Condensate water drainage structure and heat pump equipment

By designing a condensate drainage structure for the tray and mounting components in the heat pump equipment, the problem of damage to the electronic control drive board caused by condensate accumulation is solved, achieving efficient condensate drainage and extending the service life of the electronic control drive board and the cold plate.

CN223795459UActive Publication Date: 2026-01-13QINGDAO HAIER NEW ENERGY ELECTRIC APPLIANCE +2
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Patent Information

Application Number
CN202520035563.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2026-01-13
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

Condensation accumulates between the electronic control drive board and the cold plate, causing damage to the electronic components on the electronic control drive board.

Method used

A condensate drainage structure is designed, including a tray and mounting components. The tray is provided with a recess and a drain hole. A drainage gap is formed between the cold plate and the inner wall of the recess. Condensate is discharged through the drain hole to prevent accumulation.

Benefits of technology

It effectively prevents condensate from accumulating between the electronic control drive board and the cold plate, thus extending the service life of both the electronic control drive board and the cold plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of heat exchange equipment, and particularly relates to a condensate water drainage structure and heat pump equipment, the condensate water drainage structure comprises a tray used for installing a part to be cooled, the tray is provided with a concave part, and a drainage hole is formed in the bottom wall of the concave part; the first mounting assembly is arranged on the tray, and the first mounting assembly is used for mounting a cold plate of the to-be-cooled part, so that a first drainage gap is formed between the cold plate and the inner wall of the sunken part; according to the condensate water drainage structure and the heat pump equipment provided by the embodiment of the invention, the situation that the to-be-cooled part is damaged due to the fact that condensate water is accumulated between the to-be-cooled part and the cold plate is prevented.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of heat exchange equipment, and particularly relates to a condensate water drainage structure and a heat pump equipment. BACKGROUND

[0002] A heat pump air conditioner is an indoor temperature adjusting device that uses electric energy to drive a compressor, realizes heat transfer through the circulation of refrigerant between an evaporator and a condenser, and adjusts indoor temperature.

[0003] A heat pump air conditioner in the related art comprises an outdoor unit and an electric control driving board arranged in the outdoor unit. The electric control driving board is responsible for controlling and driving various modules of the air conditioner to operate, for example, controlling the start, stop and operating speed of the compressor to adjust the efficiency of refrigeration or heating, etc. In order to cool the electric control driving board, a cold plate connected with the heat generating module of the electric control driving board is arranged in the outdoor unit. The cold plate indirectly cools the heat generating module of the electric control driving board by delivering refrigerant into the cold plate.

[0004] However, after the heat generating module of the electric control driving board is cooled by the cold plate, condensate water is generated on the heat generating module. If the condensate water accumulates between the electric control driving board and the cold plate, the electronic components on the electric control driving board may be damaged. INVENTION CONTENTS

[0005] Embodiments of the application provide a condensate water drainage structure and a heat pump equipment to solve the technical problem that, in the related art, condensate water accumulates between the electric control driving board and the cold plate, resulting in damage to the electronic components on the electric control driving board.

[0006] In a first aspect, the application provides a condensate water drainage structure, comprising:

[0007] a tray for mounting a heat dissipation component, wherein a recess is arranged on the tray, and a drainage hole is arranged on the bottom wall of the recess;

[0008] a first mounting assembly arranged on the tray, wherein the first mounting assembly is used for mounting a cold plate of the heat dissipation component, so that a first drainage gap is formed between the cold plate and the inner wall of the recess.

[0009] In some embodiments, the first mounting assembly comprises at least one pad arranged on the bottom wall of the recess.

[0010] In some embodiments, a second mounting assembly is further included, wherein the second mounting assembly is arranged in the tray and is used for mounting the heat dissipation component, so that a second drainage gap is formed between the heat dissipation component and the bottom wall of the tray.

[0011] In some embodiments, the second mounting assembly comprises at least one mounting column arranged in the tray.

[0012] In some embodiments, the bottom wall of the recess is tapered or inclined, and the drain hole is arranged at the lowest point of the bottom wall of the recess.

