Leveling device for antibacterial composite fabric processing

By introducing a pressure-fixing mechanism into the antibacterial fabric leveling device, and using a motor-driven worm gear and turbine system to automatically fix and unlock the fabric, the problem of low fabric replacement efficiency is solved, and efficient fabric leveling and replacement is achieved.

CN223793369UActive Publication Date: 2026-01-13JIANGSU DELIHENG COTTON
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Patent Information

Application Number
CN202423026822.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2026-01-13
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing antibacterial fabric leveling devices are inefficient when changing fabrics, requiring manual operation and affecting production efficiency.

Method used

A leveling device including a pressing mechanism was designed. The pull rope is automatically adjusted by a motor-driven worm gear and turbine system to achieve automatic fixing and unlocking of the fabric, simplifying the fabric replacement process.

Benefits of technology

It improved fabric change efficiency, shortened downtime, reduced staff workload, and increased leveling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a leveling device for antibacterial composite fabric processing, which belongs to the technical field of antibacterial composite fabric processing and comprises a processing platform, two vertical rods are fixed at the top end of the processing platform, a top plate is fixed at the top ends of the two vertical rods, and a flattening mechanism is fixed at the lower end of the top plate. A positioning plate is fixed to the top end of the machining platform, and a pressing and fixing mechanism is arranged at the top end of the positioning plate. The pressing and fixing mechanism comprises sliding blocks sliding on the surfaces of the two vertical rods, moving plates are arranged on the outer surfaces of the sliding blocks, and pressing and fixing blocks are fixed to the opposite ends of the left moving plate and the right moving plate. According to the leveling device for processing the antibacterial composite fabric, the antibacterial fabric can be conveniently fixed, a worker does not need to drive a pressing and fixing block to move upwards, the pressing and fixing block can not fix the antibacterial fabric any more, the replacement efficiency of the leveled fabric can be effectively improved, the leveling efficiency of the antibacterial fabric can be improved, the downtime is shortened, and the production cost is reduced. And meanwhile, the workload of workers can be reduced.
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Description

Technical Field

[0001] This utility model relates to the field of antibacterial composite fabric processing technology, specifically a leveling device for processing antibacterial composite fabrics. Background Technology

[0002] In daily life, people inevitably come into contact with various fungi, bacteria and other microorganisms, and various textiles are often their ideal habitat. These microorganisms multiply rapidly under suitable external conditions, which can not only cause fiber products to discolor, become moldy, become brittle and degrade, but also cause abnormal stimulation to human skin, induce various skin diseases and affect people's health. Therefore, antibacterial fabrics have been widely used.

[0003] Currently, wrinkles often appear on the surface of antibacterial fabrics during production. A Chinese patent (publication number: CN219861973 U) discloses an antibacterial fabric leveling device that can fix and position the leveled antibacterial fabric. However, in the aforementioned document, when the telescopic rod moves upward through the lifting plate and two vertical guide rods, the spring can push the pressure plate downward through the tension between it and the convex ring, thus fixing the fabric. After the fabric is leveled, the pressure plate needs to be moved upward by the operator to ensure that the spring does not push it downward before the fabric on the positioning plate can be replaced. This results in a slow leveling process for antibacterial fabrics. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a leveling device for processing antibacterial composite fabrics, which has advantages such as easy fixation and solves the problem of inconvenient fixation.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a leveling device for processing antibacterial composite fabrics, comprising a processing platform, two vertical rods fixed to the top of the processing platform, a top plate fixed to the top of the two vertical rods, a flattening mechanism fixed to the lower end of the top plate, a positioning plate fixed to the top of the processing platform, and a pressing mechanism provided at the top of the positioning plate.

[0006] The clamping mechanism includes a slider that slides on the surfaces of two vertical rods. The outer surface of the slider is provided with a moving plate. A clamping block is fixed at one end of each of the two moving plates. The clamping mechanism also includes a protrusion that slides inside the two vertical rods. A T-shaped rod passes through the inside of the protrusion. A pull rope is fixed at the lower end of the protrusion. The clamping mechanism also includes a winding structure located at the ends of the two pull ropes away from the protrusions.

[0007] Furthermore, each of the two moving plates has a slot on one of its opposite sides for the slider to be located inside it.

[0008] Furthermore, the top of the slider is provided with a sliding hole for the vertical rod to pass through and slide inside it, and the opposite walls of the two vertical rods are provided with elongated holes for the protrusions to pass through and slide inside them.

[0009] Furthermore, the top of the protrusion has a through hole for the T-shaped rod to pass through and slide inside it.

[0010] Furthermore, both vertical rods are rectangular with hollow interiors and missing lower ends, and the top of the processing platform has two connecting holes, with the vertical rods corresponding to the connecting holes.

[0011] Furthermore, the bottom ends of both T-shaped rods are fixed to the bottom wall of the inner cavity of the processing platform, and the pull rope is slidably connected to the inside of the connecting hole.

