Photographing, taking and shifting device for connecting wire arranging machine

Abstract

The utility model discloses a connecting wire arranging machine photographing, taking and shifting device which comprises a positioning and wire pulling module, a CCD detection module and a wire taking and shifting module, the CCD detection module is arranged above the positioning and wire pulling module, the wire taking and shifting module is arranged on one side of the positioning and wire pulling module, and the CCD detection module is arranged on the other side of the positioning and wire pulling module. The positioning wire drawing module is used for fixing a connecting wire and flattening a plurality of core wires extending out of one end of the connecting wire, the CCD detection module is provided with at least one triangular prism and a CCD camera corresponding to the triangular prism, the triangular prism and the CCD camera are distributed at intervals front and back, during detection, the triangular prism is located above the flattened core wires, the CCD camera photographs the flattened core wires through the triangular prism, and the CCD camera is used for detecting whether the connecting wire is in a normal state or not. According to the utility model, the prism and the CCD camera which are distributed at intervals in the front-back direction are adopted, so that the installation position of the CCD camera can be lowered, and a worker can install, debug and maintain the CCD camera more conveniently.

Description

Technical Field

[0001] This utility model relates to the field of cable laying machine technology, specifically to a cable laying machine photographing and shifting device. Background Technology

[0002] Connecting cables are generally used to connect two electrical appliances. They usually have connectors at both ends, such as mobile phone charging cables. A connecting cable straightening machine is an automated device used to sort several core wires that extend from one end of the connecting cable (each core wire has a different color and purpose) so that the core wires can be soldered to the corresponding soldering parts on the connectors later.

[0003] The image-taking and wire-shifting device is a partial mechanism installed on the frame of the connecting cable laying machine. The image-taking and wire-shifting device has a positioning and pulling module, a CCD detection module (i.e., a CCD camera), and a wire-shifting module. The positioning and pulling module is used to fix the connecting cable and flatten several core wires extending from one end of the connecting cable. The CCD camera takes a picture of the flattened core wires vertically downwards. The wire-shifting module is used to transfer the connecting cable and the flattened core wires on the positioning and pulling module to the next work station. However, because the traditional CCD camera is installed at a high position, it is inconvenient for staff to install, debug, and maintain the CCD camera. Utility Model Content

[0004] This utility model addresses the deficiencies in existing technologies by providing a connecting cable laying machine with a photographic cable repositioning device. It employs a triangular prism and a CCD camera spaced at intervals, which lowers the installation position of the CCD camera, making it easier for staff to install, debug, and maintain the CCD camera.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A connecting cable straightening machine with photographing and wire-picking shifting device includes a positioning and pulling module, a CCD detection module, and a wire-picking shifting module. The CCD detection module is located above the positioning and pulling module, and the wire-picking shifting module is located on one side of the positioning and pulling module. The positioning and pulling module is used to fix the connecting cable and flatten several core wires extending from one end of the connecting cable. The CCD detection module has at least one prism distributed at intervals and a CCD camera corresponding to the prism. During detection, the prism is located above the flattened core wires, and the CCD camera takes a picture of the flattened core wires through the prism.

[0007] By setting up a CCD detection module consisting of a prism and a corresponding CCD camera, the prism is positioned above the flattened core wire during detection. Utilizing the reflection principle of the prism, the CCD camera can take pictures of the flattened core wire through the prism. By using prisms and CCD cameras spaced back and forth, the CCD camera can be installed at a lower position, thereby reducing the installation height of the CCD camera and making it easier for staff to install, debug, and maintain the CCD camera.

[0008] In one embodiment, the CCD camera is positioned behind the prism, and the lens of the CCD camera faces horizontally forward toward the prism.

[0009] In one embodiment, the CCD camera is connected to a first mounting base, and the CCD camera can be adjusted back and forth on the first mounting base to adjust the distance between the CCD camera and the prism.

[0010] In one embodiment, the prism is connected to a second mounting base, and the prism is detachably mounted on the second mounting base via a limiting component.

[0011] In one embodiment, the limiting component has a first limiting member and a second limiting member, the first limiting member abutting against a first surface of the prism, the second limiting member abutting against a second surface of the prism, and the second mounting base abutting against a third surface of the prism.