[0013] In some embodiments, further comprising a partition plate having a recess for accommodating the recess, and a connecting assembly for detachably connecting the partition plate to the tray.

[0014] In some embodiments, the connecting assembly comprises a flange arranged at the edge of the partition plate close to the tray, the flange abutting against the tray, and a connecting bolt for detachably connecting the flange to the tray.

[0015] In some embodiments, further comprising a positioning assembly arranged on the outer wall of the recess, the positioning assembly being used for positioning the position of the partition plate on the recess.

[0016] In some embodiments, the positioning assembly comprises two vertical ribs, both of which are arranged on the outer wall of the recess, and a positioning space between the two vertical ribs for the edge of the partition plate to move in.

[0017] In another aspect, the application also provides a heat pump device comprising an outdoor unit and the condensate water drainage structure arranged on the outdoor unit.

[0018] The application provides a condensate water drainage structure and a heat pump device. The condensate water drainage structure provided by the application comprises a recess. When a heat dissipation component is mounted on a tray, a cold plate is arranged on a first mounting assembly. Part of the condensate water on the heat dissipation component can flow into the recess, and the condensate water on the cold plate can flow along the cold plate into the recess. Thus, the condensate water entering the recess is drained along a drain hole, preventing the condensate water from accumulating between the heat dissipation component and the cold plate, thereby preventing the condensate water from damaging electronic components on the heat dissipation component. By arranging the first mounting assembly and the first drainage gap, the cold plate is arranged in the recess, preventing the cold plate from blocking the flow of condensate water into the recess, and preventing the condensate water accumulated on the bottom wall of the recess from damaging the cold plate, thereby improving the drainage efficiency of the condensate water and indirectly prolonging the service life of the cold plate. BRIEF DESCRIPTION OF DRAWINGS

[0019] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and serve to explain the principles of the application together with the description.

[0020] Figure 1 A structural schematic diagram of the condensate water drainage structure provided by the embodiment of the present application is shown in FIG. 1.

[0021] Figure 2 A structural schematic diagram of the condensate water drainage structure provided by the embodiment of the present application is shown in FIG. 1. Figure 1 A structural schematic diagram of the condensate water drainage structure provided by the embodiment of the present application is shown in FIG. 1.

[0022] Figure 3 A structural schematic diagram of the condensate water drainage structure provided by the embodiment of the present application is shown in FIG. 1. Figure 2 A structural schematic diagram of the condensate water drainage structure provided by the embodiment of the present application is shown in FIG. 1.

[0023] Figure 4 A structural schematic diagram of the condensate water drainage structure provided by the embodiment of the present application is shown in FIG. 1. Figure 2 A structural schematic diagram of the condensate water drainage structure provided by the embodiment of the present application is shown in FIG. 1.

[0024] Figure 5 A structural schematic diagram of the condensate water drainage structure provided by the embodiment of the present application is shown in FIG. 1. Figure 4 A structural schematic diagram of the condensate water drainage structure provided by the embodiment of the present application is shown in FIG. 1.

[0025] Explanation of reference signs:

[0026] 100, tray; 110, bottom plate; 120, side plate; 130, recess; 131, drainage hole; 200, first mounting assembly; 210, first drainage gap; 300, second mounting assembly; 310, second drainage gap; 400, partition plate; 410, groove; 500, connecting assembly; 510, flange; 600, positioning assembly; 610, vertical rib; 700, electric control drive board; 800, cold plate.

[0027] The specific embodiments of the present application have been shown in the above-described drawings, and will be described in more detail hereinafter. These drawings and textual descriptions are not intended to limit the scope of the concept of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present application more clear, the technical solutions of the present application will be described clearly and completely in the following by referring to the drawings in the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts fall within the scope of protection of the present application.

