Super-thick material layer sintering device
By introducing a motor and hydraulic system into the sintering device to control the material thickness, the problem of uneven material distribution in thick-layer sintering was solved, achieving precise control of material thickness and improving sintering effect.
Patent Information
- Application Number
- CN202520013993.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-04
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-04
AI Technical Summary
When using a sintering machine to sinter a thick layer of material, the material cannot be spread evenly, resulting in an excessively thick layer that affects the sintering effect.
An ultra-thick material layer sintering device was designed, including a trolley, connecting block, hydraulic cylinder and scraper. The material thickness is controlled by a motor and hydraulic system to achieve uniform material spreading.
Precise control of material thickness was achieved, ensuring the uniformity and efficiency of the sintering process and improving sintering quality.
Smart Images

Figure CN223795790U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metallurgical sintering equipment technical field, concretely is a kind of super-thick material layer sintering device. BACKGROUND
[0002] Thick material layer sintering refers to thick material layer sintering is the iron ore sintering process that is sintered on sintering grate, maintaining higher material laying thickness. It can effectively improve the quality of sintered ore: improve the mechanical strength of sintered ore, reduce the amount of powder, reduce the content of ferrous oxide and improve the reduction performance. Sintering machine is an industrial equipment used to heat powdered raw materials at high temperature to bond the particles and form solid block products. Sintering machines are commonly used to produce metals, ceramics, rocks and other materials to achieve densification and strength improvement. When using a sintering machine to sinter thick material layer, the material is poured into the trolley through the discharging device, but directly pouring the material into the trolley cannot evenly lay the material, and laying too thick will affect sintering.
[0003] A sintering machine trolley (authorized publication number CN220206352U) is disclosed in Chinese patent. The patent technology mainly has a work belt, a belt pulley is provided inside the work belt, which provides power for the overall locomotive, a transmission shaft is installed inside the belt pulley to deliver power to the machine trolley, transport sintered materials, and a work power source is fixedly installed on one side of the sintering machine trolley and is installed and fixed by the mounting frame to support the work. The work power source can be used as a standby power source for sintering operation, and can also provide power for reaction operation of sintered materials to achieve sintering operation standards. A locomotive reinforcing rib plate is provided at the lower position of the sintering machine trolley body to further reinforce the overall structure, ensuring the reliability of the operation support and the sintering strength.
[0004] However, there are still deficiencies in this patent. When using a sintering machine to sinter thick material layer, the material is poured into the trolley through the discharging device, but directly pouring the material into the trolley cannot evenly lay the material, and laying too thick will affect sintering. Therefore, the skilled person in the art provides a super-thick material layer sintering device to solve the problems raised in the background art. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a super-thick material layer sintering device, which has the advantages of simple structure, high practicality, and can control the thickness of the material, facilitating sintering. The problem of directly pouring the material into the trolley, which cannot evenly lay the material and laying too thick affects sintering, is solved.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: A kind of super-thick material layer sintering device, including trolley, connecting block and hydraulic cylinder, the upper surface of the trolley is equipped with containing groove, the both sides of the upper surface of the trolley are respectively equipped with long plate, the upper surface of the long plate is equipped with long groove, connecting block is inserted into the long groove, the upper surface of the connecting block is fixed with support, the front end of the support is equipped with recess, the upper surface of the support is fixed with hydraulic cylinder, the bottom end of hydraulic rod that the hydraulic cylinder is movably connected is inserted into recess by penetrating support, the bottom end of hydraulic rod that the hydraulic cylinder is movably connected is fixed with fixed plate, the lower surface of the fixed plate is fixed with scraper.
[0007] Preferably, the both sides of the upper surface of the trolley are respectively equipped with slot, the lower surface of the long plate is fixed with plugboard, and the plugboard is inserted into the slot. The slot facilitates the insertion of the plugboard, making it easy to install and dismount the long plate and the support.
[0008] Preferably, the front end of the connecting block is equipped with threaded hole, the front end of the long plate is equipped with round hole one, the front end of the long plate is fixed with motor, the rear end of the transmission shaft provided with the motor is inserted into the round hole one, the rear end of the transmission shaft provided with the motor is fixed with threaded rod, and the threaded rod is inserted into the threaded hole and connected by screw thread. The threaded rod is fixed by the transmission shaft provided with the motor, which provides power for the rotation of the threaded rod, so that the connecting block, the support and the scraper can move as needed, facilitating the control of the thickness of the material layer laid in the containing groove.
