Crack detection device for water conservancy detection

Abstract

The utility model discloses a crack detection device for water conservancy detection, which relates to the technical field of water conservancy detection and comprises a vehicle body, the vehicle body comprises a mounting plate, a camera component is mounted at the bottom of the front end of the mounting plate, a detection mechanism and a smearing mechanism are arranged on the mounting plate, and a polishing mechanism is arranged on the rear side of the camera component and comprises a lifting frame. The lifting frame is slidably mounted on the mounting plate in the vertical direction and rotationally connected with a rotating shaft, the bottom end of the rotating shaft is fixedly connected with a grinding disc, the top end of the rotating shaft penetrates through the mounting plate and is fixedly connected with a lifting gear, and the bottom of the mounting plate is fixedly connected with an air cylinder. The surface of the crack can be polished to be flat by arranging the polishing mechanism, air blowing can be conducted on the surface of the crack through cooperation of the air supply mechanism and the air blowing mechanism, dust generated by the polishing mechanism and particles at the crack can be blown away, it is guaranteed that the crack is clean, and therefore the transducer can be tightly attached to the surface of the crack; and the detection accuracy is improved.

Description

Technical Field

[0001] This utility model relates to the field of water conservancy testing technology, and in particular to a crack detection device for water conservancy testing. Background Technology

[0002] The overall sturdiness of water conservancy-related structures directly affects their actual service life. To ensure the safety of water conservancy structures after completion, it is necessary to conduct on-site inspections using specialized crack detection devices.

[0003] For example, patent document CN217954343U discloses a multi-angle dam crack detection device for hydraulic testing. This device adjusts the transducer angle using an angle adjustment device, applies coupling agent to the bottom of the transducer using an applicator, and then uses the angle adjustment device to attach the bottom of the transducer to the crack for detection. The detection results are displayed on the main unit's screen, thus reducing the workload of workers and improving the equipment's detection efficiency. However, current detection devices require the transducer to be in close contact with the surface of the crack during use. This has certain drawbacks; if the surface of the crack being detected has slight protrusions or hard particles, the transducer cannot maintain close contact, leading to erroneous detection results and inaccurate detection. Utility Model Content

[0004] The purpose of this invention is to provide a crack detection device for hydraulic testing in order to solve the above-mentioned problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A crack detection device for hydraulic testing includes a vehicle body, which includes a mounting plate. A camera assembly is mounted on the bottom front end of the mounting plate. A detection mechanism and a coating mechanism are provided on the mounting plate. A grinding mechanism is provided behind the camera assembly. The grinding mechanism includes a lifting frame that is slidably mounted on the mounting plate in a vertical direction. A rotating shaft is rotatably connected to the lifting frame. A grinding disc is fixedly connected to the bottom end of the rotating shaft. The top end of the rotating shaft passes through the mounting plate and is fixedly connected to a lifting gear. A cylinder is fixedly connected to the bottom of the mounting plate. The output shaft of the cylinder is fixedly connected to the bottom end of the lifting frame. An air blowing mechanism is provided behind the grinding mechanism. An air supply mechanism for providing airflow to the air blowing mechanism is provided at the top of the air blowing mechanism. A power mechanism for driving the grinding mechanism and the air supply mechanism to rotate is provided at the top of the mounting plate. The detection mechanism is located behind the air blowing mechanism, and the coating mechanism is located behind the detection mechanism.

[0007] Preferably, the air supply mechanism includes a rotating pipe that passes through the mounting plate in the vertical direction and is rotatably connected to the mounting plate. A fan blade is fixedly connected inside the rotating pipe, and a gear ring is fixedly connected to the outer wall of the rotating pipe. The gear ring meshes with a lifting gear, and the thickness of the gear ring is greater than the thickness of the lifting gear.

[0008] Preferably, the air blowing mechanism includes a connecting shell, which is rotatably connected to the bottom of the rotating tube. An air blowing pipe is fixedly connected to the bottom of the connecting shell. The rotating tube communicates with the air blowing pipe through the connecting shell. Multiple air blowing ports are provided at the bottom of the air blowing pipe. Fixing plates are fixedly connected to both sides of the air blowing pipe, and the fixing plates are fixedly connected to the bottom of the mounting plate.