[0012] Furthermore, the winding structure includes a rotating roller fixed to the other end of the two pull ropes, a spring sleeved on the outer surface of the two T-shaped rods, a worm gear fixed to the outer surface of the rotating roller, and a motor fixed to the rear wall of the inner cavity of the processing platform, with a worm gear fixed to the output end of the motor.

[0013] Furthermore, both ends of the inner cavity of the processing platform are rotatably connected to guide rollers via bearings, and the guide rollers abut against the inner side of the pull rope.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] This leveling device for processing antibacterial composite fabrics is equipped with a pressing mechanism, which facilitates the fixing of the antibacterial fabrics. It also eliminates the need for workers to move the pressing blocks upwards, thus freeing the antibacterial fabrics from being fixed. This effectively improves the efficiency of changing the leveling material and the leveling efficiency of the antibacterial fabrics, while also reducing downtime and the workload of workers. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the slider and the moving plate of this utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the vertical plate and processing platform of this utility model;

[0019] Figure 4 This is a schematic diagram of the turbine and roller structure of this utility model.

[0020] In the diagram: 1. Processing platform, 2. Vertical rod, 3. Top plate, 4. Linear module, 5. Electric push rod, 6. Bracket, 7. Leveling roller, 8. Positioning plate, 81. Pressing block, 82. Moving plate, 83. Slider, 84. Protrusion, 85. T-shaped rod, 86. Pull rope, 87. Spring, 88. Rotary roller, 89. Turbine, 810. Worm gear, 811. Motor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 4 The antibacterial composite fabric processing leveling device in this embodiment includes a processing platform 1, two vertical rods 2 fixed at the top of the processing platform 1, a top plate 3 fixed at the top of the two vertical rods 2, a flattening mechanism fixed at the lower end of the top plate 3, a positioning plate 8 fixed at the top of the processing platform 1, and a pressing mechanism provided at the top of the positioning plate 8.

[0023] In addition, the flattening process includes a linear module 4 fixed to the lower end of the top plate 3. Two electric push rods 5 are fixed to the output end of the linear module 4. A bracket 6 is fixed to the output end of the two electric push rods 5. Two leveling rollers 7 are rotatably connected to the front and rear walls of the inner side of the bracket 6 through bearings.

[0024] Please see Figures 1 to 4 In this embodiment, the clamping mechanism includes a slider 83 that slides on the surfaces of the two vertical rods 2. The outer surface of the slider 83 is provided with a moving plate 82. A clamping block 81 is fixed at one end of each of the two moving plates 82. The clamping mechanism also includes a protrusion 84 that slides inside the two vertical rods 2. A T-shaped rod 85 passes through the inside of the protrusion 84. A pull rope 86 is fixed at the lower end of the protrusion 84. The clamping mechanism also includes a winding structure located at the end of the two pull ropes 86 away from the protrusion 84.

[0025] The two sliding plates 82 each have a slot on one side facing away from each other, which allows the slider 83 to be located inside. This allows the sliding plates 82 to slide on the surface of the slider 83. The top of the sliding plate 82 has a threaded hole with a bolt threaded inside. The bolt is threaded into the threaded hole and can pass through the interior of the sliding plate 82 and abut against the top of the slider 83, so that the position of the pressure block 81 can be adjusted according to the width of the antibacterial fabric.

[0026] Meanwhile, the top of the slider 83 is provided with a sliding hole for the vertical rod 2 to pass through and slide inside it, so that the slider 83 can slide on the surface of the vertical rod 2. Each of the two vertical rods 2 has an elongated hole on its opposite side for the protrusion 84 to pass through and slide inside it, so that the protrusion 84 can pass through the interior of the vertical rod 2 and move into the sliding hole of the slider 83. The opposite ends of the two protrusions 84 are respectively fixed to the opposite side of the inner side of the sliding hole of the two sliders 83, so that the protrusion 84 can drive the slider 83 to slide on the surface of the vertical rod 2.

[0027] Furthermore, the top of the protrusion 84 has a through hole for the T-shaped rod 85 to pass through and slide inside, allowing it to slide on the surface of the T-shaped rod 85.

[0028] In addition, both vertical rods 2 are rectangular with hollow interiors and missing lower ends. The top of the processing platform 1 has two connecting holes, and the vertical rods 2 correspond to the connecting holes, so that the two vertical rods 2 are connected to the processing platform 1.

[0029] Furthermore, the bottom ends of both T-shaped rods 85 are fixed to the bottom wall of the inner cavity of the processing platform 1, and the pull rope 86 is slidably connected to the inside of the connecting hole, so that both the pull rope 86 and the T-shaped rods 85 can extend into the vertical rod 2 through the connecting hole.

[0030] Please see Figures 3 to 4 The winding structure in this embodiment includes a rotating roller 88 fixed to the other end of two pull ropes 86, which is rotatably connected to the front and rear walls of the inner cavity of the processing platform 1 through bearings. The winding structure also includes a spring 87 sleeved on the outer surface of two T-shaped rods 85. A turbine 89 is fixed on the outer surface of the rotating roller 88. The winding structure also includes a motor 811 fixed to the rear wall of the inner cavity of the processing platform 1. A worm gear 810 is fixed to the output end of the motor 811. The front end of the worm gear 810 is rotatably connected to the front wall of the inner cavity of the processing platform 1 through bearings.

