Winding device

By designing a highly adaptable winding device, the problems of guiding and removing cables of different diameters were solved, and uniform winding and safe loading and unloading of cables were achieved.

CN223792667UActive Publication Date: 2026-01-13YIXING HAOCHUANG METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202520545984.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-01-13
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Existing winding equipment cannot adapt to the guiding adjustment of cables of different diameters, and there is a risk in removing it after winding is completed.

Method used

A winding device was designed, comprising an L-shaped frame, a disc, a motor, a splined shaft, a winding reel, guide rollers, and a cable guiding mechanism. The splined shaft is driven by the motor to move, and with the help of V-shaped plates and ball bearings, it can adapt to different cables and guide them accordingly. The winding reel is loaded and unloaded with the help of locking caps and support shafts.

Benefits of technology

It enables uniform winding of cables of different diameters, reduces the need for manual operation, and improves safety and equipment applicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding device which comprises an L-shaped rack, a circular groove is formed in the outer wall of the L-shaped rack, a disc is rotationally connected to the inner wall of the circular groove, an equipment frame is fixedly connected to the outer wall of the disc, and a first motor is fixedly connected to the interior of the equipment frame. And the outer wall of an output shaft of the first motor penetrates through the outer wall of the disc and is fixedly connected with a spline shaft, the outer wall of the spline shaft is slidably sleeved with a winding disc, and the top of the L-shaped rack is fixedly connected with a vertical plate. Through the arrangement of the disc, the first motor, the spline shaft, the winding disc, the guide roller, the vertical plate, the round rod, the side plate, the supporting shaft, the U-shaped frame and the second motor, the spline shaft can be moved to the lower portion so that the winding disc can be conveniently assembled and disassembled, and the side plate and the supporting shaft play a role in assisting rotation; and by arranging a fixing plate, a threaded rod, a V-shaped plate and a ball, the thickness of different cables can be guided, and the cables can be conveniently wound.
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Description

Technical Field

[0001] This utility model relates to the field of cable production equipment technology, and in particular to a winding device. Background Technology

[0002] Cable production refers to the process of combining metallic conductors, insulation, and sheathing materials to manufacture cables. During production, cables need to be evenly wound onto spools to ensure their quality and performance. Using winding equipment reduces the need for manual operation, lowers the risk of cable damage due to improper handling, and allows for even winding of the cable in conjunction with cable guides.

[0003] In existing technologies, cable winding equipment needs to guide the cable during winding to prevent it from dragging on the ground. Currently, two concave rollers are used for guidance, but these rollers cannot be adjusted to accommodate cables of different diameters. Furthermore, after winding, the winding equipment needs to be removed using existing forklifts or lifting equipment. Since the winding reel is in a high position during winding, there is a certain risk during subsequent removal. Therefore, we propose a winding device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a winding device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A winding device includes an L-shaped frame. A circular groove is formed on the outer wall of the L-shaped frame. A disc is rotatably connected to the inner wall of the groove. A device frame is fixedly connected to the outer wall of the disc. A first motor is fixedly connected inside the device frame. The outer wall of the output shaft of the first motor passes through the outer wall of the disc and is fixedly connected to a splined shaft. A winding reel is slidably fitted onto the outer wall of the splined shaft. A vertical plate is fixedly connected to the top of the L-shaped frame. Two round rods are fixedly connected to the outer wall of the vertical plate. A side plate is slidably fitted onto the outer wall of the two round rods. A bearing is fixedly connected to the outer wall of the side plate. A support shaft is fixedly connected to the inner ring of the bearing. A U-shaped frame is fixedly connected to the outer wall of the L-shaped frame. A second motor is fixedly connected to the top of the U-shaped frame. One end of the output shaft of the second motor is fixedly connected to the outer wall of the disc. A cable guide mechanism is provided on the outer wall of the L-shaped frame.

[0007] Preferably, the cable guiding mechanism includes two threaded rods, and two fixed plates are rotatably connected to the outer wall of the L-shaped frame. The outer walls of the two fixed plates are provided with threaded holes, and the inner walls of the two threaded holes are respectively threaded to the outer walls of the two threaded rods. One end of each of the two threaded rods is rotatably connected to a V-shaped plate, and multiple balls are uniformly embedded in the outer walls of the two V-shaped plates. The cable guiding mechanism assists in the winding of the cable.

