Railway vehicle wheel digital display detection device
By designing a digital display detection device for railway vehicle wheels, a handheld frame and drive mechanism are used to measure wheel thickness without bending over, solving the problems of high workload and low accuracy for inspection personnel, and achieving efficient and safe wheel inspection.
Patent Information
- Application Number
- CN202520465245.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-17
AI Technical Summary
Currently, railway vehicle wheel inspection requires inspectors to bend over, resulting in high workload and reduced inspection accuracy.
A digital display detection device for railway vehicle wheels was designed, including a caliper body, a handheld frame, a detector body, and a drive mechanism. By coordinating the length of the handheld frame and the drive mechanism, the wheel thickness can be measured without bending over, and the measurement results are displayed on a digital screen.
This reduces the workload of testing personnel, avoids back injuries, and ensures testing accuracy.
Smart Images

Figure CN223795919U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of detection device technology, specifically a digital display detection device for railway vehicle wheels. Background Technology
[0002] Railway vehicles are the means of transporting goods on railways. In a broader sense, railway vehicles refer to any vehicle that must run along dedicated tracks. They are used to transport passengers and goods. As railway vehicles age, their wheels wear down, necessitating periodic inspections of the wheel thickness using monitoring devices to determine the extent of wear.
[0003] Currently, the inspection of wheel flange thickness for railway vehicles is basically carried out at four symmetrical points. While the upper part and the left and right sides of the wheel are relatively easy to inspect, the lower part of the wheel requires the inspector to bend over. Since there are many wheels on railway vehicles, the overall workload is quite heavy, which can easily cause injury to the inspector's back and reduce the accuracy of the inspection. Therefore, it is necessary to design a digital display inspection device for railway vehicle wheels to solve this problem. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a digital display detection device for railway vehicle wheels. This solves the problem that in existing technologies, when detecting the wheel flange thickness of railway vehicles, the inspector needs to bend over to perform the inspection, which results in a relatively high workload, is prone to causing back injuries to the inspector, and leads to a reduction in detection accuracy.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a digital display detection device for railway vehicle wheels, including a caliper body, a handheld frame inserted into the outer wall of the caliper body, and the handheld frame being connected to the caliper body by a pair of bolts; a detector body slidably sleeved on the outer wall of the caliper body, and a digital display screen and a pair of buttons installed on the front end face of the detector body; a detection component installed on the outer wall of the detector body; and an adjustment mechanism and a drive mechanism installed on the outer wall of the handheld frame.
[0006] The detection component includes a slide plate fixed to the outer wall of the detector body, and the slide plate is slidably connected to the outer wall of the caliper body. A first detection caliper head is fixed to the top of the slide plate, and a second detection caliper head is fixed to the top of the caliper body.
[0007] Preferably, the adjustment mechanism includes a screw rotatably connected to the handheld frame, a sleeve threadedly connected to the outer wall of the screw, and a vertical plate slidably connected to the groove of the caliper body, and the vertical plate is fixedly connected to the sleeve.
[0008] Preferably, the drive mechanism includes a housing mounted on the outer wall of the handheld frame. Connecting blocks are fixed to both ends of the outer wall of the housing, and the connecting blocks are connected to the handheld frame by bolts. A base is fixed inside the housing, and a reducer is fixed on the base. The input shaft and output shaft of the reducer are respectively connected to a motor and a transmission assembly.
[0009] Preferably, the transmission assembly includes a first synchronous pulley fixedly connected to the outer wall of the reducer output shaft, a second synchronous pulley fixedly connected to the outer wall of the screw, and the second synchronous pulley is rotatably connected to the first synchronous pulley through a synchronous belt, and the outer wall of the synchronous belt is clearance-fitted with the inner wall of the opening of the housing.
[0010] Preferably, the front end face of the box is connected to a box plate by a number of bolts.
[0011] Preferably, a fastening pin is connected to the top of the detector body.
[0012] Beneficial effects
[0013] This utility model provides a digital display detection device for railway vehicle wheels, which has the following beneficial effects:
[0014] When it is necessary to measure the thickness of the top and left and right wheels of a railway vehicle, that is, when the measuring personnel do not need to bend over, they can directly hold the caliper body, put the second detection caliper head in contact with the wheel, push the detector body to slide on the caliper body, and the detector body will drive the first detection caliper head to move through the slide plate until the first detection caliper head and the second detection caliper head are in contact with the wheel, and then record the value on the digital display screen.
