DC sensor detection bench

By introducing multiple power supply components and parallel output busbars into the DC sensor testing station, the problem of single output current was solved, enabling output of multiple current intensities, improving testing efficiency and adaptability, and meeting the needs of high current testing.

CN223796680UActive Publication Date: 2026-01-13JIUJIANG LIYUAN RECTIFICATION EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423186299.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-01-13
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing DC sensor test benches have limited output current, capable of outputting only a single current intensity, which affects testing efficiency and makes it difficult to meet the testing needs of large-volume sensors.

Method used

A testing platform was designed that includes primary, secondary, and tertiary power supply components, each with a different output current intensity. Multiple current intensities are achieved through parallel output busbars. The platform is combined with a shunt and a display device for current measurement and display.

Benefits of technology

It achieves output of multiple current intensities, improving testing efficiency and flexibility. It can simultaneously test sensors with different current requirements, with a maximum output current of up to 10KA, meeting the needs of high current detection, and is easy to expand and maintain.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223796680U_ABST
    Figure CN223796680U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of sensor test equipment, and discloses a DC sensor detection bench comprising a cabinet; at least one first-stage power supply, at least one second-stage power supply and at least two third-stage power supplies; the output current of the first-stage power supply is A1, the output current of the second-stage power supply is A2, the output current of the third-stage power supply is A3, and A1 < A2 < A3; the first-stage power supply, the second-stage power supply and the third-stage power supply are respectively connected with the first-stage output The secondary output line bar is connected with a line bar on the output side of the power supply with the same output current; the DC sensor detection bench provided by the utility model can output a plurality of currents with different intensities, meets a plurality of test requirements, and can test DC sensors with different current requirements at the same time in one test, thereby substantially improving the test efficiency. A user can select a corresponding wire bar to perform connection test according to requirements, thereby realizing flexible configuration, power supply modularization, parallel arrangement of output ends, and high-current output.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of sensor testing equipment technology, specifically to a DC sensor testing station. Background Technology

[0002] A DC sensor test bench is a device used to test the performance of DC sensors to ensure their accuracy and reliability in practical applications. The test bench simulates actual working conditions to perform comprehensive performance tests on the sensors.

[0003] During the test, the DC sensor test bench precisely controls the output current and monitors the sensor's response in real time. By comparing the values ​​detected by the DC sensor with the actual output current values, key performance indicators such as the sensor's sensitivity, zero-point drift, and temperature drift are obtained.

[0004] In related technologies, DC sensor test benches have certain limitations in terms of output current. Specifically, the output current of the test bench is often limited, making it difficult to meet test requirements. Furthermore, it can usually only output a single type of current, affecting test efficiency and making it difficult to meet the detection needs of large-volume sensors. Utility Model Content

[0005] In view of this, the present invention provides a DC sensor detection station to solve the problem that the output current of the test station is limited and can only output a single type of current, which affects the testing efficiency.

[0006] This utility model provides a DC sensor detection station, comprising: a cabinet; a power supply assembly disposed in the cabinet, the power supply assembly including at least one primary power supply, at least one secondary power supply, and at least two tertiary power supplies; wherein the output current intensity of the primary power supply is A1, the output current intensity of the secondary power supply is A2, and the output current intensity of the tertiary power supply is A3, where A1 < A2 < A3; the output terminals of the primary, secondary, and tertiary power supplies are respectively connected to primary output busbars, and multiple primary output busbars are arranged among each other; secondary output busbars are connected to the primary output busbars on the output side of at least two power supplies with the same output current intensity; wherein the primary and secondary output busbars are adapted to output currents of different intensities respectively, so as to connect different sensors on them respectively; shunts are respectively provided on the primary and secondary output busbars, and the shunts are adapted to measure the actual output current on the busbars.

