Fabric coloring degree detection equipment for textile fabric production

By introducing a ball screw and an agitation mechanism into the fabric coloring detection equipment used in textile fabric production, the problem of difficult adjustment of the fixed clamp position has been solved, enabling flexible adaptation to fabric length and improving detection accuracy.

CN223796438UActive Publication Date: 2026-01-13SU ZHOU JIN DA SI CHOU YOU XIAN GONG SI
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Patent Information

Application Number
CN202520038585.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-01-13
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing fabric coloring testing equipment used in textile production cannot adjust the position of the fixing clamp according to the fabric length when immersing the fabric, resulting in poor flexibility and limited versatility.

Method used

The adjustment box design using ball screws and ball nuts enables synchronous adjustment of the fixed clamps through the reverse thread structure of the ball screws. Combined with the use of agitation mechanisms and color sensors, it ensures fabric length adaptability and detection accuracy.

Benefits of technology

It improves the adaptability and ease of operation of the equipment, enhances the flexibility and accuracy of fabric colorimetric detection, and improves detection efficiency and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses fabric coloring degree detection equipment for textile fabric production, relates to the technical field of detection equipment, and aims to solve the problems that in the prior art, when a textile fabric is clamped and soaked, the positions of two fixing clamps cannot be adjusted according to the length size of the fabric, the flexibility is poor, and the universality is poor. The device comprises a detection tank body, two fixed plate frames are fixedly installed above the detection tank body, the fixed plate frames are arranged to be inverted-U-shaped plates, an adjusting box is arranged on the inner sides of the fixed plate frames, fixing clamps are symmetrically arranged on the two sides of the lower portion of the adjusting box respectively, and a ball screw is rotatably installed in the adjusting box. And threads at the two ends of the outer side of the ball screw are oppositely arranged, adjusting blocks are slidably installed at the two ends of the outer side of the ball screw through ball nuts correspondingly, a bottom plate is fixedly installed below the adjusting blocks, and the lower end of the bottom plate extends to the position below the adjusting box and is fixedly connected with a fixing clamp.
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Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, specifically a fabric coloring detection device for textile fabric production. Background Technology

[0002] Textile fabrics are materials made through spinning and weaving processes. These materials are widely used in clothing, home decoration, industry and many other fields. Textile fabrics are an important part of the textile industry. They come in many varieties and have different properties. During the production and processing of textile fabrics, the colorimetric properties of the textile fabrics are tested using colorimetric testing equipment.

[0003] For example, the patent with announcement number CN215910316U (a fabric coloring detection device for textile fabric production) includes a fixing mechanism, a detection mechanism, a base and a circulation mechanism. A water storage tank is welded to the top of the base. The detection mechanism includes a detection hole opened on one side of the outer wall of the water storage tank, a small water pump, an observation box, a color sensor installed on the top of the observation box and a controller welded to one side of the outer wall of the observation box. The color sensor is connected to the input terminal of the controller through a signal line. The outlet of the small water pump and the inlet of the observation box are connected through a pipe. The detection hole is connected to the inlet of the small water pump through a pipe.

[0004] While the aforementioned existing technology facilitates the detection of water color using a color sensor located on the top of the observation box, it cannot adjust the position of the two fixing clamps. Consequently, when immersing textile fabric, the position of the two fixing clamps cannot be adjusted according to the length of the fabric, resulting in poor flexibility and limited versatility. Therefore, there is an urgent market need to develop a fabric colorimetric detection device for textile production to help solve the existing problems. Utility Model Content

[0005] The purpose of this invention is to provide a fabric coloring detection device for textile fabric production, in order to solve the problems mentioned in the background art, such as the inability to adjust the position of the two fixed clamps according to the length of the fabric when immersing the textile fabric, resulting in poor flexibility and versatility.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fabric coloring detection device for textile fabric production, comprising a detection tank, a fixed plate frame fixedly installed above the detection tank, two fixed plate frames being configured as inverted U-shaped plates, an adjustment box being provided on the inner side of the fixed plate frame, and fixed clamps symmetrically arranged on both sides below the adjustment box, a ball screw being rotatably installed inside the adjustment box, the threads at both ends of the outer side of the ball screw being arranged in opposite directions, and adjusting blocks being slidably installed at both ends of the outer side of the ball screw via ball nuts, a base plate being fixedly installed below the adjusting blocks, the lower end of the base plate extending to the lower part of the adjustment box and fixedly connected to the fixed clamps.

[0007] Preferably, the detection tank is provided with a water cavity and a bottom cavity, the bottom cavity is provided with an output pipe, a detection box is fixedly installed at the front end of the detection tank, one end of the output pipe is connected to the water cavity, and the other end of the output pipe is fixedly connected to the detection box.