[0015] When measuring the thickness of the bottom wheel of a railway vehicle, which requires the measuring personnel to bend over, the handheld frame can be used directly. Because the handheld frame has a certain length, the inspector can easily align the second detection caliper with the wheel without bending over. Then, the motor is started, and the motor, in conjunction with the reducer, drives the first synchronous pulley to rotate. The first synchronous pulley, through the synchronous belt, drives the second synchronous pulley to rotate, which in turn drives the screw to rotate. The screw, in conjunction with the sleeve and the sliding groove of the caliper body, moves the vertical plate, causing the vertical plate to push the detector body to slide on the caliper body. The detector body, through the sliding plate, moves the first detection caliper until the first and second detection calipers are aligned with the wheel. The value is then recorded on the digital display screen. This method reduces the overall workload, preventing back injury to the inspector, while also ensuring measurement accuracy. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure 2 This is a partial planar sectional view of the present invention.
[0018] Figure 3 This is a partial planar side view of the present invention.
[0019] In the diagram: 1. Caliper body; 2. Handheld frame; 3. Detector body; 4. Screw; 5. Sleeve; 6. Vertical plate; 7. Housing; 8. Base; 9. Reducer; 10. Motor; 11. First synchronous pulley; 12. Second synchronous pulley; 13. Synchronous belt; 14. Box plate; 15. Connecting block; 16. Slide plate; 17. First detection chuck; 18. Second detection chuck; 19. Digital display screen; 20. Button; 21. Fastening pin. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-3 This utility model provides a technical solution: a digital display detection device for railway vehicle wheels, including a caliper body 1, a handheld frame 2 inserted into the outer wall of the caliper body 1, and the handheld frame 2 connected to the caliper body 1 by a pair of bolts, a detector body 3 slidably sleeved on the outer wall of the caliper body 1, and a digital display screen 19 and a pair of buttons 20 installed on the front end face of the detector body 3, a detection component installed on the outer wall of the detector body 3, and an adjustment mechanism and a drive mechanism installed on the outer wall of the handheld frame 2;
[0022] The detection component includes a slide plate 16 fixedly connected to the outer wall of the detector body 3, and the slide plate 16 is slidably connected to the outer wall of the caliper body 1. A first detection head 17 is fixedly connected to the top of the slide plate 16, and a second detection head 18 is fixedly connected to the top of the caliper body 1.
[0023] The measured values can be directly observed through the digital display screen 19 on the front side of the detector body 3, and the power on / off and value reset can be performed through the button 20.
[0024] In this embodiment, the adjustment mechanism includes a screw 4 rotatably connected to the handheld frame 2, a sleeve 5 is threadedly connected to the outer wall of the screw 4, and a vertical plate 6 is slidably connected to the groove of the caliper body 1, and the vertical plate 6 is fixedly connected to the sleeve 5.
[0025] A vertical plate 6 is installed at the slide groove of the caliper body 1 to limit the vertical plate 6, so that the screw 4 can drive the vertical plate 6 to move through the sleeve 5.
[0026] In this embodiment, the driving mechanism is further configured such that the drive mechanism includes a housing 7 mounted on the outer wall of the handheld frame 2, and connecting blocks 15 are fixedly connected to the outer walls at both ends of the housing 7, and the connecting blocks 15 are connected to the handheld frame 2 by bolts. A base 8 is fixedly connected inside the housing 7, and a reducer 9 is fixedly connected to the base 8. The input shaft and output shaft of the reducer 9 are respectively connected to a motor 10 and a transmission assembly.
[0027] The controller for starting and stopping the motor 10 and the battery can be installed on the left outer wall of the handheld device 2 in a position that is easily accessible to the hand, so as to facilitate the control of the motor 10.
[0028] In this embodiment, the transmission assembly includes a first synchronous pulley 11 fixedly connected to the outer wall of the output shaft of the reducer 9, a second synchronous pulley 12 fixedly connected to the outer wall of the screw 4, and the second synchronous pulley 12 is rotatably connected to the first synchronous pulley 11 through a synchronous belt 13. The outer wall of the synchronous belt 13 is clearance-fitted with the inner wall of the opening of the housing 7.
[0029] An opening is machined at the rear end of the housing 7 to facilitate the movement of the timing belt 13.
[0030] In this embodiment, the front end face of the box body 7 is further configured to have a box plate 14 connected to it by a number of bolts.
