Welding-free movable embedded part for aluminum plate curtain wall

Abstract

The utility model discloses a welding-free movable embedded part for an aluminum plate curtain wall, which comprises a mounting base and a mounting bracket, the mounting bracket is mounted at the top of the mounting base, the mounting bracket and the mounting base are fixed through a fixing bolt, and the design of the embedded part adopts structural optimization of an inverted T-shaped movable groove, a reinforcing rib, an L-shaped mounting bracket and the like. According to the aluminum plate curtain wall embedded part, the stability and the shock resistance of an aluminum plate curtain wall are remarkably enhanced, stable connection between installation parts is guaranteed through cooperation of all the parts, and meanwhile the mode that the fixing bolts and the hexagonal bolts are matched with each other replaces a traditional welding technology. By means of the design, high-temperature operation, material deformation and safety risks generated in the welding process are effectively avoided, the construction process is simpler and safer, secondly, the embedded part is allowed to be embedded in the early stage of construction, other parts can be rapidly connected to the embedded part in a butt joint mode, the installation process is simplified, and a large amount of time is saved.

Description

Technical Field

[0001] This utility model relates to the field of embedded parts, specifically a weld-free movable embedded part for aluminum panel curtain walls. Background Technology

[0002] Aluminum panel curtain walls, as an important exterior facade material for modern buildings, are widely used due to their lightweight, aesthetic appeal, and corrosion resistance. However, the installation of aluminum panel curtain walls places high demands on embedded parts. Traditional installation methods typically employ welding, which not only increases construction complexity but may also lead to welding deformation, construction safety hazards, and risks associated with high-temperature operations. Furthermore, welding increases the construction period, resulting in a waste of time and costs.

[0003] With advancements in construction technology, weld-free embedded parts have gained increasing attention. By using bolts for fixing, not only are the problems associated with traditional welding processes avoided, but installation efficiency is also significantly improved, reducing construction time and labor costs. The weld-free design makes installation simpler and safer, and also reduces environmental pollution. However, existing weld-free embedded parts still have shortcomings in structural stability and installation accuracy, such as insufficiently firm connections and a tendency to loosen.

[0004] A search revealed a Chinese patent document that discloses a profile structure for installing aluminum curtain wall panels [Application No.: 201820594062.3, Publication No.: CN208105622U]. This structure includes a snap-on aluminum component and a keel connecting the aluminum curtain wall panel and the snap-on aluminum component. The keel has a first connecting part that overlaps with the aluminum curtain wall panel, a second connecting part that overlaps with the snap-on aluminum component, and a main rod connecting the first and second connecting parts. Although this structure can achieve the purpose of installing aluminum curtain wall panels, it is complex. The snap-on design increases maintenance costs and poses safety hazards. Furthermore, it places higher demands on operators during installation. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide a weld-free movable embedded part for aluminum panel curtain walls.

[0006] A weld-free movable embedded part for aluminum panel curtain walls, characterized in that: the weld-free movable embedded part for aluminum panel curtain walls includes a mounting base and a mounting bracket;

[0007] The mounting bracket is installed on top of the mounting base, and the mounting bracket and the mounting base are fixed together by fixing bolts;

[0008] The mounting base is approximately T-shaped.

[0009] Preferably, the top of the mounting base has an inverted T-shaped movable groove, and a round hole is provided in the center of the movable groove.

[0010] With the above technical solution, the inverted T-shaped movable groove set on the top of the mounting base is located inside the vertical protrusion of the T-shaped structure of the base. The inverted T-shaped movable groove is composed of an upper narrow groove section and a lower wide groove section. The width of the upper narrow groove section is precisely matched with the size of the square column, which not only restricts the rotation of the bolt but also maintains the axial degree of freedom. The lower wide groove section matches the diameter of the bolt head, allowing the bolt head to slide in the groove. The circular hole opened in the center matches the diameter of the bolt head, allowing the bolt head to enter the groove through this point.

[0011] Preferably, the bottom of the mounting base is provided with several ribs, and the bottom of the ribs is provided with reinforcing ribs.

[0012] The above technical solution incorporates several ribs at the bottom of the mounting base, with additional reinforcing ribs added to the bottom of each rib. The core function of this design is to enhance the stability and load-bearing capacity of the base through these reinforcing ribs. The ribs effectively distribute external pressure on the base, while the reinforcing ribs further increase the structural strength, making the base more stable under greater pressure or impact. Compared to ordinary ribs, the reinforcing ribs provide more support, preventing deformation or damage during long-term use, thereby significantly improving the overall durability and reliability of the embedded parts.