[0009] Preferably, the width of the long groove on the upper surface of the long plate matches the width of the connecting block. By matching the width of the long groove with the width of the connecting block, the long groove can limit the connecting block, prevent the threaded rod from rotating, and the connecting block from rotating, so that the support and the scraper can move as needed.
[0010] Preferably, the upper surface of the support is equipped with round hole two, and the bottom end of the hydraulic rod movably connected with the hydraulic cylinder penetrates through the round hole two. The bottom end of the hydraulic rod movably connected with the hydraulic cylinder penetrates through the round hole two.
[0011] Preferably, the side of the support is fixed with control switch box, and the side of the control switch box is sequentially fitted and installed from top to bottom with display screen and button. The control switch box can control the start and stop of the motor and the hydraulic cylinder.
[0012] Compared with the prior art, the utility model has the following advantages:
[0013] The utility model discloses a trolley upper surface both sides are equipped with long board, and long board upper surface is equipped with long groove, and long groove inserts into the connecting block, and the connecting block upper surface is equipped with support, and the support front end is equipped with recess, and the support upper surface is equipped with hydraulic cylinder, and the hydraulic cylinder swing joint hydraulic rod bottom end is through the support and extends into the recess, and the hydraulic cylinder swing joint hydraulic rod bottom end is equipped with fixed plate, and the fixed plate lower surface is equipped with scraper, when needing to carry out the sintering of super -thick material layer, material is laid in the holding groove, then the plug -in board is inserted into the slot, starts the motor, makes the threaded rod rotate, and the connecting block and the support can move according to the need, and simultaneously starts the hydraulic cylinder, and makes the hydraulic rod telescopic, and the scraper moves up and down to the suitable height, and the scraper can scrape the laid material to the suitable thickness, reaches simple structure, and the practicality is strong, and can control the material thickness simultaneously, and is convenient for the sintering effect. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the front view structure schematic diagram of the utility model;
[0015] Figure 2 It is the trolley front view structure schematic diagram of the utility model;
[0016] Figure 3 It is the long board cross section structure schematic diagram of the utility model;
[0017] Figure 4 It is the Figure 3 of the utility model's enlarged view;
[0018] Figure 5 It is the support cross section structure schematic diagram of the utility model.
[0019] In the drawing: 1, trolley;2, holding groove;3, long board;4, support;5, slot;6, motor;7, long groove;8, threaded rod;9, plug-in board;10, round hole one;11, connecting block;12, threaded hole;13, recess;14, round hole two;15, hydraulic cylinder;16, hydraulic rod;17, fixed plate;18, control switch box;19, scraper. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model, and apparently, the described embodiments only are a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making the creative labor belong to the range of the utility model protection.
[0021] Please refer to Figures 1 to 5The utility model provides an embodiment: a kind of super-thick layer sintering device, including trolley 1, connecting block 11 and hydraulic cylinder 15, the upper surface of trolley 1 is equipped with holding groove 2, the upper surface of trolley 1 is respectively equipped with long plate 3 in two sides, the upper surface of trolley 1 is respectively equipped with slot 5 in two sides, long plate 3 is fixed with plugboard 9, plugboard 9 is inserted into slot 5, by slot 5 it is convenient to plugboard 9 insert, it is convenient to install long plate 3 and support 4 and dismount, the upper surface of long plate 3 is equipped with long groove 7, long groove 7 is inserted into connecting block 11, connecting block 11 front end is equipped with screw hole 12, long plate 3 front end is equipped with round hole one 10, long plate 3 front end is fixed with motor 6, the rear end of transmission shaft of motor 6 is stretched into round hole one 10, the rear end of transmission shaft of motor 6 is fixed with threaded rod 8, threaded rod 8 rear end penetrates screw hole 12, and is threadedly connected, the width of long groove 7 equipped on the upper surface of long plate 3 is matched with the width of connecting block 11, by the transmission shaft of motor 6 fixed threaded rod 8, power is provided for the rotation of threaded rod 8, so that connecting block 11, support 4 and scraper 19 can be moved as required, it is convenient to control the thickness of material layer laid in holding groove 2, by the width of long groove 7 matched with the width of connecting block 11, long groove 7 can limit connecting block 11, prevent threaded rod 8 from rotating, connecting block 11 follows rotation, it is convenient for support 4 and scraper 19 can be moved as required, connecting block 11 upper surface is fixed with support 4.