[0008] Preferably, the outer wall of the disc is rotatably connected to a guide roller, and the outer wall of the L-shaped frame is rotatably connected to a support roller. The guide roller is used to avoid excessive winding turns.

[0009] Preferably, the outer walls of both round rods are threaded with locking caps, which limit the side plates to one side of the winding reel.

[0010] Preferably, the outer wall of the winding reel is provided with a spline groove, and the inner wall of the spline groove is slidably connected to the outer wall of the spline shaft and the support shaft, and the spline shaft and the support shaft support the winding reel.

[0011] Preferably, the outer walls of both V-shaped plates are in contact with the outer wall of the L-shaped frame.

[0012] Compared with the prior art, the advantages of this utility model are:

[0013] This solution, by setting up a disc, a first motor, a splined shaft, a take-up reel, a guide roller, a vertical plate, a round rod, a side plate, a support shaft, a U-shaped frame, and a second motor, allows the splined shaft to be moved downwards to facilitate loading and unloading of the take-up reel. The side plate and support shaft also play an auxiliary role in rotation.

[0014] By setting up a fixed plate, threaded rod, V-shaped plate and ball bearings, different cable thicknesses can be guided, making it convenient to wind up the cable. Attached Figure Description

[0015] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a cross-sectional structural diagram of a winding device proposed in this utility model;

[0017] Figure 2 This is a side view of the winding device proposed in this utility model;

[0018] Figure 3 A winding device proposed in this utility model Figure 1A magnified structural diagram of part A in the diagram;

[0019] Figure 4 This is a partial three-dimensional structural diagram of a winding device proposed in this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the fixing plate, threaded rod, and V-shaped plate of the winding device proposed in this utility model.

[0021] In the diagram: 1. L-shaped frame; 2. Disc; 3. First motor; 4. Splined shaft; 5. Rewinding reel; 6. Guide roller; 7. Vertical plate; 8. Round rod; 9. Side plate; 10. Support shaft; 11. U-shaped frame; 12. Second motor; 13. Support roller; 14. Fixing plate; 15. Threaded rod; 16. V-shaped plate; 17. Ball bearing. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] Depend on Figures 1-5 As shown, a winding device is disclosed, including an L-shaped frame 1. A circular groove is formed on the outer wall of the L-shaped frame 1. A disc 2 is rotatably connected to the inner wall of the circular groove. An equipment frame is fixedly connected to the outer wall of the disc 2. A first motor 3 is fixedly connected inside the equipment frame. The equipment frame protects the first motor 3. The outer wall of the output shaft of the first motor 3 passes through the outer wall of the disc 2 and is fixedly connected to a splined shaft 4. A winding disc 5 is slidably sleeved on the outer wall of the splined shaft 4. An existing cable guide is installed on the L-shaped frame 1 to wind up the auxiliary cable.

[0024] The outer wall of the disc 2 is rotatably connected to a guide roller 6 via an existing roller bearing. The outer wall of the L-shaped frame 1 is rotatably connected to a support roller 13 via an existing roller bearing. The support roller 13, together with two V-shaped plates 16, guides the cable. The top of the L-shaped frame 1 is fixedly connected to a vertical plate 7. The outer wall of the vertical plate 7 is fixedly connected to two round rods 8. The outer walls of the two round rods 8 are threaded with locking caps, which limit the side plate 9. The outer walls of the two round rods 8 are slidably fitted with the same side plate 9. The outer wall of the side plate 9 is fixedly connected to a bearing. The inner ring of the bearing is fixedly connected to a support shaft 10. The outer wall of the take-up reel 5 is provided with a spline groove. The inner wall of the spline groove is slidably connected to the outer wall of the spline shaft 4 and the support shaft 10. After the spline shaft 4 rotates, it drives the take-up reel 5 to rotate synchronously through the keyway in the spline groove.

[0025] A U-shaped frame 11 is fixedly connected to the outer wall of the L-shaped frame 1. A second motor 12 is fixedly connected to the top of the U-shaped frame 11. One end of the output shaft of the second motor 12 is fixedly connected to the outer wall of the disc 2.

