Adsorption assembly with bus bar heating function

By integrating the adsorption plate and heating unit into the adsorption assembly, the problem of not being able to simultaneously adsorb and heat the busbar in the existing technology is solved, realizing efficient busbar welding and improving the performance and operating efficiency of photovoltaic modules.

CN223798597UActive Publication Date: 2026-01-13WUXI YUNCHENG ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202520220336.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2026-01-13
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

Existing adsorption components cannot provide the necessary heating for the busbars while adsorbing them, which makes the weld joints prone to defects during welding, affecting the current conduction effect. In addition, the additional heating equipment increases the cost and operational complexity.

Method used

An adsorption assembly with a busbar heating function was designed, including a housing, an adsorption element, and a heating element. By integrating the adsorption plate and the heating unit, the adsorption and heating of the busbar are realized. Combined with heat dissipation and moving parts, the operating efficiency and space utilization are improved.

Benefits of technology

This technology enables stable adsorption and heating of the busbars, improves welding quality, reduces equipment space requirements, simplifies operation procedures, and enhances the power generation efficiency of photovoltaic modules.

✦ Generated by Eureka AI based on patent content.

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Abstract

The adsorption assembly with the bus bar heating function comprises a shell, an adsorption part and a heating part, a mounting groove is formed in the bottom of the shell, the adsorption part comprises an adsorption plate and an air exhaust part, the adsorption plate is arranged in the mounting groove, a plurality of adsorption holes are formed in the adsorption plate at equal intervals, and the air exhaust part is arranged in the mounting groove. Each adsorption hole is connected with the air exhaust part through a high-temperature-resistant pipeline, the air exhaust part is configured to exhaust air from the adsorption holes so as to adsorb the bus bar, the heating part comprises a heating unit, and the heating unit is arranged on the adsorption plate and configured to heat the adsorption plate. According to the adsorption assembly with the bus bar heating function, through cooperation of the shell, the adsorption piece and the heating piece, adsorption and heating of the bus bar are achieved, the working steps are reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic manufacturing technology, and in particular to an adsorption component with a busbar heating function. Background Technology

[0002] In the current booming development of the photovoltaic industry, the processing of busbars plays a crucial role in the overall performance of photovoltaic modules.

[0003] Existing adsorption components typically only have basic adsorption functions, designed to fix busbars for simple processing operations, and their functions are relatively limited. However, in the core process of welding, the characteristics of the busbars themselves require them to be at a suitable temperature to ensure welding quality. Existing adsorption components cannot meet this requirement and cannot provide the necessary heating for the busbars while adsorbing them, which makes it easy for weld defects to occur during welding, affecting the current conduction effect and reducing the power generation efficiency of photovoltaic modules.

[0004] Furthermore, using additional heating equipment in conjunction with the adsorption device not only increases equipment costs and space requirements, but also complicates the production process, increasing operational complexity and time costs. Utility Model Content

[0005] To address the related technical problems, the purpose of this utility model is to provide an adsorption component with a manifold heating function, thereby solving the aforementioned issues.

[0006] To achieve the above objectives, the embodiments of this utility model adopt the following technical solutions:

[0007] An adsorption assembly with a manifold heating function includes a housing, an adsorption element, and a heating element, wherein:

[0008] The bottom of the casing has a mounting groove.

[0009] The adsorption component includes an adsorption plate and an air extraction component. The adsorption plate is set in the mounting groove, and multiple adsorption holes are evenly spaced on the adsorption plate. Each adsorption hole is connected to the air extraction component through a high-temperature resistant pipe. The air extraction component is configured to extract air from the adsorption holes to adsorb the manifold strip.

[0010] The heating element includes a heating unit disposed on the adsorption plate and configured to heat the adsorption plate.

[0011] Optionally, the heating unit includes a control circuit, a heating element, and a copper core. The control circuit is located inside the housing. The copper core has multiple first receiving slots and second receiving slots, which are spaced apart. The heating element is wound around the multiple first receiving slots, and the end of the heating element is electrically connected to the control circuit.

[0012] Optionally, the second receiving groove is provided with a perforation, through which a high-temperature resistant pipe passes and connects with the adsorption hole.

[0013] Optionally, a guide is provided in the second receiving groove, with one guide corresponding to one high-temperature resistant pipe.

[0014] Optionally, the top of the housing is provided with multiple protrusions at equal intervals, and a heat dissipation channel is formed between two adjacent protrusions.