[0007] In one optional implementation, the primary output busbar includes a first output busbar, a second output busbar, and a third output busbar; the first output busbar is connected to the output terminal of the primary power supply, the second output busbar is connected to the output terminal of the secondary power supply, and the third busbar is connected to the output terminal of the tertiary power supply; the secondary output busbar is connected to the third output busbar at at least two tertiary power supplies.

[0008] In one optional implementation, the shunt includes a first shunt, a second shunt, a third shunt, and a fourth shunt; the first shunt is located at the first output busbar, the second shunt is located at the second output busbar, the third shunt is located at the third output busbar, and the fourth shunt is located at the secondary output busbar.

[0009] In one optional embodiment, it further includes a display device disposed at the first cabinet and electrically connected to the first splitter, the second splitter, the third splitter and the fourth splitter respectively.

[0010] In one optional embodiment, the cabinet includes a first cabinet and a second cabinet, which are connected; the primary power supply, the secondary power supply and the tertiary power supply are respectively disposed in the first cabinet; the first output busbar, the second output busbar and the third output busbar extend from the first cabinet into the second cabinet and are adapted to house sensors in the second cabinet.

[0011] In one optional implementation, the system further includes: a first busbar electrically connected to the first splitter and disposed outside the second cabinet; a second busbar electrically connected to the second splitter and disposed outside the second cabinet; a third busbar electrically connected to the second splitter and disposed outside the second cabinet; and a fourth busbar electrically connected to the fourth splitter and disposed outside the second cabinet.

[0012] In one optional embodiment, the system further includes a circuit breaker located at the first cabinet, the circuit breaker being electrically connected to the primary power supply, the secondary power supply, and the tertiary power supply, respectively.

[0013] In one alternative implementation, a main switch is also included, located at the first cabinet and electrically connected to the power supply assembly and the display device.

[0014] In one optional implementation, the output current intensity A1 of the primary power supply is 200A, the output current intensity A2 of the secondary power supply is 1000A, and the output current intensity A3 of the tertiary power supply is 5000A.

[0015] In one alternative implementation, the second cabinet is provided with a cabinet door.

[0016] Beneficial effects: By setting up a power supply assembly containing at least one primary power supply, at least one secondary power supply, and at least two tertiary power supplies with varying output current intensities, and further incorporating parallel secondary output busbars, the DC sensor testing station can output currents of various intensities, greatly expanding its functionality. It allows for simultaneous testing of DC sensors with different current requirements in a single setup, significantly improving testing efficiency. The primary and secondary output busbars enable users to select the appropriate busbar for connection based on the sensor's current requirements, simplifying the testing process, increasing testing flexibility, and allowing the testing station to adapt to a wider range of sensor testing needs. The modular design of the power supply assembly and the parallel output busbars enable high-current output, up to 10kA, meeting testing requirements and facilitating easy expansion and maintenance of the testing station. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the DC sensor detection station of this utility model;

[0019] Figure 2 This is a front view of the DC sensor detection station of this utility model;

[0020] Figure 3 This utility model Figure 2 A schematic diagram of the cross-section along direction A.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Primary power supply; 11. First output busbar; 12. First shunt; 13. First busbar;

[0023] 2. Secondary power supply; 21. Second output busbar; 22. Second shunt; 23. Second busbar;

[0024] 3. Three-stage power supply; 31. Third output busbar; 32. Third shunt; 33. Third busbar;

[0025] 4. Server rack; 41. First rack; 42. Second rack; 421. Rack door;

[0026] 5. Power supply components;

[0027] 6. Primary output busbar;

[0028] 7. Secondary output busbar; 71. Fourth shunt; 72. Fourth busbar;

[0029] 8. Display device;

[0030] 9. Circuit breaker;

[0031] 10. Main switch. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0033] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0036] The following is combined with Figures 1 to 3 The following describes embodiments of the present invention.