[0029] The heat pump air conditioner of the related art comprises an outdoor unit and an electric control drive board arranged in the outdoor unit. The electric control drive board is responsible for controlling and driving various modules of the air conditioner to operate, for example, controlling the start, stop and operating speed of the compressor to adjust the efficiency of refrigeration or heating, etc. In order to cool the electric control drive board, a cold plate connected with the heat generating module of the electric control drive board is arranged in the outdoor unit. The refrigerant is delivered into the cold plate to indirectly cool the heat generating module of the electric control drive board.

[0030] However, after the heat generating module of the electric control driving board is cooled by the cold plate, condensate water is generated on the heat generating module. If the condensate water accumulates between the electric control driving board and the cold plate, the electric control driving board may be corroded by the condensate water, thereby causing the electronic components on the electric control driving board to be damaged.

[0031] To solve the above technical problems, the present application provides a condensate water drainage structure and a heat pump equipment. When condensate water is generated on the electric control driving board, part of the condensate water can flow into the recessed portion along the second drainage gap, and part of the condensate water can fall onto the cold plate. The condensate water on the cold plate can flow onto the bottom wall of the recessed portion along the first drainage gap between the cold plate and the inner wall of the recessed portion. Because the drainage hole on the bottom wall of the recessed portion is arranged at the lowest point, the condensate water on the bottom wall of the recessed portion can flow to the position of the drainage hole due to gravity, thereby being drained along the drainage hole. This prevents the condensate water from accumulating between the electric control driving board and the cold plate, causing the electric control driving board to be damaged, and prevents the condensate water from accumulating on the cold plate, causing the cold plate to be damaged. The service life of the electric control driving board and the cold plate is indirectly prolonged.

[0032] The technical solutions of the present application and how the technical solutions of the present application solve the above technical problems will be described in detail below with specific embodiments. The following specific embodiments can exist independently or in combination. For the same or similar concepts or processes, some embodiments may not be described again. The embodiments of the present application will be described below with reference to the accompanying drawings.

[0033] In combination with Figures 1 to 3 A condensate water drainage structure comprises:

[0034] A tray 100 is used to mount a heat dissipation component. The tray 100 is provided with a recessed portion 130. A drainage hole 131 is arranged on the bottom wall of the recessed portion 130.

[0035] A first mounting assembly 200 is arranged on the tray 100. The first mounting assembly 200 is used to mount a cold plate 800 of the heat dissipation component, so that a first drainage gap 210 is formed between the cold plate 800 and the inner wall of the recessed portion 130.

[0036] In this embodiment, the heat dissipation component is an electric control driving board 700 of a heat pump equipment. The tray 100 comprises a bottom plate 110 and a side plate 120 arranged along the circumferential edge of the bottom plate 110. The recessed portion 130 is arranged as a region recessed downwardly from the bottom plate 110 of the tray 100. The recessed portion 130 is arranged in a "U" shape. The open end of the "U" shaped recessed portion 130 is used to pass through the refrigerant pipeline of the cold plate 800. The width of the cold plate 800 is smaller than the width between the opposite sides of the recessed portion 130, so that the condensate water can pass through between the cold plate 800 and the side wall of the recessed portion 130.

[0037] In the present application, by adopting the setting of the recess 130, the electric control driving plate 700 is installed on the tray 100, the cold plate 800 is arranged on the first mounting assembly 200, part of the condensed water on the electric control driving plate 700 can flow into the recess 130, the condensed water on the cold plate 800 can flow along the cold plate 800 to the recess 130, so that the condensed water entering the recess 130 is discharged along the drain hole 131, preventing the condensed water from accumulating between the electric control driving plate 700 and the cold plate 800, thereby preventing the condensed water from causing damage to the electronic components on the electric control driving plate 700; by adopting the setting of the first mounting assembly 200 and the first drainage gap 210, because the cold plate 800 is arranged in the recess 130, the flow of condensed water towards the recess 130 is prevented from being blocked by the cold plate 800, and the condensed water accumulated on the bottom wall of the recess 130 is prevented from causing damage to the cold plate 800, thereby improving the discharge efficiency of the condensed water and indirectly prolonging the service life of the cold plate 800.

[0038] As shown in Figure 2 The first mounting assembly 200 includes at least one pad, which is arranged on the bottom wall of the recess 130.