[0015] Optionally, the adsorption assembly also includes a heat sink, which includes two fans and multiple heat sinks. The two fans are located at both ends of the housing, and the multiple heat sinks are equidistantly located on the outer wall of the housing.

[0016] Optionally, the adsorption assembly also includes a moving part, which includes a lateral driving unit and a longitudinal driving unit. The lateral driving unit is disposed at the moving end of the longitudinal driving unit and is reciprocating in the vertical direction. The housing is disposed at the moving end of the lateral driving unit.

[0017] The beneficial effects of this utility model are as follows: Compared with the prior art, the adsorption component with manifold heating function provided by this utility model has the following beneficial effects:

[0018] 1. By combining the housing, adsorption components, and heating components, the adsorption and heating of the busbar are achieved, saving working steps and improving work efficiency;

[0019] 2. By incorporating heat dissipation components, heat can be dissipated from the interior of the housing, thus preventing damage to the control circuitry inside the housing due to excessive temperature.

[0020] 3. The perforated design makes the combination of the adsorption element and the heating element more compact, saving space. Attached Figure Description

[0021] To more clearly illustrate and understand the technical solutions in the embodiments of this utility model, the accompanying drawings used in the background technology and embodiment description of this utility model will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the structure of an adsorption assembly with a manifold heating function provided in an embodiment of this utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the adsorption plate of an adsorption assembly with a busbar heating function provided in an embodiment of this utility model;

[0024] Figure 3 This is a schematic diagram of the heating element of an adsorption assembly with a busbar heating function provided in an embodiment of this utility model;

[0025] Figure 4 This is a bottom view of the heating element of an adsorption assembly with a busbar heating function provided in an embodiment of this utility model;

[0026] Figure 5 This is a schematic diagram of the structure of a movable component of an adsorption assembly with a manifold heating function provided in an embodiment of this utility model. Detailed Implementation

[0027] The present invention will be further described in detail below with reference to the accompanying drawings.

[0028] To facilitate understanding of this utility model, a more complete description of it will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or there may be an intermediate component. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of this utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0029] Please see Figures 1 to 5 As shown, this embodiment provides an adsorption assembly with a manifold heating function, which includes a housing 10, an adsorption component 20, and a heating component 30. The bottom of the housing 10 is provided with an installation groove. The adsorption component 20 includes an adsorption plate 21 and an air extraction component (not shown in the figure). The adsorption plate 21 is disposed in the installation groove. Multiple adsorption holes 22 are equidistantly arranged on the adsorption plate 21. Each adsorption hole 22 is connected to the air extraction component through a high-temperature resistant pipe 23. The air extraction component is configured to extract air from the adsorption hole 22 to adsorb the manifold. The heating component 30 includes a heating unit disposed on the adsorption plate 21 and is configured to heat the adsorption plate 21.

[0030] As can be seen, the adsorption plate 21 of the adsorption component 20 and the air extraction component work together to achieve the adsorption and fixation of the manifold, which facilitates subsequent operations; the heating unit heats the adsorption plate 21 to meet the heating requirements of the manifold during the processing. This integrated design improves the functionality and efficiency of the components and reduces the space occupied by the equipment.

[0031] In one embodiment, the heating unit includes a control circuit 31, a heating element 32, and a copper core 33. The control circuit 31 is disposed inside the housing 10. The copper core 33 has a plurality of first receiving grooves 330 and second receiving grooves 331, which are spaced apart. The heating element 32 is wound around the plurality of first receiving grooves 330, and the end of the heating element 32 is electrically connected to the control circuit 31.

[0032] Specifically, the heating element 32 includes a heating wire.

[0033] As can be seen, the control circuit 31, heating element 32 and copper core 33 work together to achieve electric heating. The heating element 32 is wound inside the first receiving groove 330 of the copper core 33 and connected to the control circuit 31, converting electrical energy into heat energy, providing a stable heat source for the adsorption plate 21 and ensuring the heating effect.

[0034] In one embodiment, a perforation 332 is provided in the second receiving groove 331, and the high-temperature resistant pipe 23 passes through the perforation 332 and connects with the adsorption hole 22.

[0035] As can be seen, by opening a perforation 332 in the second receiving groove 331 of the copper core 33, the high-temperature resistant pipe 23 can pass through and connect with the adsorption hole 22, making the internal layout of the adsorption assembly more compact and reasonable, reducing interference between components and saving space.

[0036] In one embodiment, a guide member 333 is provided in the second receiving groove 331, and one guide member 333 corresponds to one high-temperature resistant pipe 23.

[0037] Specifically, guide element 333 is made of heat-insulating material.