[0008] Preferably, a top cover is fixedly installed above the detection box, and the detection box is connected to the top cover. A color sensor is fixedly installed inside the top cover.

[0009] Preferably, a conveying pipe is fixedly installed on one side of the detection box, a pump box is provided on one side of the conveying pipe, a conveying pump is provided inside the pump box, one end of the conveying pipe extends into the interior of the pump box and is connected to the input end of the conveying pump, and a drain pipe is fixedly installed at the output end of the conveying pump, the drain pipe extending out of the interior of the pump box.

[0010] Preferably, agitation mechanisms are symmetrically arranged on both sides inside the water cavity. The agitation mechanism consists of agitation blades and agitation shaft, with the agitation blades fixedly installed on the outside of the agitation shaft, and the agitation shaft rotatably connected to the detection tank.

[0011] Preferably, an electric cylinder is fixedly installed in the middle above the fixed plate frame. The push rod end of the electric cylinder slides to the inner side of the fixed plate frame and is fixedly connected to the adjustment box. Guide rods are symmetrically arranged on both sides of the electric cylinder. The lower end of the guide rod slides to the inner side of the fixed plate frame and is fixedly connected to the adjustment box.

[0012] Preferably, handwheels are symmetrically arranged on both sides of the adjustment box, and a transmission shaft is fixedly installed on the side of the handwheel facing the adjustment box, and the transmission shaft is fixedly connected to the ball screw.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This utility model improves the flexibility and versatility of clamping and soaking textile fabrics by setting an adjustment box containing a ball screw and ball nuts. Specifically, the outer ends of the ball screw have oppositely arranged threads, so that when the ball screw rotates, the two adjustment blocks can move synchronously and in opposite directions. This design makes it easy to adjust the distance between the two fixed clamps according to the length of the textile fabric, thereby ensuring that fabrics of different lengths can be stably clamped within a certain range. This greatly enhances the adaptability and ease of operation of the equipment and effectively solves the problems of difficulty in adjustment, poor flexibility and poor versatility of traditional equipment when the fabric length changes.

[0015] This invention, by incorporating components such as a water chamber, bottom chamber, output pipe, detection box, top cover, color sensor, and lighting, facilitates the detection of fabric colorfastness. The color sensor can monitor changes in pigment concentration in the water in real time, thereby accurately reflecting the colorfastness of the textile fabric. At the same time, the lighting helps to fully illuminate the water body, improving the accuracy of the detection.

[0016] This invention, by setting up an agitation mechanism, can effectively agitate water through the cooperation of agitation blades and agitation shaft, promoting the uniform distribution of pigment particles in the water. This helps to improve the accuracy and reliability of fabric colorimetric detection. Furthermore, the agitation can accelerate chemical reactions in the water, such as the dissolution and dispersion of pigments, further improving detection efficiency and increasing practicality. Attached Figure Description

[0017] Figure 1 This is a front view of a fabric colorimetric testing device for textile fabric production according to the present invention;

[0018] Figure 2 This is a side sectional view of the detection tank of this utility model;

[0019] Figure 3 This is a side sectional view of the regulating box of this utility model.

[0020] In the diagram: 1. Testing tank; 101. Water cavity; 102. Bottom cavity; 2. Fixing plate frame; 3. Electric cylinder; 4. Guide rod; 5. Adjusting box; 6. Ball screw; 7. Adjusting block; 8. Base plate; 9. Fixing clamp; 10. Handwheel; 11. Testing box; 12. Top cover; 13. Conveying pipe; 14. Pump box; 15. Drain pipe; 16. Output pipe; 17. Agitation mechanism. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Please see Figure 1-3 This utility model provides an embodiment of a fabric coloring detection device for textile fabric production, comprising a detection tank 1, a fixed plate frame 2 fixedly installed above the detection tank 1, two fixed plate frames 2 are provided, the fixed plate frames 2 are configured as inverted U-shaped plates, an adjustment box 5 is provided on the inner side of the fixed plate frame 2, and fixed clamps 9 are symmetrically arranged on both sides below the adjustment box 5, the fixed clamps 9 are used to clamp the edge part of the textile fabric so that the textile fabric can be lowered and soaked to allow the pigment of the fabric to enter the water, a ball screw 6 is rotatably installed inside the adjustment box 5, the threads at both ends of the outer side of the ball screw 6 are arranged in opposite directions, and adjustment blocks 7 are slidably installed at both ends of the outer side of the ball screw 6 through ball nuts, a base plate 8 is fixedly installed below the adjustment blocks 7, the lower end of the base plate 8 extends to the lower side of the adjustment box 5 and is fixedly connected to the fixed clamps 9.