[0037] According to an embodiment of this utility model, a DC sensor detection station is provided, comprising: a cabinet 4; a power supply assembly 5 disposed in the cabinet 4, the power supply assembly 5 including at least one primary power supply 1, at least one secondary power supply 2, and at least two tertiary power supplies 3; wherein the output current intensity of the primary power supply 1 is A1, the output current intensity of the secondary power supply 2 is A2, and the output current intensity of the tertiary power supply 3 is A3, wherein A1 < A2 < A3; the output terminals of the primary power supply 1, secondary power supply 2, and tertiary power supply 3 are respectively connected to primary output busbars 6, and multiple primary output busbars 6 are arranged among each other; secondary output busbars 7 are connected to the primary output busbars 6 on the output side of at least two power supplies with the same output current intensity; wherein the primary output busbars 6 and secondary output busbars 7 are adapted to output currents of different intensities respectively, so as to attach different sensors to them respectively; shunts are respectively disposed on the primary output busbars 6 and secondary output busbars 7, and the shunts are adapted to measure the actual output current on the busbars.

[0038] It should be noted that the primary output busbar 6 is directly connected to the output terminal of the power supply and serves as the basic output section. The secondary output busbar 7 is used to connect multiple power supplies with the same current intensity in parallel, so as to multiply the output current intensity on them. In this embodiment, the power supply assembly 5 includes one primary power supply 1, one secondary power supply 2, and two tertiary power supplies 3. Therefore, the secondary output busbar 7 is only connected to the third output busbar 31 on the output side of the two tertiary power supplies 3 to obtain a higher output current intensity.

[0039] It should be noted that the output current intensity A1 of the primary power supply 1 is 200A, the output current intensity A2 of the secondary power supply 2 is 1000A, and the output current intensity A3 of the tertiary power supply 3 is 5000A; furthermore, the output current intensity of the secondary output busbar 7 is 10000A, realizing high current output.

[0040] It should be noted that power supply 1, power supply 2, and power supply 3 are all high-frequency switching power supplies.

[0041] Furthermore, the primary output busbar 6 includes a first output busbar 11, a second output busbar 21, and a third output busbar 31; the first output busbar 11 is connected to the output terminal of the primary power supply 1, the second output busbar 21 is connected to the output terminal of the secondary power supply 2, and the third output busbar 31 is connected to the output terminal of the tertiary power supply 3; the secondary output busbar 7 is connected to the third output busbar 31 at at least two tertiary power supplies 3.

[0042] It should be noted that the first output busbar 11, the second output busbar 21, the third output busbar 31, and the second-level output busbar 7 can all be, but are not limited to, conductive copper busbars.

[0043] Furthermore, the shunt includes a first shunt 12, a second shunt 22, a third shunt 32, and a fourth shunt 71; the first shunt 12 is located at the first output busbar 11 and is used to detect the actual current intensity; the second shunt 22 is located at the second output busbar 21 and is used to detect the actual current intensity; the third shunt 32 is located at the third output busbar 31, and the fourth shunt 71 is located at the second-stage output busbar 7 and is used to detect the actual current intensity.

[0044] The DC sensor detection station also includes a display device 8, which is located at the first cabinet 41 and is electrically connected to the first shunt 12, the second shunt 22, the third shunt 32 and the fourth shunt 71 respectively, for displaying the actual current value detected by the shunt. The display device 8 may include a touch screen and a multi-functional panel located on the upper and lower sides of the touch screen.

[0045] The specific usage process of the DC sensor testing station is as follows: Take multiple DC sensors of different models to be tested, each applied to different output current intensities. Install these different models of DC sensors onto output busbars with different output current intensities. Turn on the main switch 10, and then turn on the corresponding switches for primary power supply 1, secondary power supply 2, and tertiary power supply 3. Primary power supply 1, secondary power supply 2, and tertiary power supply 3 are all high-frequency switching power supplies. Alternating current is converted into direct current by the high-frequency switching power supply. The direct current is output through the output busbars, passing through shunts on the busbars, and then through the DC sensors. The shunts measure the actual output current value on the output busbars and feed this value back to the display device 8. The operator can read the actual output current value through the display device 8. The DC sensors to be tested can also be electrically connected to the display device 8. The operator can read the value detected by the DC sensors through the display device 8 and compare the detected value with the actual output current value to confirm whether the DC sensor's function meets the requirements.

