New energy high-voltage connector

By introducing anti-detachment shell, fastening bolts, and anti-detachment plate structures into the new energy high-voltage connector, the problem of connector loosening has been solved, and the stability of the connection and the reliability of power transmission have been achieved.

CN223797668UActive Publication Date: 2026-01-13SHENZHEN ANRUI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202520310837.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-01-13
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

Existing high-voltage connectors for new energy vehicles are prone to loosening during use due to vehicle bumps or frequent plugging and unplugging, lacking anti-loosening structures, resulting in unstable connections.

Method used

It adopts an anti-detachment shell, fastening bolts, anti-detachment plate and plug structure. After plugging in, tightening the fastening bolts will fix the anti-detachment plate in the anti-detachment shell. Combined with the design of sliding groove, sliding rod, slider and spring, it ensures that the connector will automatically spring back to reset when loose, to prevent loosening.

Benefits of technology

It effectively prevents high-voltage connectors from loosening during use, ensuring the stability and reliability of power transmission and reducing the risk of connector damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy high-voltage connector, which comprises a main connecting shell and an auxiliary connecting shell, the main connecting shell is located at the left side of the auxiliary connecting shell, one side of the main connecting shell is fixedly connected with a connecting handle, and one side of the connecting handle far away from the main connecting shell is fixedly connected with a positioning plate. A male connector is fixedly connected to one side of the positioning plate, a connector is fixedly connected to one side of the auxiliary connecting shell, and a female connector is fixedly connected to the side, away from the auxiliary connecting shell, of the connector. Through the anti-falling shell, the fastening bolt, the anti-falling plate and the insertion hole, the anti-falling plate penetrates through the through hole in the surface of the positioning plate along with insertion of the male connector and the female connector, the anti-falling shell is moved to one side of the anti-falling plate to be located in an inner cavity of the anti-falling shell, and the fastening bolt is screwed to one end of the fastening bolt to penetrate through the insertion hole in the surface of the anti-falling plate; therefore, the anti-falling plate is firmly fixed in the inner cavity of the anti-falling shell, and the male connector and the female connector are prevented from loosening when being plugged.
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Description

Technical Field

[0001] This utility model relates to the field of high-voltage connector technology, specifically a new energy high-voltage connector. Background Technology

[0002] High-voltage connectors for new energy are power connection devices used in new energy vehicles, charging facilities, energy storage systems and other fields. They are mainly responsible for the transmission of high-voltage current. With the rapid development of electric vehicles and other new energy equipment, high-voltage connectors play a vital role in providing safe, reliable and efficient power transmission.

[0003] For example, China Utility Model Patent No. 202320147359.6 provides a "new energy high voltage connector". This patent includes a socket and a plug. The socket includes an end cover and a pin terminal disposed in the end cover. The plug includes a shell. The shell is provided with a mating sleeve corresponding to the pin terminal. A rubber head is used as an insulating component. The plug is assembled by a sleeve. In production, the pin terminal and the rubber head can be processed separately and then assembled by sleeve. Compared with the current injection molding process, this greatly saves production costs.

[0004] While the aforementioned document addresses the issue of the high cost of manufacturing insulating blocks using injection molding for existing high-voltage connectors for new energy applications, and the subsequent need for secondary processing of the injection-molded insulating blocks before assembly, which is extremely labor-intensive and resource-intensive, it still suffers from the drawback of lacking an anti-loosening structure. This makes the connectors prone to loosening during use due to vehicle bumps, especially connectors that have undergone frequent plugging and unplugging, which are more susceptible to loosening due to severe wear. Therefore, a new type of high-voltage connector for new energy applications is introduced here. Utility Model Content