[0023] In use, the ball screw 6 is driven to rotate, causing the two adjusting blocks 7 to move synchronously. The base plate 8 drives the two fixed clamps 9 to move, thereby changing the distance between the two fixed clamps 9. This allows for easy adjustment of the distance between the two fixed clamps 9 according to the length of the textile fabric, ensuring that fabrics of different lengths can be stably clamped within a certain range. This greatly enhances the adaptability and ease of operation of the equipment, effectively solving the problems of difficulty in adjustment, poor flexibility, and poor versatility of traditional equipment when the fabric length changes.

[0024] Furthermore, the detection tank 1 is internally equipped with a water cavity 101 and a bottom cavity 102. An output pipe 16 is installed inside the bottom cavity 102. A detection box 11 is fixedly installed at the front end of the detection tank 1. One end of the output pipe 16 is connected to the water cavity 101, and the other end is fixedly connected to the detection box 11. A top cover 12 is fixedly installed above the detection box 11, and the detection box 11 is connected to the top cover 12. A color sensor is fixedly installed inside the top cover 12. The color sensor is electrically connected to the external control terminal equipment for textile fabric colorimetric detection. Illumination lamps are installed on both sides of the color sensor inside the top cover 12 to illuminate the water for detection. A detection box 11 is fixedly installed on one side... A conveying pipe 13 is fixedly installed, and a pump box 14 is provided on one side of the conveying pipe 13. A conveying pump is installed inside the pump box 14. One end of the conveying pipe 13 extends into the interior of the pump box 14 and is connected to the input end of the conveying pump. A drain pipe 15 is fixedly installed at the output end of the conveying pump. The drain pipe 15 is connected to sewage treatment equipment and extends out of the interior of the pump box 14. Electric valves are provided on the outside of the conveying pipe 13, the drain pipe 15 and the output pipe 16, so that during the test, the water in the water chamber 101 after the textile fabric is soaked can flow into the test box 11 through the output pipe 16 for colorimetric testing. After the test, the water can be output outward through the conveying pipe 13 and the drain pipe 15 by starting the conveying pump.

[0025] By incorporating components such as a water chamber 101, a bottom chamber 102, an output pipe 16, a detection box 11, a top cover 12, a color sensor, and an illumination lamp, the colorimetric properties of fabrics can be effectively detected. The color sensor can monitor the changes in pigment concentration in the water in real time, thereby accurately reflecting the colorimetric properties of textile fabrics. At the same time, the illumination lamp helps to fully illuminate the water body, improving the accuracy of the detection. In addition, the cooperation of components such as a pump box 14, a delivery pump, and a drain pipe 15 enables water flow and sampling, further improving the detection efficiency.

[0026] Furthermore, agitation mechanisms 17 are symmetrically arranged on both sides inside the water cavity 101. The agitation mechanism 17 consists of agitation blades and agitation shaft. The agitation blades are fixedly installed on the outside of the agitation shaft. The agitation shaft is rotatably connected to the detection tank 1. The front end of the detection tank 1 is provided with a drive motor for the agitation shaft of the agitation mechanism 17.

[0027] The stirring mechanism 17, through the cooperation of stirring blades and stirring shaft, can effectively stir the water, promote the uniform distribution of pigment particles in the water, thereby improving the accuracy and reliability of fabric colorimetric detection. Furthermore, the stirring action can accelerate chemical reactions in the water, such as the dissolution and dispersion of pigments, further improving detection efficiency and increasing practicality.

[0028] Furthermore, an electric cylinder 3 is fixedly installed in the middle above the fixed plate frame 2. The push rod end of the electric cylinder 3 slides to the inner side of the fixed plate frame 2 and is fixedly connected to the adjustment box 5. Guide rods 4 are symmetrically arranged on both sides of the electric cylinder 3. The lower end of the guide rod 4 slides to the inner side of the fixed plate frame 2 and is fixedly connected to the adjustment box 5.

[0029] With the electric cylinder 3 and guide rod 4, the push rod end of the electric cylinder 3 is fixedly connected to the adjustment box 5, which can realize the lifting and lowering adjustment of the adjustment box 5. The guide rod 4 helps to maintain the stability of the adjustment box 5 during the lifting and lowering process and prevents it from shaking or deviating.

