not stable is solved, the simple structure is easy to operate, easy to realize, practical, strong adaptability, safe, stable and reliable.

[0052] It should be understood that, although the present specification is described in one embodiment, the embodiment does not contain only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in the embodiment can also be appropriately arranged and combined to form other embodiments that those skilled in the art can understand.

Claims

1. A floating guide rail device for feeding steel rails, characterized in that: The roller bracket (1) is horizontally arranged, and several rollers (3) are installed side by side on the top of the horizontal frame of the roller bracket (1) through several pins (2); the left and right ends of the roller bracket (1) are respectively hinged to the top of the piston rod of the hydraulic cylinder (5) through cross-shaped joints (4), the piston rod of the hydraulic cylinder (5) moves vertically up and down, and drives the roller bracket (1) to move vertically up and down through the vertically moving piston rod; an upper limit device (6) and a lower limit device (7) are installed on the vertical side of the frame of the roller bracket (1).

2. The floating guide rail device for feeding steel rails according to claim 1, characterized in that: The roller bracket (1) is composed of a square box (101), a channel steel (102), and ear plates (103). The square box (101) is horizontally set, and the top of the square box (101) is horizontally supported by the channel steel (102) with the opening facing upward. The channel steel (102) is equipped with several rollers (3) side by side through several pins (2). The front and rear ear plates (103) are fixedly installed on the front and rear vertical outer walls of the left and right ends of the square box (101), and the ear plate connecting holes of the front and rear ear plates (103) are coaxially set.

3. The floating guide rail device for feeding steel rails according to claim 1, characterized in that: The cross-shaped connector (4) consists of a pin shaft (401) and a pin shaft sleeve (402); the pin shaft (401) is fitted with the pin shaft sleeve (402), and the pin shaft sleeve (402) and the pin shaft (401) form a cross-shaped intersecting structure; the bottom of the pin shaft sleeve (402) is connected to the top of the piston rod of the hydraulic cylinder (5) by a thread (4021); the two ends of the pin shaft (401) are supported and connected to the frame of the roller bracket (1).

4. The floating guide rail device for feeding steel rails according to claim 3, characterized in that: The pin shaft (401) supports and connects the front and rear ear plates (103) of the roller bracket (1) at both ends, and the pin shaft (401) is coaxially connected to the ear plate connection holes of the front and rear ear plates (103).

5. The floating guide rail device for feeding steel rails according to claim 1, characterized in that: The rollers (3) are horizontally and tightly and orderly fixed above the roller bracket (1) by means of pins (2), forming a horizontal and stable rolling support surface.

6. The floating guide rail device for feeding steel rails according to claim 1, characterized in that: Both the upper limit device (6) and the lower limit device (7) are photoelectric sensors. The upper limit device (6) is used to control the floating guide rail to stop lifting, and the lower limit device (7) is used to control the floating guide rail to return to the initial zero position.

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