[0005] The purpose of this utility model is to provide a new energy high-voltage connector with the advantage of preventing disconnection.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a new energy high-voltage connector, comprising a main connecting shell and a secondary connecting shell, wherein the main connecting shell is located to the left of the secondary connecting shell, a connecting handle is fixedly connected to one side of the main connecting shell, a positioning plate is fixedly connected to the side of the connecting handle away from the main connecting shell, a male connector is fixedly connected to one side of the positioning plate, a connecting body is fixedly connected to one side of the secondary connecting shell, a female connector is fixedly connected to the side of the connecting body away from the secondary connecting shell, a fixing plate is fixedly connected to the top and bottom of the connecting handle, a sliding groove is formed on the side of the fixing plate away from the connecting handle, a sliding rod is fixedly connected to the inner cavity of the sliding groove, a slider is movably connected to the surface of the sliding rod, a spring is sleeved on one side of the surface of the sliding rod, an anti-detachment shell is fixedly connected to the side of the slider away from the inner wall of the sliding groove, a fastening bolt is threadedly connected to the inner cavity of the anti-detachment shell, an anti-detachment plate is fixedly connected to the top and bottom of the female connector, and an insertion hole is formed on one side of the surface of the anti-detachment plate.

[0007] As a preferred embodiment, the male connector has retaining plates at both the top and bottom, and the female connector has inserts fixedly connected to both the top and bottom of its inner cavity.

[0008] As a preferred embodiment, finger pads are fixedly connected to both the front and back of the female connector, and the surface of the finger pads is provided with anti-slip pads.

[0009] As a preferred embodiment, a limiting plate is fixedly connected to one side of the anti-detachment inner cavity, and a limiting frame is fixedly connected to the bottom of one side of the limiting plate.

[0010] As a preferred embodiment, a handle is fixedly connected to one side of the anti-shelling device, and the handle is made of high-strength polyethylene.

[0011] As a preferred embodiment, a first sealing ring is fixedly connected to one side of the positioning plate, and a second sealing ring is fixedly connected to the side of the female connector facing the positioning plate.

[0012] As a preferred embodiment, the anti-detachment inner cavity is provided with a clamping groove on the side near the connecting handle, and the inner size of the clamping groove is adapted to the diameter of one end of the fastening bolt.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model uses an anti-detachment shell, fastening bolts, an anti-detachment plate, and a insertion hole. The anti-detachment plate passes through the through hole on the surface of the positioning plate as the male connector and female connector are inserted. The anti-detachment shell is moved to one side of the anti-detachment plate and located in the inner cavity of the anti-detachment shell. The fastening bolt is tightened until one end of it passes through the insertion hole on the surface of the anti-detachment plate, thereby firmly fixing the anti-detachment plate in the inner cavity of the anti-detachment shell and preventing loosening when the male connector and female connector are inserted.

[0015] 2. This utility model uses a fixed plate, a sliding groove, a sliding rod, a slider, and a spring. The slider on the surface of the sliding rod moves with the anti-detachment shell. After the anti-detachment shell loses the driving force from the hand, it will spring back to its original position under the action of the spring, making the anti-detachment shell movable. It can pull the anti-detachment shell to expose the anti-detachment plate inside its cavity, preventing the connector from being damaged by the operator separating the male and female connectors before one end of the fastening bolt has been removed from the insertion hole on the surface of the anti-detachment plate. Attached Figure Description

[0016] Figure 1 The three-dimensional structure of this utility model Figure 1 ;

[0017] Figure 2 The three-dimensional structure of this utility model Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the main structure of this utility model;

[0019] Figure 4 This utility model Figure 3 A magnified view of a portion of point A in the middle.

[0020] In the diagram: 1. Main connecting shell; 2. Secondary connecting shell; 3. Connecting handle; 4. Positioning plate; 5. Male connector; 6. Connecting body; 7. Female connector; 8. Fixing plate; 9. Slide groove; 10. Slide rod; 11. Slider; 12. Spring; 13. Anti-detachment shell; 14. Fastening bolt; 15. Anti-detachment plate; 16. Insertion hole; 17. Limiting plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0023] Example 1:

[0024] Please see Figures 1-4As shown, this utility model provides a new energy high-voltage connector, including a main connecting shell 1 and a secondary connecting shell 2. The main connecting shell 1 is located to the left of the secondary connecting shell 2. A connecting handle 3 is fixedly connected to one side of the main connecting shell 1. A positioning plate 4 is fixedly connected to the side of the connecting handle 3 away from the main connecting shell 1. A male connector 5 is fixedly connected to one side of the positioning plate 4. A connecting body 6 is fixedly connected to one side of the secondary connecting shell 2. A female connector 7 is fixedly connected to the side of the connecting body 6 away from the secondary connecting shell 2. Fixing plates 8 are fixedly connected to the top and bottom of the connecting handle 3. A sliding groove 9 is formed on the side of the fixing plate 8 away from the connecting handle 3. A sliding rod 10 is fixedly connected to the inner cavity of the sliding groove 9. The surface of the sliding rod 10 is movable. A slider 11 is connected, and a spring 12 is sleeved on one side of the surface of the slider 10. An anti-detachment shell 13 is fixedly connected to the side of the slider 11 away from the inner wall of the slide groove 9. A fastening bolt 14 is threadedly connected to the inner cavity of the anti-detachment shell 13. Anti-detachment plates 15 are fixedly connected to the top and bottom of the female connector 7. An insertion hole 16 is opened on one side of the surface of the anti-detachment plate 15. The anti-detachment plate 15 passes through the through hole on the surface of the positioning plate 4 as the male connector 5 and the female connector 7 are inserted. The anti-detachment shell 13 is moved until one side of the anti-detachment plate 15 is located in the inner cavity of the anti-detachment shell 13. The fastening bolt 14 is tightened until one end of it passes through the insertion hole 16 on the surface of the anti-detachment plate 15, thereby firmly fixing the anti-detachment plate 15 in the inner cavity of the anti-detachment shell 13.

[0025] This technical solution incorporates an anti-detachment shell 13, fastening bolts 14, an anti-detachment plate 15, and a socket 16. By setting up an anti-detachment structure, the two ends of the high-voltage connector after insertion are fixed, preventing the ends from becoming loose and affecting normal power supply.

[0026] Example 2:

[0027] Based on Embodiment 1, this utility model is as follows: Figures 1-3 As shown, the male connector 5 has a retaining plate at both the top and bottom, the female connector 7 has a housing fixedly connected to both the top and bottom of the inner cavity, the female connector 7 has a finger pad fixedly connected to both the front and back, the surface of the finger pad is provided with an anti-slip sheet, a limiting plate 17 is fixedly connected to one side of the inner cavity of the anti-detachment housing 13, and a limiting frame is fixedly connected to the bottom of one side of the limiting plate 17.

[0028] The above technical solution is mainly used to improve the insertion stability between the male connector 5 and the female connector 7, increase the friction on the surface of the female connector 7, and limit one end of the anti-detachment plate 15. The clamping plate is inserted into the inner cavity of the insert shell as the male connector 5 is inserted into the inner cavity of the female connector 7, so that the male connector 5 can be inserted into the inner cavity of the female connector 7 more tightly. When the operator pinches the finger pad on the surface of the female connector 7, he can better hold the female connector 7 to perform the connector connection work and effectively avoid slipping. The anti-detachment plate 15 is inserted into the anti-detachment shell 13 and will continue to be inserted into the inner cavity of the limiting frame on one side of the limiting plate 17, thereby improving the insertion stability of the anti-detachment plate 15.

[0029] Example 3:

[0030] Based on Embodiment 2, this utility model is as follows: Figures 1-3 As shown, a handle is fixedly connected to one side of the anti-detachment shell 13. The handle is made of high-strength polyethylene. A first sealing ring is fixedly connected to one side of the positioning plate 4. A second sealing ring is fixedly connected to the side of the female connector 7 facing the positioning plate 4. A clamping groove is provided on the side of the inner cavity of the anti-detachment shell 13 near the connecting handle 3. The inner cavity size of the clamping groove is adapted to the diameter of one end of the fastening bolt 14.