[0046] In this embodiment, by setting up a power supply component 5 comprising at least one primary power supply 1, at least one secondary power supply 2, and at least two tertiary power supplies 3, with each power supply having a different output current intensity, and also including a parallel secondary output busbar 7, the DC sensor testing station can output currents of various intensities, greatly expanding the functionality of the testing station. In a single test setup, DC sensors with different current requirements can be tested simultaneously, significantly improving testing efficiency. The primary output busbar 6 and the secondary output busbar 7 allow users to select the appropriate busbar for connection testing based on the sensor's current requirements, simplifying the testing process, increasing testing flexibility, and enabling the testing station to adapt to a wider range of sensor testing needs. The modular design of the power supply component 5 and the parallel output busbar configuration enable high current output, up to 10kA, meeting testing requirements and making the testing station easy to expand and maintain.

[0047] In some embodiments, combined with Figures 1 to 3 As shown, the cabinet 4 includes a first cabinet 41 and a second cabinet 42, which are connected and provide basic mounting positions for various functional components. The primary power supply 1, the secondary power supply 2, and the tertiary power supply 3 are respectively installed in the first cabinet 41, with two tertiary power supplies 3 stacked on top of each other. The primary power supply 1 and the secondary power supply 2 are positioned above the tertiary power supply 3. The second cabinet 42 has a certain space. One end of the first output busbar 11, the second output busbar 21, and the third output busbar 31 are connected to the output end of the power supply, and then extend from the first cabinet 41 into the second cabinet 42. The sensor is connected to the output busbar and is located in the second cabinet 42.

[0048] In some embodiments, combined with Figures 1 to 3 As shown, the DC sensor detection station also includes: a first busbar 13, electrically connected to the first shunt 12 and disposed outside the second cabinet 42, for transmitting current and connecting other electrical equipment; a second busbar 23, electrically connected to the second shunt 22 and disposed outside the second cabinet 42, for transmitting current and connecting other electrical equipment; a third busbar 33, electrically connected to the second shunt 22 and disposed outside the second cabinet 42, for transmitting current and connecting other electrical equipment; and a fourth busbar 72, electrically connected to the fourth shunt 71 and disposed outside the second cabinet 42, for transmitting current and connecting other electrical equipment.

[0049] It should be noted that the first busbar 13, the second busbar 23, the third busbar 33, and the fourth busbar 72 can all be, but are not limited to, conductive copper busbars.

[0050] In some embodiments, combined with Figure 1 As shown, the DC sensor detection platform also includes circuit breakers 9, which are located at the first cabinet 41. The circuit breakers 9 are 5000A high-frequency switching power supply circuit breakers, 1000A high-frequency switching power supply circuit breakers, and 200A high-frequency switching power supply circuit breakers. These high-frequency switching power supplies are electrically connected to the tertiary power supply 3, the secondary power supply 2, and the primary power supply 1, respectively.

[0051] In some embodiments, combined with Figure 1 As shown, the DC sensor detection station also includes a main switch 10, which is located at the first cabinet 41 and is electrically connected to the power supply assembly 5 and the display device 8. The main switch 10 is a power main switch 10 used to control the power supply to the DC sensor detection station.

[0052] In some embodiments, combined with Figure 1 As shown, the second cabinet 42 is provided with a cabinet door 421, which can be used to house various functional components.

[0053] Obviously, the above embodiments are merely examples for clear illustration and are not intended to limit the implementation. Although embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and all such modifications and variations fall within the scope defined by the present invention.