[0026] The outer wall of the L-shaped frame 1 is provided with a cable guiding mechanism, which includes two threaded rods 15. Two fixed plates 14 are rotatably connected to the outer wall of the L-shaped frame 1. The outer walls of the two fixed plates 14 are provided with threaded holes. The inner walls of the two threaded holes are respectively threaded to the outer walls of the two threaded rods 15. One end of each of the two threaded rods 15 is rotatably connected to a V-shaped plate 16 through existing roller bearings. The outer walls of the two V-shaped plates 16 are in contact with the outer wall of the L-shaped frame 1. After the threaded rods 15 rotate, they drive the V-shaped plates 16 to move up and down along the outer wall of the L-shaped frame 1 to prevent them from rotating. Multiple balls 17 are evenly embedded in the outer walls of the two V-shaped plates 16.

[0027] Working principle: In use, rotate the two locking caps to disengage them from the two round rods 8, then slide the side plate 9 off the two round rods 8. The second motor 12 rotates, driving the disc 2 to rotate 90 degrees, so that the spline shaft 4 is at the bottom. The take-up reel 5 is then hoisted or forklifted to the front end of the spline shaft 4, and slides into the spline shaft 4 through its own spline groove to complete the connection. The side plate 9 is then fixed back to the front end of the spline shaft 4, so that the support shaft 10 is located in the spline groove. After the take-up reel 5 rotates, it begins to move. The cable is rotated to assist in the rotation. One end of the cable to be wound is passed between the two V-shaped plates 16 and positioned above the support roller 13. The cable end is then tied to the winding reel 5 for positioning. Depending on the thickness of the cable, the two threaded rods 15 are rotated to move the two V-shaped plates 16 relative to each other. The V-shaped structure of the V-shaped plates 16 limits the cable position, and the ball bearings 17 assist the cable in sliding. The first motor 3 drives the spline shaft 4 and the winding reel 5 to rotate, thus winding the cable.

[0028] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. Furthermore, the structure and principle of the components known to those skilled in the art can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0029] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A winding device, comprising an L-shaped frame (1), characterized in that, The outer wall of the L-shaped frame (1) is provided with a circular groove, and a disc (2) is rotatably connected to the inner wall of the groove. An equipment frame is fixedly connected to the outer wall of the disc (2), and a first motor (3) is fixedly connected inside the equipment frame. The outer wall of the output shaft of the first motor (3) passes through the outer wall of the disc (2) and is fixedly connected to a splined shaft (4). A winding reel (5) is slidably sleeved on the outer wall of the splined shaft (4). A vertical plate (7) is fixedly connected to the top of the L-shaped frame (1), and the outer wall of the vertical plate (7) is fixedly connected to... There are two round rods (8), and the outer walls of the two round rods (8) are slidably fitted with the same side plate (9). The outer wall of the side plate (9) is fixedly connected with a bearing, and the inner ring of the bearing is fixedly connected with a support shaft (10). The outer wall of the L-shaped frame (1) is fixedly connected with a U-shaped frame (11), and the top of the U-shaped frame (11) is fixedly connected with a second motor (12). One end of the output shaft of the second motor (12) is fixedly connected to the outer wall of the disc (2). The outer wall of the L-shaped frame (1) is provided with a cable guide mechanism.

2. The winding device according to claim 1, characterized in that, The cable guiding mechanism includes two threaded rods (15). The outer wall of the L-shaped frame (1) is rotatably connected to two fixed plates (14). The outer walls of the two fixed plates (14) are provided with threaded holes. The inner walls of the two threaded holes are respectively threaded to the outer walls of the two threaded rods (15). One end of each of the two threaded rods (15) is rotatably connected to a V-shaped plate (16). The outer walls of the two V-shaped plates (16) are uniformly inlaid with multiple balls (17).

3. A winding device according to claim 1, characterized in that, The outer wall of the disc (2) is rotatably connected to a guide roller (6), and the outer wall of the L-shaped frame (1) is rotatably connected to a support roller (13).

4. A winding device according to claim 1, characterized in that, Both round rods (8) have locking caps threaded onto their outer walls.

5. A winding device according to claim 1, characterized in that, The outer wall of the winding reel (5) is provided with a spline groove, and the inner wall of the spline groove is slidably connected to the outer wall of the spline shaft (4) and the support shaft (10).

6. A winding device according to claim 2, characterized in that, The outer walls of both V-shaped plates (16) are in contact with the outer wall of the L-shaped frame (1).