[0009] Preferably, the power mechanism includes a bracket, which is fixedly connected to a mounting plate. A power motor is fixedly connected to the bracket, and a power gear is fixedly connected to the output end of the power motor. The power gear meshes with a gear ring.

[0010] Preferably, the testing mechanism includes an electric telescopic rod, which is fixedly connected to the bottom of the mounting plate. The output end of the electric telescopic rod is fixedly connected to a mounting frame. A flip motor is fixedly connected to one side of the mounting frame. A flip block is fixedly connected to the output end of the flip motor. The flip block is rotatably connected inside the mounting frame. A transducer is fixedly connected to the bottom of the flip block.

[0011] Preferably, the coating mechanism includes a material container, which is fixedly connected to the top of the mounting plate. A hydraulic cylinder is fixedly connected to the top of the material container, and a guide pipe is fixedly connected to the bottom of the material container.

[0012] The beneficial effects are as follows: by setting up a grinding mechanism, the surface of the crack can be ground smooth. Through the cooperation of the air supply mechanism and the air blowing mechanism, air can be blown onto the surface of the crack to remove the dust generated by the grinding mechanism and the particles in the crack, ensuring that the crack is clean. This allows the transducer to fit tightly against the surface of the crack, improving the accuracy of detection.

[0013] The additional technical features and advantages of this utility model will become more apparent from the following description, or may be learned through specific practice of this utility model. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a perspective view of a crack detection device for hydraulic testing according to the present invention;

[0016] Figure 2 This is a left view of a crack detection device for water conservancy testing as described in this utility model;

[0017] Figure 3 This is a front view of the grinding mechanism of the crack detection device for water conservancy testing described in this utility model;

[0018] Figure 4 This is a front sectional view of the air supply mechanism of the crack detection device for water conservancy testing described in this utility model;

[0019] Figure 5 This utility model describes a crack detection device for hydraulic testing. Figure 4 Enlarged view of the structure at point A in the middle;

[0020] Figure 6 This is a front view of the detection mechanism of a crack detection device for water conservancy testing as described in this utility model.

[0021] The reference numerals in the attached drawings are explained as follows: 1. Vehicle body; 101. Mounting plate; 102. Support leg; 103. Roller; 104. Handle; 105. Detection host; 2. Camera assembly; 3. Grinding mechanism; 301. Lifting frame; 302. Rotating shaft; 303. Grinding disc; 304. Lifting gear; 305. Cylinder; 4. Air supply mechanism; 401. Rotating pipe; 402. Fan blade; 403. Gear ring; 5. Air blowing mechanism; 501. Connecting shell; 502. Air blowing pipe; 503. Fixing plate; 6. Power mechanism; 601. Bracket; 602. Power motor; 603. Power gear; 7. Detection mechanism; 701. Electric telescopic rod; 702. Mounting frame; 703. Tilting motor; 704. Tilting block; 705. Transducer; 8. Coating mechanism; 801. Material box; 802. Hydraulic cylinder; 803. Guide pipe. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] The present invention will be further described below with reference to the accompanying drawings:

[0025] like Figures 1-6As shown, a crack detection device for hydraulic testing includes a vehicle body 1. The vehicle body 1 includes a mounting plate 101. Support legs 102 are screwed to the four corners of the top of the mounting plate 101. Rollers 103 are mounted on the bottom of the support legs 102 to facilitate movement of the vehicle body 1. A handle 104 is screwed to the rear end of the top of the vehicle body 1. A detection host 105 is mounted on the handle 104. A camera assembly 2 is mounted on the bottom front end of the mounting plate 101. The camera assembly 2 transmits crack images to the detection host 105. Operators observe the cracks through the display screen on the detection host 105. The mounting plate 101 is equipped with a detection mechanism 7 and a coating mechanism 8. The coating mechanism 8 is used to apply the coating to the cracks. Mechanism 7 applies coupling agent. A grinding mechanism 3 is provided on the rear side of camera assembly 2. The grinding mechanism 3 includes a lifting frame 301, which is slidably mounted on the mounting plate 101 in the vertical direction. A rotating shaft 302 is rotatably connected to the lifting frame 301. A grinding disc 303 is fixedly connected to the bottom end of the rotating shaft 302. The top end of the rotating shaft 302 passes through the mounting plate 101 and is fixedly connected to a lifting gear 304. A cylinder 305 is fixedly connected to the bottom of the mounting plate 101. The output shaft of the cylinder 305 is fixedly connected to the bottom end of the lifting frame 301. The cylinder 305 drives the lifting frame 301 to move up and down, so that the grinding disc 303 can contact the crack surface and grind the surface protrusions.