[0031] In this embodiment, the top end of the detector body 3 is connected to a fastening nail 21.
[0032] It is worth noting that the electrical structures and other components involved in this application can be selected according to the user's needs, as long as they meet the requirements of this application. At the same time, the corresponding control circuits and other components are all existing technologies, which can be fully implemented by those skilled in the art, so they will not be described in detail here.
[0033] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.
[0034] Example: When it is necessary to measure the thickness of the top and left and right wheels of a railway vehicle, that is, when the measuring personnel do not need to bend over, they can directly hold the caliper body 1, put the second detection head 18 into contact with the wheel, push the detector body 3 to slide on the caliper body 1, and the detector body 3 drives the first detection head 17 to move through the slide plate 16 until the first detection head 17 cooperates with the second detection head 18 to fit into contact with the wheel, and then record the value on the digital display screen 19.
[0035] When measuring the thickness of the bottom wheel of a railway vehicle, which requires the measuring personnel to bend over, the handheld frame 2 can be held directly. Because the handheld frame 2 has a certain length, the measuring personnel can place the second detection caliper 18 against the wheel without bending over. Then, the motor 10 is started, causing it to work with the reducer 9 to rotate the first synchronous pulley 11. The first synchronous pulley 11, through the synchronous belt 13, drives the second synchronous pulley 12 to rotate, which in turn drives the screw 4 to rotate. The screw 4, in conjunction with the sleeve 5 and the sliding groove of the caliper body 1, moves the vertical plate 6, causing the vertical plate 6 to push the detector body 3 to slide on the caliper body 1. The detector body 3, through the sliding plate 16, moves the first detection caliper 17 until it engages with the second detection caliper 18 and is in contact with the wheel. The value on the digital display screen 19 is then recorded. This method reduces the overall workload and prevents back injury to the measuring personnel while ensuring measurement accuracy.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A digital display detection device for railway vehicle wheels, comprising a caliper body (1), characterized in that: A handheld bracket (2) is inserted into the outer wall of the caliper body (1), and the handheld bracket (2) is connected to the caliper body (1) by a pair of bolts. A detector body (3) is slidably sleeved on the outer wall of the caliper body (1), and a digital display screen (19) and a pair of buttons (20) are installed on the front end face of the detector body (3). A detection component is installed on the outer wall of the detector body (3), and an adjustment mechanism and a drive mechanism are installed on the outer wall of the handheld bracket (2). The detection component includes a slide plate (16) fixed to the outer wall of the detector body (3), and the slide plate (16) is slidably connected to the outer wall of the caliper body (1). A first detection head (17) is fixed to the top of the slide plate (16), and a second detection head (18) is fixed to the top of the caliper body (1).
2. The railway vehicle wheel digital display detection device according to claim 1, characterized in that, The adjustment mechanism includes a screw (4) rotatably connected to the handheld frame (2), a sleeve (5) is threadedly connected to the outer wall of the screw (4), and a vertical plate (6) is slidably connected to the groove of the caliper body (1), and the vertical plate (6) is fixedly connected to the sleeve (5).
3. The railway vehicle wheel digital display detection device according to claim 2, characterized in that, The drive mechanism includes a housing (7) mounted on the outer wall of the handheld frame (2). Both ends of the outer wall of the housing (7) are fixed with connecting blocks (15), and the connecting blocks (15) are connected to the handheld frame (2) by bolts. The housing (7) is fixed with a base (8), and a reducer (9) is fixed on the base (8). The input shaft and output shaft of the reducer (9) are respectively connected to a motor (10) and a transmission assembly.
4. The railway vehicle wheel digital display detection device according to claim 3, characterized in that, The transmission assembly includes a first synchronous pulley (11) fixed to the outer wall of the output shaft of the reducer (9), a second synchronous pulley (12) fixed to the outer wall of the screw (4), and the second synchronous pulley (12) is rotatably connected to the first synchronous pulley (11) through a synchronous belt (13). The outer wall of the synchronous belt (13) is clearance-fitted with the inner wall of the opening of the housing (7).
5. The railway vehicle wheel digital display detection device according to claim 3, characterized in that, The front end face of the box (7) is connected to a box plate (14) by several bolts.
6. The railway vehicle wheel digital display detection device according to claim 1, characterized in that, The top of the detector body (3) is connected to a fastening pin (21).