[0013] Preferably, the fixing bolt includes a bolt, a nut, and a washer. The bolt includes a bolt head, a square column, and a threaded column. The bottom of the bolt head is provided with a square column, and the bottom of the square column is provided with a threaded column. The size of the bolt head is adapted to the size of the round hole, and the size of the square column is adapted to the size of the slot opened on the top of the mounting base.

[0014] Through the above technical solution, the design of the fixing bolt ensures the stability and ease of installation. The bolt head enters the groove of the mounting base through the round hole and can move freely in the groove to adjust the position and ensure a proper installation position. The square column design allows it to slide in the groove without rotating, thus avoiding the problem of loosening caused by bolt rotation during use. The size of the bolt head is perfectly matched with the size of the round hole of the base, ensuring accurate connection, while the size of the square column is adapted to the groove of the mounting base, allowing the column to slide smoothly in the groove without rotating.

[0015] Preferably, the mounting bracket is L-shaped.

[0016] Through the aforementioned technical solution, this structure exhibits significant stability and support. The L-shaped bracket effectively distributes the load, ensuring the aluminum panel curtain wall maintains good stability during installation. The L-shaped structure provides additional support points, enabling the mounting bracket to withstand greater pressure and resist the influence of external forces. Compared to traditional bracket designs, the L-shaped bracket has better bending and torsional resistance, thereby enhancing the reliability of the entire installation system.

[0017] Preferably, the mounting bracket has a hole at the bottom, and a hexagonal bolt is installed in the hole.

[0018] Through the above technical solution, this design allows the mounting bracket to be fixed to the mounting base as a whole by penetrating the mounting bracket with hexagonal bolts after the position is determined, achieving a more stable connection. The design of hexagonal bolts not only enhances the tensile strength of the connection part, but also effectively prevents the bolts from loosening due to vibration or external force.

[0019] Preferably, the mounting bracket has a mounting groove at the bottom and several mounting holes at the top.

[0020] Through the above technical solution, this design ensures that the bracket can be accurately positioned and securely connected during installation. The mounting slot allows for more flexible adjustment of the bracket's position during installation, ensuring a tighter and more stable fit with the base. The mounting holes at the top provide multiple fixing points, making the installation process more stable and effectively dispersing external forces, thus enhancing the overall structural stability.

[0021] Preferably, the embedded parts can be pre-embedded.

[0022] Through the above technical solution, embedded parts can be pre-installed, making the installation process of aluminum panel curtain walls more efficient and convenient. The embedded parts can be pre-embedded in the wall during the early stages of construction, providing better support and positioning for subsequent installation work. Since the embedded parts are installed in the early stages, subsequent installation only requires connecting other components to the embedded parts and fixing them with bolts or other connection methods, thus greatly reducing the time and complexity of on-site construction.

[0023] Compared with the prior art, the present invention has the following advantages:

[0024] 1. The design of the weld-free movable embedded parts for this aluminum panel curtain wall adopts structural optimizations such as inverted T-shaped movable grooves, reinforcing ribs, and L-shaped mounting brackets, which significantly enhances the stability and seismic resistance of the aluminum panel curtain wall. Through the cooperation between various components, a stable connection between the installation components is ensured, effectively avoiding the possibility of loosening or deformation under external forces, thereby ensuring the safety and reliability of the aluminum panel curtain wall in long-term use.

[0025] 2. The aluminum panel curtain wall uses a weld-free movable embedded part design, which replaces the traditional welding process by using a combination of fixing bolts and hexagonal bolts. This design effectively avoids the high-temperature operation, material deformation, and safety risks generated during welding, making the construction process simpler and safer. In addition, the weld-free solution reduces construction time and labor costs, improves construction efficiency, and is a more environmentally friendly and convenient installation method.

[0026] 3. The aluminum panel curtain wall uses weld-free movable embedded parts, allowing for pre-installation of the parts in the early stages of construction, eliminating complex installation steps later. Other components can be quickly connected to the pre-embedded parts, simplifying the installation process and saving a significant amount of time. This design not only improves construction accuracy but also significantly shortens the construction cycle, reduces overall project costs, and increases work efficiency. Attached Figure Description

[0027] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0028] Figure 2 This is a three-dimensional schematic diagram of the mounting base of this utility model;

[0029] Figure 3 This is a three-dimensional schematic diagram of the mounting bracket and fixing bolts of this utility model;

[0030] Figure 4 This is a three-dimensional schematic diagram of the bolt of this utility model.