[0022] The front end of support 4 is equipped with recess 13, one side of support 4 is fixed with control switch box 18, and display screen and button are sequentially embedded and installed from top to bottom on one side of control switch box 18, the start and stop of motor 6 and hydraulic cylinder 15 can be controlled by control switch box 18, the upper surface of support 4 is fixed with hydraulic cylinder 15, and power is provided for the extension and contraction of hydraulic rod 16, so that scraper 19 can be moved up and down as required, it is convenient to scrape the material poured into holding groove 2 to the appropriate thickness, it is convenient to sinter material, the bottom end of hydraulic rod 16 movably connected with hydraulic cylinder 15 penetrates support 4 and enters recess 13, the upper surface of support 4 is equipped with round hole two 14, the bottom end of hydraulic rod 16 movably connected with hydraulic cylinder 15 penetrates round hole two 14, the bottom end of hydraulic rod 16 movably connected with hydraulic cylinder 15 penetrates through round hole two 14, the bottom end of hydraulic rod 16 movably connected with hydraulic cylinder 15 is fixed with fixed plate 17, and the bottom end of hydraulic rod 16 movably connected with hydraulic cylinder 15 is fixed with scraper 19.
[0023] When the sintering of the super-thick material layer is needed, the material is poured into the holding groove 2, the plug-in plate 9 is inserted into the plug-in groove 5, the control switch box 18 is operated, the hydraulic cylinder 15 is started, the hydraulic rod 16 is extended and retracted, the scraper 19 is moved downward to the appropriate height, the motor 6 is started, the threaded rod 8 is rotated, the connecting block 11, the support 4 and the scraper 19 can be moved as needed, and the scraper 19 can scrape the material to the appropriate thickness. The effect of achieving simple structure, strong practicability, simultaneously controlling the thickness of the material and facilitating the sintering is achieved.
[0024] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the involved claims.
Claims
1. An ultra-thick layer sintering apparatus comprising a trolley (1), a connecting block (11) and a hydraulic cylinder (15), characterized in that: The upper surface of the trolley (1) is provided with a containing groove (2), and the upper surface of the trolley (1) is provided with a long plate (3) on each side, and the upper surface of the long plate (3) is provided with a long groove (7), and the long groove (7) is inserted into a connecting block (11), and the upper surface of the connecting block (11) is fixedly provided with a support (4), and the front end of the support (4) is provided with a groove (13), and the upper surface of the support (4) is fixedly provided with a hydraulic cylinder (15), and the bottom end of the hydraulic rod (16) movably connected with the hydraulic cylinder (15) penetrates the support (4) and extends into the groove (13), and the bottom end of the hydraulic rod (16) movably connected with the hydraulic cylinder (15) is fixedly provided with a fixed plate (17), and the lower surface of the fixed plate (17) is fixedly provided with a scraper (19).
2. An apparatus for sintering a super-thick layer of material as claimed in claim 1, wherein: The upper surface of the trolley (1) is provided with a containing groove (2), and the upper surface of the trolley (1) is provided with a long plate (3) on each side, and the upper surface of the long plate (3) is provided with a long groove (7), and the long groove (7) is inserted into a connecting block (11), and the upper surface of the connecting block (11) is fixedly provided with a support (4), and the front end of the support (4) is provided with a groove (13), and the upper surface of the support (4) is fixedly provided with a hydraulic cylinder (15), and the bottom end of the hydraulic rod (16) movably connected with the hydraulic cylinder (15) penetrates the support (4) and extends into the groove (13), and the bottom end of the hydraulic rod (16) movably connected with the hydraulic cylinder (15) is fixedly provided with a fixed plate (17), and the lower surface of the fixed plate (17) is fixedly provided with a scraper (19).
3. The apparatus of claim 1, wherein: The front end of the connecting block (11) is provided with a threaded hole (12), the front end of the long plate (3) is provided with a circular hole (10), the front end of the long plate (3) is fixedly provided with a motor (6), the rear end of the transmission shaft provided with the motor (6) extends into the circular hole (10), the rear end of the transmission shaft provided with the motor (6) is fixedly provided with a threaded rod (8), the rear end of the threaded rod (8) penetrates the threaded hole (12) and is threadedly connected.
4. The apparatus of claim 1, wherein: The width of the long groove (7) provided on the upper surface of the long plate (3) matches the width of the connecting block (11).
5. The apparatus of claim 1 wherein: The upper surface of the support (4) is provided with a circular hole (14), and the bottom end of the hydraulic rod (16) movably connected with the hydraulic cylinder (15) penetrates the circular hole (14).
6. An apparatus for sintering a super-thick layer of material as claimed in claim 5, wherein: One side of the support (4) is fixedly provided with a control switch box (18), and a display screen and a button are sequentially embedded and installed on one side of the control switch box (18) from top to bottom.
Citation Information
Patent Citations
Sintering machine trolley
CN220206352U