[0026] A blowing mechanism 5 is provided on the rear side of the polishing mechanism 3. An air supply mechanism 4 is provided on the top of the blowing mechanism 5 to provide air power to the blowing mechanism 5. A power mechanism 6 is provided on the top of the mounting plate 101 to drive the polishing mechanism 3 and the air supply mechanism 4 to rotate. A detection mechanism 7 is provided on the rear side of the blowing mechanism 5. A coating mechanism 8 is provided on the rear side of the detection mechanism 7.

[0027] The air supply mechanism 4 includes a rotating pipe 401, which passes through the mounting plate 101 in the vertical direction and is rotatably connected to the mounting plate 101. A fan blade 402 is fixedly connected inside the rotating pipe 401, and a gear ring 403 is fixedly connected to the outer wall of the rotating pipe 401. The gear ring 403 meshes with the lifting gear 304. The rotating pipe 401 drives the fan blade 402 to rotate, and the fan blade 402 blows air downward. At the same time, the gear ring 403 drives the lifting gear 304 to rotate, causing the grinding disc 303 to rotate for grinding. This allows grinding and blowing to occur simultaneously. The thickness of the gear ring 403 is greater than the thickness of the lifting gear 304, ensuring that the lifting gear 304 remains in mesh with the gear ring 403 even when it moves up and down a certain distance.

[0028] The air blowing mechanism 5 includes a connecting shell 501, which is rotatably connected to the bottom of the rotating tube 401. An air blowing pipe 502 is fixedly connected to the bottom of the connecting shell 501. The rotating tube 401 is connected to the air blowing pipe 502 through the connecting shell 501. The bottom of the air blowing pipe 502 is provided with multiple air blowing ports. The airflow generated by the rotation of the fan blade 402 enters the air blowing pipe 502 through the connecting shell 501. Then the airflow is blown out through the air blowing ports at the bottom of the air blowing pipe 502 to blow away the dust in the crack. Fixing plates 503 are fixedly connected to both sides of the air blowing pipe 502. The fixing plates 503 are fixedly connected to the bottom of the mounting plate 101.

[0029] The power mechanism 6 includes a bracket 601, which is connected to the mounting plate 101 by screws. A power motor 602 is connected to the bracket 601 by bolts. A power gear 603 is fixedly connected to the output end of the power motor 602, and the power gear 603 meshes with the gear ring 403.

[0030] The testing mechanism 7 includes an electric telescopic rod 701, which is connected to the bottom of the mounting plate 101 by screws. The output end of the electric telescopic rod 701 is fixedly connected to a mounting frame 702. A flip motor 703 is bolted to one side of the mounting frame 702. A flip block 704 is fixedly connected to the output end of the flip motor 703. The flip block 704 is rotatably connected inside the mounting frame 702. A transducer 705 is fixedly connected to the bottom of the flip block 704.

[0031] The coating mechanism 8 includes a material container 801, which is fixedly connected to the top of the mounting plate 101. A hydraulic cylinder 802 is fixedly connected to the top of the material container 801, and a guide pipe 803 is fixedly connected to the bottom of the material container 801.