[0031] In the diagram: 1. Mounting base; 2. Mounting bracket; 3. Fixing bolt; 101. Movable groove; 102. Round hole; 103. Rib; 104. Reinforcing rib; 201. Hexagonal bolt; 202. Mounting groove; 203. Mounting hole; 301. Bolt; 302. Nut; 303. Washer; 401. Bolt head; 402. Square column; 403. Threaded column. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figures 1 to 4 This utility model provides a technical solution:

[0034] A weld-free movable embedded part for aluminum panel curtain walls, characterized in that: the weld-free movable embedded part for aluminum panel curtain walls includes a mounting base 1 and a mounting bracket 2;

[0035] The mounting bracket 2 is installed on the top of the mounting base 1, and the mounting bracket 2 and the mounting base 1 are fixed together by fixing bolts 3;

[0036] The mounting base 1 is approximately T-shaped.

[0037] Specifically, the top of the mounting base 1 has an inverted T-shaped movable groove 101, with a central circular hole 102. The inverted T-shaped movable groove 101 is located inside the vertical protrusion of the T-shaped structure of the base. The groove consists of a narrow upper section and a wide lower section. The width of the narrow upper section precisely matches the dimensions of the square column 402, restricting bolt rotation while maintaining axial freedom. The wide lower section matches the diameter of the bolt head 401, allowing the bolt head 401 to slide within the groove. The central circular hole 102 matches the diameter of the bolt head 401, allowing the bolt head 401 to enter the groove. By providing the movable groove 101 on the protruding part of the base, the overall structural strength is enhanced, and the entire installation process is simplified and efficient. Compared to traditional welding methods, this design allows for faster installation without the need for additional high-temperature operations.

[0038] Specifically, the bottom of the mounting base 1 is provided with six ribs 103, and each rib 103 has a reinforcing rib 104 at its bottom. The core function of this design is to enhance the stability and load-bearing capacity of the base through the reinforcing ribs 104. The ribs 103 effectively distribute the external pressure on the base, while the reinforcing ribs 104 further increase the structural strength, making the base more stable when subjected to greater pressure or external impact. Compared to ordinary ribs 103, the reinforcing ribs 104 provide more support, preventing deformation or damage during long-term use, thus greatly improving the overall durability and reliability of the embedded parts. This structural design enhances the adaptability of the base in various complex environments, including high-load or high-vibration locations, ensuring the stable and safe installation of the aluminum panel curtain wall. In summary, through the reasonable layout of the ribs 103 and reinforcing ribs 104, the mounting base 1 is not only more stable and reliable during construction but also maintains excellent performance during long-term use.

[0039] Specifically, the fixing bolt 3 includes a bolt 301, a nut 302, and a washer 303. The bolt 301 includes a bolt head 401, a square column 402, and a threaded column 403. The bottom of the bolt head 401 is provided with a square column 402, and the bottom of the square column 402 is provided with a threaded column 403. The size of the bolt head 401 is adapted to the size of the round hole 102, and the size of the square column 402 is adapted to the size of the groove opened on the top of the mounting base 1. The design of the fixing bolt 3 ensures the stability and ease of installation. The bolt head 401 enters the groove of the mounting base 1 through the round hole 102 and can move freely in the groove to adjust the position and ensure a proper installation position. The square column 402 is designed to slide in the groove without rotating, thus avoiding the loosening problem caused by the rotation of the bolt 301 during use. The size of the bolt head 401 is perfectly matched with the size of the round hole 102 of the base, ensuring accurate docking. The size of the square column 402 is adapted to the groove of the mounting base 1, allowing the column to slide smoothly in the groove but not rotate. This design not only improves the flexibility of installation, but also greatly enhances the stability of the embedded parts. Through the precise fit between the bolt head 401 and the groove, any factors that may lead to an unstable connection are avoided.