[0012] In one embodiment, both the first limiting member and the second limiting member are detachably mounted on the second mounting base by screws.

[0013] In one embodiment, the limiting component further includes a third limiting member and a fourth limiting member, the third limiting member abutting against the first sidewall of the prism and the fourth limiting member abutting against the second sidewall of the prism.

[0014] In one embodiment, a light source is provided in front of the second mounting base, and a light-blocking plate is provided on the second mounting base to block the residual light of the light source from the CCD camera.

[0015] In one embodiment, the second mounting base is mounted on the wire taking and shifting module, so that the wire taking and shifting module can drive the second mounting base and the prism to move synchronously.

[0016] In one embodiment, the second mounting base is adjustable and mounted on the wire shifting module via an adjusting base.

[0017] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, by setting up a CCD detection module consisting of a prism and a corresponding CCD camera, during detection, the prism is located above the flattened core wire. Utilizing the reflection principle of the prism, the CCD camera can take pictures of the flattened core wire through the prism. Thus, by using prisms and CCD cameras distributed at intervals, the CCD camera can be installed at a lower position, thereby reducing the installation height of the CCD camera and making it more convenient for staff to install, debug, and maintain the CCD camera.

[0018] To more clearly illustrate the structural features, technical means, and specific objectives and functions achieved by this utility model, the following detailed description is provided in conjunction with the accompanying drawings and specific embodiments: Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the assembly structure of an embodiment of the present utility model;

[0020] Figure 2 This is a schematic diagram of the working state of the positioning wire module and the CCD detection module according to an embodiment of the present invention;

[0021] Figure 3 yes Figure 2 A cross-sectional schematic diagram;

[0022] Figure 4 This is a schematic diagram of the assembly of the second mounting base and the prism according to an embodiment of the present invention;

[0023] Figure 5 This is a cross-sectional schematic diagram of the assembly of the second mounting base and the prism according to an embodiment of the present invention;

[0024] Figure 6 This is a schematic diagram of the working state of an embodiment of this utility model.

[0025] Explanation of reference numerals in the attached diagram:

[0026] 10-Positioning pull-wire module, 20-CCD detection module, 21-Prism, 211-First surface, 212-Second surface, 213-Third surface, 22-CCD camera, 221-Lens, 23-First mounting base, 24-First adjustment base, 25-Second mounting base, 251-First limiting component, 252-Second limiting component, 253-Third limiting component, 254-Fourth limiting component, 26-Light blocking plate, 27-Second adjustment base, 30-Wire taking and shifting module, 31-Wire taking assembly, 40-Light source, 50-Connecting wire, 51-Core wire, 60-First transfer clamping mechanism, 61-Second transfer clamping mechanism. Detailed Implementation

[0027] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] like Figure 1-6 As shown, this utility model discloses a wire taking and shifting device for a connecting wire styling machine, including a positioning and pulling module 10, a CCD detection module 20, and a wire taking and shifting module 30. The CCD detection module 20 is located above the positioning and pulling module 10, and the wire taking and shifting module 30 is located on one side of the positioning and pulling module 10. The positioning and pulling module 10 is used to fix the connecting wire 50 and flatten a plurality of core wires 51 extending from one end of the connecting wire 50. The CCD detection module 20 is used to take pictures of the flattened core wires 51. The wire taking and shifting module 30 is used to transfer the connecting wire 50 and the flattened core wires 51 on the positioning and pulling module 10 to the next station. The wire taking and shifting module 30 has two wire taking components 31 arranged in the left-right direction. The positioning and pulling module 10 and the wire taking and shifting module 30 are existing mature technologies, so they will not be described in detail.

[0030] The CCD detection module 20 has at least one prism 21 spaced apart in front and behind and a CCD camera 22 corresponding to the prism 21. During detection, the prism 21 is located above the flattened core wire 51, and the CCD camera 22 takes pictures of the flattened core wire 51 through the prism 21. For example, there are two prisms 21 and two CCD cameras 22 in the left and right directions, and the prisms 21 and CCD cameras 22 correspond one-to-one.