[0039] In the present embodiment, four pads are provided, and the cross section of the pad is circular. The position of the pad on the bottom wall of the recess 130 can be adjusted as needed; a screw is arranged on the pad, which is threaded through and connected to the bottom wall of the recess 130. By adopting the setting of the screw, the height of the pad can be adjusted, thereby facilitating the adjustment of the level of the cold plate 800, and the abutting effect between the cold plate 800 and the electric control driving plate 700 can be adjusted through the screw, thereby indirectly improving the heat dissipation efficiency of the cold plate 800 on the electric control driving plate 700; in other embodiments, the number and shape of the pad can be adjusted as needed, for example, the pad can be set as a rectangle, or the pad can be connected to the bottom of the recess 130 by clamping, the pad can be a protrusion integrally arranged on the bottom plate 110, or a flange integrally arranged or detachably arranged on the side plate 120.

[0040] In the present application, by adopting the setting of multiple pads, the pad is connected to the bottom wall of the recess 130, and the cold plate 800 is connected to the pad, so that the first drainage gap 210 is formed between the cold plate 800 and the bottom wall of the recess 130. The setting of multiple pads is simple in structure and facilitates the production and manufacture of multiple pads; by detachably connecting the pad to the bottom wall of the recess 130, the pad can be easily disassembled and maintained, thereby facilitating the maintenance of the bottom wall of the recess 130 and the pad.

[0041] In combination with Figures 1 to 3The condensed water drainage structure further comprises a second mounting assembly 300 arranged in the tray 100, and the second mounting assembly 300 is used for mounting the heat dissipation component, so that a second drainage gap 310 is formed between the heat dissipation component and the bottom wall of the tray 100.

[0042] In the present application, by arranging the second mounting assembly 300 and the second drainage gap 310, the condensed water accumulated on the bottom wall of the tray 100 can be prevented from contacting the electric control driving board 700, so that the condensed water cannot damage the electric control driving board 700, and the electric control driving board 700 cannot block the condensed water from flowing towards the recess 130, thereby further improving the drainage efficiency of the condensed water in the tray 100 and prolonging the service life of the electric control driving board 700 and the cold plate 800.

[0043] In combination with Figures 1 to 3 The second mounting assembly 300 comprises at least one mounting column arranged in the tray 100.

[0044] In the present embodiment, eight mounting columns are arranged, four of which are arranged on the bottom plate 110 of the tray 100 and located on one side of the bottom plate 110, and the other four are arranged on the bottom plate 110 of the tray 100 and located on the other side of the bottom plate 110; the cross section of the mounting column is circular; the electric control driving board 700 is detachably connected to the mounting column by a bolt, the bolt is arranged on the electric control driving board 700, and the bolt is threadedly connected in the mounting column, so that the electric control driving board 700 is fixed on the mounting columns; in other embodiments, the mounting column can be a protrusion arranged integrally or detachably on the bottom plate 110; the mounting column can also be a step arranged integrally or detachably on the side plate 120.

[0045] In the present application, by arranging a plurality of mounting columns and connecting the electric control driving board 700 to the mounting columns, the electric control driving board 700 is separated from the bottom wall of the tray 100 to form the second drainage gap 310, and the mounting column has a simple structure and is easy to manufacture; by detachably connecting the electric control driving board 700 to the mounting column, the electric control driving board 700 is easy to disassemble and assemble, thereby facilitating the maintenance of the electric control driving board 700 and the bottom wall of the tray 100.

[0046] As shown in Figure 3 The bottom wall of the recess 130 is conical or inclined, and the drainage hole 131 is arranged at the lowest point of the bottom wall of the recess 130.

[0047] In the present embodiment, the bottom wall of the recess 130 is conical.

[0048] In other embodiments, the recess 130 can also be set as a pyramid shape, and the drain hole 131 is set at the lowest point of the pyramid-shaped recess 130, so that the condensed water can also flow into the drain hole 131 due to gravity. The bottom wall of the recess 130 can be arc-shaped, and the drain hole 131 is set at the lowest point of the recess 130 notch, so that the condensed water can also flow into the drain hole 131 due to gravity.