[0032] Working principle: During use, the operator pushes handle 104 to move vehicle body 1. Camera component 2 transmits the image of the crack to detection host 105. The operator observes the crack through the display screen on the detection host 105. When a protrusion is encountered at the crack, the grinding disc 303 is moved above the protrusion. Cylinder 305 drives lifting frame 301 to move down. Lifting frame 301 drives rotating shaft 302 and grinding disc 303 to move down. Through power motor 602, power gear 603 rotates. Power gear 603 drives gear ring 403 and rotating tube 401 to rotate. Gear ring 403 drives lifting gear 304 to rotate. Lifting gear 304 drives grinding disc 303 to rotate through rotating shaft 302. Grinding disc 303 then rotates against the protrusion. The material is polished to make the crack surface smooth. At the same time, the rotating tube 401 drives the fan blade 402 to rotate and generate airflow. The airflow enters the blowing tube 502 downward and is blown out from the blowing port at the bottom of the blowing tube 502, blowing away the dust at the crack. Then the transducer 705 moves to the detection position. The flipping motor 703 drives the flipping block 704 to rotate. The flipping block 704 drives the transducer 705 to rotate, so that the detection surface of the transducer 705 is aligned with the guide tube 803. The hydraulic cylinder 802 squeezes the inner coupling agent of the material box 801 from the guide tube 803. After the transducer 705 is coated with coupling agent, it is rotated to a vertical position. Then the electric telescopic rod 701 drives the mounting bracket 702 to move down, so that the transducer 705 moves down and sticks to the crack surface for detection.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A crack detection device for hydraulic testing, comprising a vehicle body (1), the vehicle body (1) comprising a mounting plate (101), a camera assembly (2) mounted on the bottom front end of the mounting plate (101), and a detection mechanism (7) and a coating mechanism (8) disposed on the mounting plate (101), characterized in that: A polishing mechanism (3) is provided on the rear side of the camera assembly (2). The polishing mechanism (3) includes a lifting frame (301), which is slidably mounted on the mounting plate (101) in the vertical direction. A rotating shaft (302) is rotatably connected to the lifting frame (301). A polishing disc (303) is fixedly connected to the bottom end of the rotating shaft (302). A lifting gear (304) is fixedly connected to the top end of the rotating shaft (302) through the mounting plate (101). A cylinder (305) is fixedly connected to the bottom of the mounting plate (101). The output shaft of the cylinder (305) is fixedly connected to the bottom end of the lifting frame (301). A blowing mechanism (5) is provided on the rear side of the grinding mechanism (3). A blower mechanism (4) for providing air force to the blowing mechanism (5) is provided on the top of the blowing mechanism (5). A power mechanism (6) for driving the grinding mechanism (3) and the blower mechanism (4) to rotate is provided on the top of the mounting plate (101). The detection mechanism (7) is located on the rear side of the blowing mechanism (5). The coating mechanism (8) is located on the rear side of the detection mechanism (7).

2. The crack detection device for hydraulic testing according to claim 1, characterized in that: The air supply mechanism (4) includes a rotating tube (401), which passes through the mounting plate (101) in the vertical direction and is rotatably connected to the mounting plate (101). A fan blade (402) is fixedly connected inside the rotating tube (401), and a gear ring (403) is fixedly connected to the outer wall of the rotating tube (401). The gear ring (403) meshes with the lifting gear (304), and the thickness of the gear ring (403) is greater than the thickness of the lifting gear (304).

3. A crack detection device for hydraulic testing according to claim 2, characterized in that: The air blowing mechanism (5) includes a connecting shell (501), which is rotatably connected to the bottom of the rotating tube (401). An air blowing tube (502) is fixedly connected to the bottom of the connecting shell (501). The rotating tube (401) communicates with the air blowing tube (502) through the connecting shell (501). The bottom of the air blowing tube (502) is provided with multiple air blowing ports. Fixing plates (503) are fixedly connected to both sides of the air blowing tube (502). The fixing plates (503) are fixedly connected to the bottom of the mounting plate (101).

4. A crack detection device for hydraulic testing according to claim 2, characterized in that: The power mechanism (6) includes a bracket (601), which is fixedly connected to the mounting plate (101). A power motor (602) is fixedly connected to the bracket (601), and a power gear (603) is fixedly connected to the output end of the power motor (602). The power gear (603) meshes with the gear ring (403).

5. A crack detection device for hydraulic testing according to claim 1, characterized in that: The detection mechanism (7) includes an electric telescopic rod (701), which is fixedly connected to the bottom of the mounting plate (101). The output end of the electric telescopic rod (701) is fixedly connected to a mounting frame (702). A flipping motor (703) is fixedly connected to one side of the mounting frame (702). A flipping block (704) is fixedly connected to the output end of the flipping motor (703). The flipping block (704) is rotatably connected inside the mounting frame (702). A transducer (705) is fixedly connected to the bottom of the flipping block (704).

6. A crack detection device for hydraulic testing according to claim 1, characterized in that: The coating mechanism (8) includes a material container (801), which is fixedly connected to the top of the mounting plate (101). A hydraulic cylinder (802) is fixedly connected to the top of the material container (801), and a guide tube (803) is fixedly connected to the bottom of the material container (801).

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