[0031] The CCD camera 22 is located behind the prism 21, and the lens 221 of the CCD camera 22 faces the prism 21 horizontally forward. During detection, the stretched core wire 51 extends in the front-back direction. By placing the CCD camera 22 behind the prism 21, the space in front of the prism 21 is avoided, making it convenient for staff to stand in front of the connecting line 50 cabling machine to install, debug, and maintain the prism 21. At the same time, it is convenient for staff to stand behind the connecting line 50 cabling machine to install, debug, and maintain the CCD camera 22.

[0032] The CCD camera 22 is connected to a first mounting base 23, which is mounted on the frame of the connecting cable 50 ribbon cable machine. The CCD camera 22 can be adjusted back and forth on the first mounting base 23 to adjust the distance between the CCD camera 22 and the prism 21. By setting the CCD camera 22 to be adjustable back and forth on the first mounting base 23, the distance between the CCD camera 22 and the prism 21 can be adjusted according to the needs of taking pictures, so that the focus of the CCD camera 22 corresponds to the prism 21, thereby making the CCD picture clearer.

[0033] Specifically, the first mounting base 23 is connected to the CCD via the first adjusting base 24. The first adjusting base 24 is provided with a first elongated hole (not shown) that extends in the front-back direction. The first mounting base 23 is provided with a first mounting hole (not shown). Screws pass through the first elongated hole and the first mounting hole so that the first adjusting base 24 can be adjusted and mounted on the first mounting base 23.

[0034] The prism 21 is connected to a second mounting base 25, and the prism 21 is detachably mounted on the second mounting base 25 via a limiting component; by setting the limiting component, it is convenient for the prism 21 to be assembled on or removed from the second mounting base 25.

[0035] The cross-section of the prism 21 is an isosceles right triangle. The limiting assembly has a first limiting member 251 and a second limiting member 252. Both the first limiting member 251 and the second limiting member 252 are limiting plates or limiting blocks. The first limiting member 251 abuts against the first surface 211 of the prism 21, and the second limiting member 252 abuts against the second surface 212 of the prism 21. The second mounting base 25 abuts against the third surface 213 of the prism 21. The first surface 211 is the rear surface, the second surface 212 is the lower surface, and the third surface 213 is an inclined surface. The side of the third surface 213 away from the second mounting base 25 is a reflective surface. Both the first limiting member 251 and the second limiting member 252 are detachably mounted on the second mounting base 25 by screws. By adopting the abutment method, the assembly and disassembly of the prism 21 are convenient.

[0036] The limiting assembly also includes a third limiting member 253 and a fourth limiting member 254. Both the third limiting member 253 and the fourth limiting member 254 are limiting plates or limiting blocks. The third limiting member 253 abuts against the first side wall of the triangular prism 21, which is the left side wall. The fourth limiting member 254 abuts against the second side wall of the triangular prism 21, which is the right side wall. Both the third limiting member 253 and the fourth limiting member 254 are detachably installed on the second mounting base 25 by screws.

[0037] A light source 40 is provided in front of the second mounting base 25, and a light-blocking plate 26 extending upward is provided on the second mounting base 25. The upper edge of the light-blocking plate 26 is higher than the upper edge of the light source 40. The light-blocking plate 26 blocks the residual light of the light source 40 from the CCD camera 22. By setting the light-blocking plate 26, the residual light of the light source 40 is prevented from shining on the CCD camera 22, so as to avoid affecting the taking of pictures by the CCD camera 22 and ensure the clarity of the pictures taken by the CCD camera 22.

[0038] The second mounting base 25 is mounted on the wire taking and shifting module 30, so that the wire taking and shifting module 30 can drive the second mounting base 25 and the triangular prism 21 to move synchronously. Specifically, the wire taking and shifting module 30 can drive the second mounting base 25 and the triangular prism 21 to move synchronously left and right. By mounting the second mounting base 25 on the wire taking and shifting module 30, during operation, the wire taking and shifting module 30 drives the second mounting base 25 and the triangular prism 21 to move synchronously, so that the second mounting base 25 and the triangular prism 21 move away from above the connecting wire 50, so that the wire taking component 31 on the wire taking and shifting module 30 near the second mounting base 25 can take away the connecting wire 50.