[0049] In the present application, by setting the bottom wall of the recess 130 as a taper, and setting the drain hole 131 at the lowest point of the bottom wall of the recess 130, the condensed water flowing onto the bottom wall of the recess 130 can automatically move towards the drain hole 131 due to gravity, thereby improving the discharge efficiency of the condensed water on the bottom wall of the recess 130, preventing the condensed water from accumulating on the bottom wall of the recess 130, causing volatilization to affect the electric control driving board 700 and the cold plate 800.

[0050] In combination with Figure 4 and Figure 5 , the condensed water drainage structure further comprises a partition plate 400 and a connecting assembly 500, the partition plate 400 has a recess 410 for accommodating the recess 130, and the connecting assembly 500 is used to detachably connect the partition plate 400 to the tray 100.

[0051] In the present application, the partition plate 400 is provided and detachably connected to the tray 100 through the connecting assembly 500, so that the partition plate 400 can support the tray 100, thereby indirectly improving the strength of the tray 100; by adopting the recess 410, when the recess 130 is moved into the recess 410, one side of the partition plate 400 can abut against the tray 100 and drive the recess 410 to abut against the recess 130, thereby increasing the contact area between the partition plate 400 and the tray 100, thereby further improving the support strength of the partition plate 400 to the tray 100; by adopting the connecting assembly 500, the tray 100 is convenient to disassemble and maintain.

[0052] In combination with Figure 4 and Figure 4 Figure 5 The connecting assembly 500 comprises a flange 510 and a connecting bolt, the flange 510 is arranged at the edge of the partition plate 400 close to the tray 100, the flange 510 abuts against the tray 100, and the flange 510 is detachably connected to the tray 100 through the connecting bolt.

[0053] In the present embodiment, the connecting bolt is arranged on the flange 510, and the shank of the connecting bolt is used to be screwed on the bottom wall of the tray 100.

[0054] In the application, the contact area between the partition plate 400 and the tray 100 is further increased by adopting the setting of the flange 510, the support strength of the partition plate 400 to the tray 100 is improved, and thus the fixing strength of the partition plate 400 fixed on the tray 100 is improved; the flange 510 and the tray 100 are disassembled in the mode of the connecting bolt, the disassembling mode is convenient and simple, the convenience of the installer in disassembling is improved, and the fixing strength between the flange 510 and the tray 100 is improved by adopting the fixing mode of the connecting bolt.

[0055] In combination Figure 4 and Figure 5 , the condensed water drainage structure further comprises a positioning assembly 600 arranged on the outer wall of the recess 130, and the positioning assembly 600 is used for positioning the position of the partition plate 400 on the recess 130.

[0056] In the application, the position of the partition plate 400 on the recess 130 can be positioned by adopting the setting of the positioning assembly 600, so as to facilitate the installation of the partition plate 400 and the tray 100 by the installer, and prevent the installation position between the partition plate 400 and the tray 100 from deviating.

[0057] In combination Figure 4 and Figure 5 , the positioning assembly 600 comprises two vertical ribs 610, and the two vertical ribs 610 are arranged on the outer wall of the recess 130 and have a positioning space for the edge of the partition plate 400 to move in between the two vertical ribs 610.

[0058] In the embodiment, the vertical rib 610 is arranged in a "U" shape, and the vertical rib 610 in the "U" shape is arranged along the circumference of the outer wall of the recess 130.

[0059] In the application, when the partition plate 400 is moved into between the two vertical ribs 610, the two vertical ribs 610 can position the position of the partition plate 400 on the outer wall of the recess 130, and the partition plate 400 and the tray 100 are fixed by the cooperation of the two vertical ribs 610, the flange 510 and the connecting bolt. Since the vertical rib 610 can prevent the partition plate 400 from moving in a direction perpendicular to the vertical rib 610, the number of connecting bolts used is reduced, so that the installer can fix the partition plate 400 and the tray 100 by using fewer connecting bolts, thereby improving the fixing efficiency between the partition plate 400 and the tray 100.