[0031] Secondly, both ends of the inner cavity of the processing platform 1 are rotatably connected to guide rollers via bearings. The guide rollers abut against the inner side of the pull rope 86 so as to guide the pull rope 86.

[0032] As can be seen from the present description, the linear module 4, the electric actuator 5, and the electronic components mentioned herein are all commonly known in the prior art, and the control method is control by a control terminal, which is a conventional known device such as a computer for control. Furthermore, the connection method of the aforementioned components is also publicly disclosed, and the publicly disclosed power connection technology and power supply are also common knowledge in the field, and can be implemented by those skilled in the art through simple programming. Therefore, this application will not elaborate further in detail.

[0033] The working principle of the above embodiments is as follows:

[0034] In use, the output end of the motor 811 drives the worm 810 to rotate, and the worm 810 meshes with the two turbines 89. When the two turbines 89 drive the two rollers 88 to rotate in opposite directions, the two rollers 88 wind up the two pull ropes 86. The pull ropes 86 pull the protrusion 84 to move downward. While the protrusion 84 is pressing the spring 87, the slider 83 can drive the moving plate 82 to move. The moving plate 82 can then drive the pressing block 81 to move downward, so that it fixes the fabric on the positioning plate 8.

[0035] When the two rotating rollers 88 unwind the two pull ropes 86, the spring 87 pushes the protrusion 84 to move upward. The protrusion 84 can drive the pressure block 81 to move upward through the slider 83 and the moving plate 82, so as to fix antibacterial fabrics of different thicknesses. The antibacterial fabric unwinding mechanism can rewind the fabric without the need for the operator to move the pressure block upward. This can effectively improve the efficiency of changing flatbed fabrics, improve the flattening efficiency of antibacterial fabrics, shorten downtime, and reduce the workload of the operators.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A leveling device for processing antibacterial composite fabrics, comprising a processing platform (1), characterized in that: The processing platform (1) has two vertical rods (2) fixed at its top, and a top plate (3) fixed at the top of the two vertical rods (2). A flattening mechanism is fixed at the lower end of the top plate (3). A positioning plate (8) is fixed at the top of the processing platform (1), and a pressing mechanism is provided at the top of the positioning plate (8). The pressing mechanism includes a slider (83) that slides on the surface of the two vertical rods (2). The outer surface of the slider (83) is provided with a moving plate (82). A pressing block (81) is fixed at the opposite end of the two moving plates (82). The pressing mechanism also includes a protrusion (84) that slides inside the two vertical rods (2). A T-shaped rod (85) passes through the inside of the protrusion (84). A pull rope (86) is fixed at the lower end of the protrusion (84). The pressing mechanism also includes a winding structure located at the end of the two pull ropes (86) away from the protrusion (84).

2. The leveling device for processing antibacterial composite fabrics according to claim 1, characterized in that: The two moving plates (82) each have a slot on one of their opposite sides for the sliding block (83) to be located inside it.

3. The leveling device for processing antibacterial composite fabrics according to claim 1, characterized in that: The top of the slider (83) is provided with a sliding hole for the vertical rod (2) to pass through and slide inside it, and the opposite side of the two vertical rods (2) is provided with a long strip hole for the protrusion (84) to pass through and slide inside it.

4. The leveling device for processing antibacterial composite fabrics according to claim 1, characterized in that: The top of the protrusion (84) has a through hole for the T-shaped rod (85) to pass through and slide inside it.

5. The leveling device for processing antibacterial composite fabrics according to claim 1, characterized in that: Both vertical rods (2) are rectangular with hollow interiors and missing lower ends. The top of the processing platform (1) has two connecting holes, and the vertical rods (2) correspond to the connecting holes.

6. The leveling device for processing antibacterial composite fabrics according to claim 5, characterized in that: The bottom ends of the two T-shaped rods (85) are fixed to the bottom wall of the inner cavity of the processing platform (1), and the pull rope (86) is slidably connected to the inside of the connecting hole.

7. The leveling device for processing antibacterial composite fabrics according to claim 1, characterized in that: The winding structure includes a rotating roller (88) fixed to the other end of two pull ropes (86), and the winding structure also includes a spring (87) sleeved on the outer surface of two T-shaped rods (85). A turbine (89) is fixed to the outer surface of the rotating roller (88). The winding structure also includes a motor (811) fixed to the rear wall of the inner cavity of the processing platform (1). A worm gear (810) is fixed to the output end of the motor (811).

8. The leveling device for processing antibacterial composite fabrics according to claim 1, characterized in that: The left and right ends of the inner cavity of the processing platform (1) are rotatably connected to guide rollers through bearings, and the guide rollers abut against the inner side of the pull rope (86).

Citation Information

Patent Citations

  • Antibacterial fabric leveling device

    CN219861973U