[0039] The second mounting base 25 is adjustable and mounted on the wire shifting module 30 via the second adjusting base 27. The second adjusting base 27 has a second elongated hole (not shown) that extends in the front-back direction. The second mounting base 25 has a second mounting hole (not shown). Screws pass through the second elongated hole and the second mounting hole so that the second adjusting base 27 can be adjusted and mounted on the second mounting base 25. By setting the second mounting base 25 to be adjustable and mounted on the wire shifting module 30, the front-back position of the prism 21 can be finely adjusted so that the prism 21 is aligned with the flattened core wire 51, resulting in better image quality from the CCD camera 22 on the flattened core wire 51.

[0040] The working principle of this utility model:

[0041] An external feeding mechanism delivers the connecting wire 50 to the positioning component. The positioning wire pulling module 10 clamps the connecting wire 50 and flattens several core wires 51 extending from one end of the connecting wire 50. The light source 40 illuminates the core wires 51. The flattened core wires 51 are reflected by the prism 21 to the lens 221 of the camera. The camera takes a picture of the flattened core wires 51. The wire taking and shifting module 30 transfers the connecting wire 50 on the positioning wire pulling module 10 to the first transfer clamping mechanism 60 and the second transfer clamping mechanism 61 in sequence. The external robot arm removes the connecting wire 50 from the second transfer clamping mechanism 61.

[0042] In summary, this utility model, by setting up a CCD detection module 20 consisting of a prism 21 and a CCD camera 22 corresponding to the prism 21, allows the prism 21 to be positioned above the flattened core wire 51 during detection. Utilizing the reflection principle of the prism 21, the CCD camera 22 can take pictures of the flattened core wire 51 through the prism 21. By using prisms 21 and CCD cameras 22 spaced apart, the CCD camera 22 can be installed at a lower position, thereby reducing the installation height of the CCD camera 22 and making it easier for staff to install, debug, and maintain the CCD camera 22.

[0043] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Therefore, any modifications, equivalent substitutions, improvements, etc., made to the above embodiments based on the actual technical aspects of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A photographing and wire taking displacement device of a connecting wire winding machine, comprising a positioning and pulling wire module, a CCD detection module and a wire taking displacement module, the CCD detection module is arranged above the positioning and pulling wire module, and the wire taking displacement module is arranged on one side of the positioning and pulling wire module, the positioning and pulling wire module is used for fixing the connecting wire and pulling the core wires extending from one end of the connecting wire to be flat, characterized in that: the CCD detection module has at least one triangular prism and a CCD camera corresponding to the triangular prism which are arranged in front of and behind each other, when detecting, the triangular prism is located above the pulled flat core wires, and the CCD camera takes photos of the pulled flat core wires through the triangular prism.

2. The wire displacement device of claim 1, wherein, The CCD camera is arranged behind the triangular prism, and the lens on the CCD camera horizontally faces the triangular prism.

3. The wire displacement device of claim 1, wherein, The CCD camera is connected with a first mounting base, and the CCD camera is adjustably mounted on the first mounting base in front and back directions to adjust the distance between the CCD camera and the triangular prism.

4. The wire displacement device of claim 1, wherein, The triangular prism is connected with a second mounting base, and the triangular prism is detachably mounted on the second mounting base through a limiting assembly.

5. The wire displacement device of claim 4, wherein, The limiting assembly has a first limiting piece and a second limiting piece, the first limiting piece abuts against a first surface of the triangular prism, the second limiting piece abuts against a second surface of the triangular prism, and the second mounting base abuts against a third surface of the triangular prism.

6. The wire displacement device of claim 5, wherein, The first limiting piece and the second limiting piece are detachably mounted on the second mounting base through screws.

7. The wire displacement device of claim 4, wherein, The limiting assembly further has a third limiting piece and a fourth limiting piece, the third limiting piece abuts against a first side wall of the triangular prism, and the fourth limiting piece abuts against a second side wall of the triangular prism.

8. The wire displacement device of claim 4, wherein, A light source is arranged in front of the second mounting base, a light shielding plate is arranged on the second mounting base, and the light shielding plate shields the residual light of the light source for the CCD camera.

9. The wire displacement device of claim 4, 5, 6, 7, or 8, wherein, The second mounting base is mounted on the wire taking displacement module, so that the wire taking displacement module can drive the second mounting base and the triangular prism to move synchronously.

10. The wire displacement device of claim 9, wherein, The second mounting base is adjustably mounted on the wire taking displacement module in front and back directions through an adjusting base.

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