Claims

1. A DC sensor test station, characterized by, The utility model relates to a power supply device, including: a cabinet (4); a power supply assembly (5) arranged at the cabinet (4), the power supply assembly (5) comprising at least one primary power supply (1), at least one secondary power supply (2) and at least two tertiary power supplies (3); wherein the output current intensity of the primary power supply (1) is A1, the output current intensity of the secondary power supply (2) is A2, and the output current intensity of the tertiary power supply (3) is A3, wherein A1 the output ends of the primary power supply (1), the secondary power supply (2) and the tertiary power supply (3) are respectively connected with a primary output line row (6), and a plurality of primary output line rows (6) are arranged; a secondary output line row (7) is connected with the primary output line row (6) on the output side of at least two power supplies with the same output current intensity; wherein the primary output line row (6) and the secondary output line row (7) are adapted to output currents with different intensities respectively, so as to be respectively sleeved with different sensors thereon; a shunt is respectively arranged on the primary output line row (6) and the secondary output line row (7), and the shunt is adapted to measure the actual output current on the line row.

2. The DC sensor test station of claim 1, wherein, the primary output line row (6) comprises a first output line row (11), a second output line row (21) and a third output line row (31); the output end of the first output line row (11) is connected with the primary power supply (1), the output end of the second output line row (21) is connected with the secondary power supply (2), and the output end of the third output line row (31) is connected with the tertiary power supply (3); the secondary output line row (7) is connected with the third output line row (31) at at least two tertiary power supplies (3).

3. The DC sensor test station of claim 2, wherein, the shunt comprises a first shunt (12), a second shunt (22), a third shunt (32) and a fourth shunt (71); the first shunt (12) is arranged at the first output line row (11), the second shunt (22) is arranged at the second output line row (21), the third shunt (32) is arranged at the third output line row (31), and the fourth shunt (71) is arranged at the secondary output line row (7).

4. The DC sensor test station of claim 3, wherein, the cabinet (4) comprises a first cabinet body (41) and a second cabinet body (42), and the first cabinet body (41) and the second cabinet body (42) are communicated; the primary power supply (1), the secondary power supply (2) and the tertiary power supply (3) are respectively arranged in the first cabinet body (41); the first output line row (11), the second output line row (21) and the third output line row (31) respectively extend from the first cabinet body (41) into the second cabinet body (42) and are adapted to be provided with sensors at the second cabinet body (42).

5. The DC sensor test station of claim 4, wherein, Further comprising a display device (8) arranged at the first cabinet body (41) and electrically connected with the first shunt (12), the second shunt (22), the third shunt (32) and the fourth shunt (71) respectively.

6. The DC sensor test station of claim 5, wherein, Further comprising a first bus line row (13) electrically connected with the first shunt (12) and arranged outside the second cabinet body (42). A second busbar row (23) is electrically connected with the second shunt (22) and arranged outside the second cabinet (42); A third busbar row (33) is electrically connected with the second shunt (22) and arranged outside the second cabinet (42); A fourth busbar row (72) is electrically connected with the fourth shunt (71) and arranged outside the second cabinet (42).

7. The DC sensor test station of claim 6, wherein, Further comprising a circuit breaker (9) arranged at the first cabinet (41), the circuit breaker (9) is electrically connected with the first power supply (1), the second power supply (2) and the third power supply (3) respectively.

8. The DC sensor test station of claim 7, wherein, Further comprising a total switch (10) arranged at the first cabinet (41), the total switch (10) is electrically connected with the power supply assembly (5) and the display device (8).

9. The DC sensor test station according to any one of claims 3 to 8, characterized in that The output current intensity A1 of the first power supply (1) is 200A, the output current intensity A2 of the second power supply (2) is 1000A, and the output current intensity A3 of the third power supply (3) is 5000A.

10. The DC sensor test station of claim 4, wherein, The second cabinet (42) is provided with a cabinet door (421).