[0030] Furthermore, handwheels 10 are symmetrically arranged on both sides of the adjustment box 5. A drive shaft is fixedly installed on the side of the handwheel 10 facing the adjustment box 5, and the drive shaft is fixedly connected to the ball screw 6. The ball screw 6 can be directly driven to rotate by rotating the handwheel 10, thereby changing the distance between the two fixed clamps 9. The adjustment drive method is simple and easy to implement, which increases its practicality.

[0031] Working principle: During use, according to the length of the textile fabric, the handwheel 10 drives the ball screw 6 to rotate, causing the two adjusting blocks 7 to move synchronously. This, in turn, drives the two fixed clamps 9 to move through the base plate 8, adjusting the distance between them and clamping the fabric. Then, the electric cylinder 3 drives the adjusting box 5 and the fixed clamps 9 below it to move up and down, moving the fabric down to immerse it in the water chamber 101 of the detection tank 1. The stirring mechanism 17 is driven by the drive motor to rotate the stirring shaft and stirring blades, effectively stirring the water and promoting the uniform distribution of pigment particles. After the fabric is soaked, the water in the water chamber 101 flows into the detection box 11 through the output pipe 16. The color sensor detects the change in pigment concentration in the water with the assistance of the lighting lamp, reflecting the color saturation of the fabric. After the detection is completed, the delivery pump in the pump box 14 is started to output the water.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A fabric color degree detection device for textile fabric production, comprising a detection tank body (1), characterized in that: The upper fixed installation of the detection groove body (1) is provided with two fixed plate frames (2), the fixed plate frame (2) is provided as an inverted U-shaped plate, the inner side of the fixed plate frame (2) is provided with an adjusting box (5), the two sides below the adjusting box (5) are respectively and symmetrically provided with fixed clamps (9), the inside of the adjusting box (5) is rotatably provided with a ball screw (6), the threads of the two ends of the ball screw (6) are oppositely arranged, the two ends of the ball screw (6) are respectively and slidably provided with adjusting blocks (7) through ball nuts, the lower fixed installation of the adjusting block (7) is provided with a bottom plate (8), and the lower end of the bottom plate (8) extends to the lower side of the adjusting box (5) and is fixedly connected with the fixed clamps (9).

2. The fabric color degree detection device for textile fabric production according to claim 1, characterized in that: The inside of the detection groove body (1) is respectively provided with a water cavity (101) and a bottom cavity (102), the inside of the bottom cavity (102) is provided with an output pipe (16), the front end of the detection groove body (1) is fixedly provided with a detection box (11), one end of the output pipe (16) is communicated with the water cavity (101), and the other end of the output pipe (16) is fixedly connected with the detection box (11).

3. The fabric color degree detection device for textile fabric production according to claim 2, characterized in that: The upper fixed installation of the detection box (11) is provided with a top cover (12), and the detection box (11) is communicated with the top cover (12), and the inside of the top cover (12) is fixedly provided with a color sensor.

4. The fabric color degree detection device for textile fabric production according to claim 3, characterized in that: One side of the detection box (11) is fixedly provided with a conveying pipe (13), one side of the conveying pipe (13) is provided with a pump box (14), the inside of the pump box (14) is provided with a conveying pump, one end of the conveying pipe (13) extends into the inside of the pump box (14) and is connected with the input end of the conveying pump, the output end of the conveying pump is fixedly provided with a drain pipe (15), and the drain pipe (15) penetrates out of the inside of the pump box (14).

5. The fabric color degree detection device for textile fabric production according to claim 2, characterized in that: The two sides of the inside of the water cavity (101) are respectively and symmetrically provided with stirring mechanisms (17), the stirring mechanism (17) is composed of a stirring blade and a stirring shaft, and the stirring blade is fixedly installed on the outside of the stirring shaft, and the stirring shaft is rotatably connected with the detection groove body (1).

6. The fabric color degree detection device for textile fabric production according to claim 1, characterized in that: The middle of the upper fixed installation of the fixed plate frame (2) is provided with an electric cylinder (3), the push rod end of the electric cylinder (3) slidably extends to the inside of the fixed plate frame (2) and is fixedly connected with the adjusting box (5), and the two sides of the electric cylinder (3) are respectively and symmetrically provided with guide rods (4), and the lower ends of the guide rods (4) slidably extend to the inside of the fixed plate frame (2) and are fixedly connected with the adjusting box (5).

7. The fabric color detection device for textile fabric production according to claim 1, characterized in that: The two sides of the adjusting box (5) are respectively and symmetrically provided with hand wheels (10), one side of the hand wheel (10) towards the adjusting box (5) is fixedly provided with a transmission shaft, and the transmission shaft is fixedly connected with the ball screw (6).

Citation Information

Patent Citations

  • Fabric coloring degree detection equipment for textile fabric production

    CN215910316U