[0031] The above technical solution is mainly adopted to facilitate the pulling of the anti-detachment shell 13, improve the sealing between the side of the positioning plate 4 and the side of the female connector 7, and limit the position of one end of the fastening bolt 14. It is more convenient to pull the anti-detachment shell 13 by pinching the handle with your fingers. As the female connector 7 approaches the positioning plate 4, it is pressed against the second sealing ring on the side of the female connector 7, which can improve the sealing between the side of the positioning plate 4 and the side of the female connector 7. One end of the fastening bolt 14 is inserted into the inner cavity of the clamping groove, which can better fix the anti-detachment plate 15.

[0032] The working principle of this utility model is as follows: Pinch the female connector 7 and move the female connector 7 closer to the male connector 5 until the male connector 5 is inserted into the inner cavity of the female connector 7. At the same time, the anti-disengagement plate 15 penetrates the through hole on the surface of the positioning plate 4 as the male connector 5 and the female connector 7 are inserted. Move the anti-disengagement shell 13 until one side of the anti-disengagement plate 15 is located in the inner cavity of the anti-disengagement shell 13. Tighten the fastening bolt 14 until one end of it penetrates the insertion hole 16 on the surface of the anti-disengagement plate 15, thereby firmly fixing the anti-disengagement plate 15 in the inner cavity of the anti-disengagement shell 13. Through the anti-disengagement structure, the two ends of the high-voltage connector after insertion are fixed, which can prevent the ends from loosening and affecting the normal power supply.

[0033] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0034] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A new energy high-voltage connector, comprising a main connecting shell (1) and a secondary connecting shell (2), characterized in that: The main connecting shell (1) is located to the left of the secondary connecting shell (2). A connecting handle (3) is fixedly connected to one side of the main connecting shell (1). A positioning plate (4) is fixedly connected to the side of the connecting handle (3) away from the main connecting shell (1). A male connector (5) is fixedly connected to one side of the positioning plate (4). A connecting body (6) is fixedly connected to one side of the secondary connecting shell (2). A female connector (7) is fixedly connected to the side of the connecting body (6) away from the secondary connecting shell (2). Fixing plates (8) are fixedly connected to the top and bottom of the connecting handle (3). The fixing plates (8) are located away from the connecting handle (2). A groove (9) is provided on one side of the handle (3). A slide rod (10) is fixedly connected to the inner cavity of the groove (9). A slider (11) is movably connected to the surface of the slide rod (10). A spring (12) is sleeved on one side of the surface of the slide rod (10). An anti-detachment shell (13) is fixedly connected to the side of the slider (11) away from the inner wall of the groove (9). A fastening bolt (14) is threadedly connected to the inner cavity of the anti-detachment shell (13). An anti-detachment plate (15) is fixedly connected to the top and bottom of the female connector (7). An insertion hole (16) is provided on one side of the surface of the anti-detachment plate (15).

2. A new energy high-voltage connector according to claim 1, characterized in that: The male connector (5) has a retaining plate at the top and bottom, and the female connector (7) has a housing fixedly connected to the top and bottom of the inner cavity.

3. A new energy high-voltage connector according to claim 1, characterized in that: The female connector (7) is fixedly connected to both the front and back sides with finger pads, and the surface of the finger pads is provided with anti-slip pads.

4. A new energy high-voltage connector according to claim 1, characterized in that: A limiting plate (17) is fixedly connected to one side of the inner cavity of the anti-detachment shell (13), and a limiting card frame is fixedly connected to the bottom of one side of the limiting plate (17).

5. A new energy high-voltage connector according to claim 1, characterized in that: A handle is fixedly connected to one side of the anti-detachment shell (13), and the handle is made of high-strength polyethylene.

6. A new energy high-voltage connector according to claim 1, characterized in that: A first sealing ring is fixedly connected to one side of the positioning plate (4), and a second sealing ring is fixedly connected to the side of the female connector (7) facing the positioning plate (4).

7. A new energy high-voltage connector according to claim 1, characterized in that: The inner cavity of the anti-detachment shell (13) is provided with a clamping groove on the side near the connecting handle (3), and the inner cavity size of the clamping groove is adapted to the diameter of one end of the fastening bolt (14).

Citation Information

Patent Citations

  • New energy high-voltage connector

    CN219575999U