[0060] The application also provides a heat pump equipment comprising an outdoor unit and the condensed water drainage structure of any one of the above embodiments arranged on the outdoor unit.

[0061] In the application, the specific structure of the condensed water drainage structure has been described in detail in the above embodiments, and will not be described again.

[0062] In this embodiment, the heat pump device is configured as a heat pump air conditioner. In other embodiments, the heat pump device may also be configured as a heat pump water heater or other heat pump devices.

[0063] The heat pump device provided in this application embodiment, by setting a condensate drainage structure, allows some condensate to flow along the second drainage gap 310 into the recess 130 when condensate is generated on the electronic control drive board 700, and some condensate to fall onto the cold plate 800. The condensate on the cold plate 800 can flow along the first drainage gap 210 between the cold plate 800 and the inner wall of the recess 130 to the bottom wall of the recess 130. Since the drainage hole 131 on the bottom wall of the recess 130 is set at the lowest point, the condensate on the bottom wall of the recess 130 can flow to the location of the drainage hole 131 due to gravity, and then be discharged along the drainage hole 131. This prevents condensate from accumulating between the electronic control drive board 700 and the cold plate 800, which would damage the electronic control drive board 700, and also prevents condensate from accumulating on the cold plate 800, which would damage the cold plate 800, thus indirectly extending the service life of the electronic control drive board 700 and the cold plate 800.

[0064] The technical solutions of this application have been described above with reference to the preferred embodiments shown in the accompanying drawings. However, it is readily understood by those skilled in the art that the scope of protection of this application is obviously not limited to these specific embodiments. The above embodiments are only used to illustrate the technical solutions of this application and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A condensate drainage structure, characterized in that, include: A tray (100) is used to install the heat dissipation component. The tray (100) has a recess (130) and a drain hole (131) is provided on the bottom wall of the recess (130). A first mounting assembly (200) is disposed on the tray (100) and is used to mount the cold plate (800) of the heat dissipation component, such that a first drainage gap (210) is formed between the cold plate (800) and the inner wall of the recess (130).

2. The condensate drainage structure according to claim 1, characterized in that, The first mounting assembly (200) includes at least one pad disposed on the bottom wall of the recess (130).

3. The condensate drainage structure according to claim 1, characterized in that, It also includes a second mounting assembly (300) disposed within the tray (100) for mounting the heat-dissipating component, such that a second drainage gap (310) is formed between the heat-dissipating component and the bottom wall of the tray (100).

4. The condensate drainage structure according to claim 3, characterized in that, The second mounting assembly (300) includes at least one mounting post disposed within the tray (100).

5. The condensate drainage structure according to any one of claims 1-4, characterized in that, The bottom wall of the recess (130) is conical or inclined, and the drainage hole (131) is located at the lowest point of the bottom wall of the recess (130).

6. The condensate drainage structure according to any one of claims 1-4, characterized in that, It also includes a partition (400) and a connecting assembly (500), the partition (400) having a groove (410) for receiving the recess (130), and the connecting assembly (500) for detachably connecting the partition (400) to the tray (100).

7. The condensate drainage structure according to claim 6, characterized in that, The connecting assembly (500) includes a flange (510) and a connecting bolt. The flange (510) is disposed on the edge of the partition plate (400) near the tray (100). The flange (510) abuts against the tray (100). The flange (510) is detachably connected to the tray (100) by the connecting bolt.

8. The condensate drainage structure according to claim 6, characterized in that, It also includes a positioning component (600) disposed on the outer wall of the recess (130) for positioning the middle partition (400) on the recess (130).

9. The condensate drainage structure according to claim 8, characterized in that, The positioning component (600) includes two vertical ribs (610), both of which are disposed on the outer wall of the recess (130), and there is a positioning space between the two vertical ribs (610) for the edge of the partition plate (400) to move into.

10. A heat pump device, characterized in that, It includes an outdoor unit and a condensate drainage structure as described in any one of claims 1-9, which is installed on the outdoor unit.