[0038] As can be seen, a guide 333 is provided in the second receiving groove 331. One guide 333 corresponds to one high-temperature resistant pipe 23, which can play a good guiding role for the high-temperature resistant pipe 23, ensuring that the pipe maintains the correct position and direction during installation and use, avoiding twisting, bending and other situations in the pipe, thereby ensuring the smoothness of the air extraction process and improving the stability of the adsorption effect.

[0039] In one embodiment, the top of the housing 10 is provided with a plurality of protrusions 11 at equal intervals, and a heat dissipation channel 12 is formed between two adjacent protrusions 11.

[0040] As can be seen, multiple protrusions 11 are equidistantly arranged on the top of the housing 10, and a heat dissipation channel 12 is formed between two adjacent protrusions 11, which increases the heat dissipation area of ​​the housing 10, helps heat to dissipate from the adsorption component, and improves the service life.

[0041] In one embodiment, the adsorption assembly also includes a heat sink 40, which includes two fans 41 and a plurality of heat sinks 42. The two fans 41 are disposed at both ends of the housing 10, and the plurality of heat sinks 42 are disposed at equal intervals on the outer wall of the housing 10.

[0042] As can be seen, the fan 41 is located at both ends of the housing 10, which can accelerate airflow and remove heat; multiple heat sinks 42 are equidistantly arranged on the outer wall of the housing 10, which further increases the heat dissipation area. Through the dual effects of air cooling and heat sink 42, the heat dissipation effect is effectively enhanced, and the temperature of the adsorption component is better controlled.

[0043] In one embodiment, the adsorption assembly further includes a movable element 50, which includes a lateral drive unit 51 and a longitudinal drive unit 52. The lateral drive unit 51 is reciprocally disposed at the movable end of the longitudinal drive unit 52 in the vertical direction, and the housing 10 is disposed at the movable end of the lateral drive unit 51.

[0044] As can be seen, the adsorption component can move in different directions, and the operator can flexibly adjust the adsorption position of the adsorption component according to the work needs, which facilitates adsorption and heating operations on the manifold at different positions, thus improving the applicability and operational flexibility of the component.

[0045] In the embodiments disclosed in this utility model, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments disclosed in this utility model according to the specific circumstances.

[0046] The above embodiments merely illustrate the basic principles and characteristics of this utility model. This utility model is not limited to the above examples. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An adsorption assembly with a manifold heating function, characterized in that, The adsorption assembly includes a housing, an adsorption element, and a heating element, wherein: The bottom of the housing is provided with a mounting groove. The adsorption component includes an adsorption plate and an air extraction component. The adsorption plate is disposed within the mounting groove, and multiple adsorption holes are evenly spaced on the adsorption plate. Each adsorption hole is connected to the air extraction component via a high-temperature resistant pipe. The air extraction component is configured to extract air from the adsorption holes to adsorb the manifold strip. The heating element includes a heating unit disposed on the adsorption plate, and the heating unit is configured to heat the adsorption plate.

2. An adsorption assembly with a manifold heating function according to claim 1, characterized in that, The heating unit includes a control circuit, a heating element, and a copper core. The control circuit is disposed inside the housing. The copper core has multiple first receiving slots and second receiving slots, which are spaced apart. The heating element is wound around multiple first receiving slots, and the end of the heating element is electrically connected to the control circuit.

3. An adsorption assembly with a manifold heating function according to claim 2, characterized in that, The second receiving groove has a perforation, through which the high-temperature resistant pipe passes and connects with the adsorption hole.

4. An adsorption assembly with a manifold heating function according to claim 1, characterized in that, The second receiving groove is provided with a guide, and one guide corresponds to one high-temperature resistant pipe.

5. An adsorption assembly with a manifold heating function according to claim 1, characterized in that, The top of the housing has multiple protrusions spaced at equal intervals, and a heat dissipation channel is formed between two adjacent protrusions.

6. An adsorption assembly with a manifold heating function according to claim 1, characterized in that, The adsorption assembly also includes a heat dissipation component, which includes two fans and multiple heat sinks. The two fans are disposed at both ends of the housing, and the multiple heat sinks are equidistantly disposed on the outer wall of the housing.

7. An adsorption assembly with a manifold heating function according to claim 1, characterized in that, The adsorption assembly further includes a moving component, which includes a lateral driving unit and a longitudinal driving unit. The lateral driving unit is reciprocally movable at the moving end of the longitudinal driving unit in the vertical direction, and the housing is disposed at the moving end of the lateral driving unit.