[0040] Specifically, mounting bracket 2 is L-shaped, a structure that offers significant stability and support. The L-shaped bracket effectively distributes the load, ensuring the aluminum panel curtain wall maintains good stability during installation. The L-shaped structure provides additional support points, allowing mounting bracket 2 to withstand greater pressure and resist external forces. Compared to traditional bracket designs, the L-shaped bracket has better bending and torsional resistance, thus enhancing the reliability of the entire installation system. This design not only improves the installation efficiency of the aluminum panel curtain wall but also enhances its long-term stability and safety. The rational layout of the L-shaped bracket allows for tighter connections, reducing errors during installation and making the entire system more precise and reliable.

[0041] Specifically, the mounting bracket 2 has a hole at its bottom, into which a hexagonal bolt 201 is installed. This design allows the mounting bracket 2, once positioned, to be fixed to the mounting base 1 as a single unit by the hexagonal bolt 201 penetrating the bracket, achieving a more stable connection. The hexagonal bolt 201 not only enhances the tensile strength of the connection but also effectively prevents the bolt from loosening due to vibration or external forces. Overall, this design enhances the support capacity of the bracket while reducing construction difficulty, improving installation efficiency, and ensuring reliable fixation of the aluminum panel curtain wall in various environments.

[0042] Specifically, the mounting bracket 2 has a mounting groove 202 at its bottom and two mounting holes 203 at its top. This design ensures precise positioning and a secure connection during installation. The mounting groove 202 allows for more flexible adjustment of the bracket's position during installation, ensuring a tighter and more stable fit with the base. The mounting holes 203 at the top provide multiple fixing points, making the installation process more stable and effectively dispersing external forces, thus enhancing the overall structural stability. The combination of the mounting groove 202 and mounting holes 203 not only improves the ease of installation but also significantly increases the structure's load-bearing capacity and seismic performance.

[0043] Specifically, the pre-embedded components can be installed in advance, making the installation process of aluminum panel curtain walls more efficient and convenient. These components can be embedded into the wall early in the construction phase, providing better support and positioning for subsequent installation work. Since the pre-embedded components are installed beforehand, subsequent installation only requires connecting other components to them and fixing them with bolts or other connection methods, thus greatly reducing on-site construction time and complexity. The advantage of this optimized solution is that it avoids additional welding or complex operations required during on-site installation, improving construction efficiency. At the same time, the pre-installation of the pre-embedded components also ensures the stability and precision of the entire aluminum panel curtain wall system, reducing the need for later adjustments or repairs due to construction errors.

[0044] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0046] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A weld-free movable embedded part for aluminum panel curtain walls, characterized in that: The aforementioned weld-free movable embedded part for aluminum panel curtain wall includes a mounting base (1) and a mounting bracket (2); The mounting bracket (2) is installed on the top of the mounting base (1), and the mounting bracket (2) and the mounting base (1) are fixed together by fixing bolts (3); The mounting base (1) is approximately T-shaped.

2. The weld-free movable embedded part for aluminum panel curtain walls according to claim 1, characterized in that: The mounting base (1) has an inverted T-shaped movable groove (101) on its top, and a circular hole (102) is provided in the center of the movable groove (101).

3. The weld-free movable embedded part for aluminum panel curtain walls according to claim 1, characterized in that: The mounting base (1) has several ribs (103) at its bottom, and the bottom of the ribs (103) has reinforcing ribs (104).

4. The weld-free movable embedded part for aluminum panel curtain walls according to claim 1, characterized in that: The fixing bolt (3) includes a bolt (301), a nut (302) and a washer (303). The bolt (301) includes a bolt head (401), a square column (402) and a threaded column (403). The bottom of the bolt head (401) is provided with a square column (402), and the bottom of the square column (402) is provided with a threaded column (403). The size of the bolt head (401) is adapted to the size of the round hole (102), and the size of the square column (402) is adapted to the size of the groove opened on the top of the mounting base (1).

5. The weld-free movable embedded part for aluminum panel curtain walls according to claim 1, characterized in that: The mounting bracket (2) is L-shaped.

6. The weld-free movable embedded part for aluminum panel curtain walls according to claim 1, characterized in that: The mounting bracket (2) has a hole at its bottom, and a hexagonal bolt (201) is installed in the hole.

7. The weld-free movable embedded part for aluminum panel curtain walls according to claim 1, characterized in that: The mounting bracket (2) has a mounting groove (202) at the bottom and a plurality of mounting holes (203) at the top.

8. A weld-free movable embedded part for aluminum panel curtain walls according to claim 1, characterized in that: The aforementioned embedded parts can be pre-embedded.

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