Grain dust pulse cleaning machine
By designing sliding rails and adsorption mechanisms on the bag filter, the grain dust pulse cleaner can move flexibly, solving the problem that fixed-pipe bag filters cannot flexibly adjust the dust suction position, thus improving cleaning efficiency and environmental quality.
Patent Information
- Application Number
- CN202423095174.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing baghouse dust collectors are connected to the dust collection point through fixed pipes, which cannot flexibly adjust the dust collection position according to actual needs, affecting the dust collection effect and increasing system complexity and maintenance costs.
Design a grain dust pulse cleaner, which adopts a bag filter and a slide rail structure. The dust is cleaned in different areas by moving the adsorption mechanism on the slide rail. The conveying pipeline is connected by a hose to reduce the risk of leakage and simplify the system complexity.
It improves cleaning efficiency, shortens the cleaning cycle, reduces maintenance costs, significantly reduces dust concentration in the workshop, and improves the quality of the working environment.
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Figure CN223800236U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of grain dust treatment, in particular to a grain dust pulse cleaning machine. BACKGROUND
[0002] In the process of grain processing and storage, the management of dust and impurities is an important link to ensure product quality and work environment safety. In the traditional grain impurity removal system, the bag dust collector, as a key dust removal equipment, is widely used to adsorb and filter the smoke dust and fine particles generated in the workshop. The bag dust collector occupies an important position in the grain processing industry due to its high filtering capacity and relatively economical operation cost.
[0003] However, the existing bag dust collector is usually connected with the dust removal point through a fixed pipeline. Although this design can meet the basic dust removal needs to some extent, in actual application, firstly, the installation of the fixed pipeline limits the mobility of the bag dust collector, so that the dust collector can only carry out dust removal work at fixed positions. In the grain processing workshop, dust and impurities may be distributed in different areas, and the dust generation position will also change as the production activities proceed. Therefore, the design of the fixed pipeline makes it impossible for the dust collector to flexibly adjust the dust suction position according to actual needs, thereby affecting the dust removal effect.
[0004] Secondly, the installation of the fixed pipeline also increases the complexity and maintenance cost of the system. Since the pipeline needs to pass through various corners of the workshop, it not only increases the installation difficulty, but also easily causes leakage points at the pipeline connection, increasing the complexity of maintenance. At the same time, the fixed installation of the pipeline also limits the space utilization of the workshop, bringing certain inconvenience to production activities.
[0005] In view of the above problems, the present application provides a grain dust pulse cleaning machine. CONTENT OF THE INVENTION
[0006] The application provides a grain dust pulse cleaning machine to solve the problem that the existing bag dust collector in the related art is usually connected with the dust removal point through a fixed pipeline, and cannot flexibly adjust the dust suction position according to actual needs, thereby affecting the dust removal effect.
[0007] In a first aspect, a grain dust pulse cleaning machine is provided, comprising:
[0008] A bag dust collector and two slide rails, the bag dust collector has an air inlet pipe for gas inflow, the two groups of slide rails are arranged oppositely, a support frame is slidably arranged on the two slide rails, an adsorption mechanism is arranged on the support frame, the adsorption mechanism comprises an adsorption hopper arranged on the support frame, a conveying pipeline is arranged on the adsorption hopper, and the conveying pipeline is connected with the air inlet pipe;
[0009] The adsorption mechanism is provided with a traveling piece for driving the support frame to reciprocate along the length of the slide rail.
[0010] In some embodiments, the cloth bag dust collector is provided with an exhaust port, a fan is communicated with the exhaust port, an exhaust pipe is communicated with the outlet of the fan, and a support frame one is arranged between the fan and the exhaust pipe.
[0011] In some embodiments, the support frame includes an I-shaped frame, four fixed blocks are arranged in a rectangular shape inside the I-shaped frame, the adsorption bucket is arranged between the four fixed blocks, and the I-shaped frame is hollow inside.
[0012] In some embodiments, the conveying pipeline includes a joint arranged on the adsorption bucket, the joint is L-shaped, and the joint and the air inlet pipe are communicated through a hose.
[0013] In some embodiments, the traveling piece includes two rotating shafts arranged oppositely on the I-shaped frame, rollers are arranged oppositely on the rotating shafts, the rollers are located inside the I-shaped frame, a plurality of through holes are formed in the bottom of the I-shaped frame, and the bottom ends of the rollers are in sliding fit with the slide rail.
[0014] In some embodiments, the traveling piece further includes two reducers arranged on the I-shaped frame, a driving motor is arranged on the reducer, the output shaft of the driving motor is connected with the input shaft of the reducer, and the output shaft of the reducer is connected with one end of the rotating shaft.
[0015] The embodiments of the present application provide a grain dust pulse cleaning machine. Through the slide rail moving mechanism, the adsorption mechanism can move flexibly in the workshop, realizing targeted cleaning of dust in different areas. This design greatly improves the cleaning efficiency and shortens the cleaning period.
[0016] Compared with the traditional fixed pipeline dust removal system, the cleaning machine uses a hose to connect the conveying pipeline, reducing the leakage risk at the pipeline connection and reducing maintenance costs. At the same time, the design of the slide rail moving mechanism also simplifies the complexity of the system, making maintenance and maintenance more convenient.
[0017] Through efficient dust cleaning, the cleaning machine can significantly reduce the dust concentration in the workshop, improve the quality of the working environment, and protect the health and safety of employees.
[0018] The cleaning machine is not only suitable for the grain processing industry, but also can be widely used in other occasions that need dust cleaning. By adjusting the parameters of the adsorption mechanism and the slide rail, it can adapt to different working environments and dust characteristics. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0020] Figure 1 A three-dimensional structural schematic diagram provided for the embodiments of the present application;
[0021] Figure 2 A left view of the adsorption mechanism provided for the embodiments of the present application;
[0022] Figure 3 A three-dimensional schematic diagram of the connection structure of the bag-type dust collector and the fan provided for the embodiments of the present application;
[0023] Figure 4 A three-dimensional schematic diagram of the adsorption mechanism provided for the embodiments of the present application.
[0024] In the drawings: 1, bag-type dust collector; 2, sliding rail; 3, air inlet pipe; 4, support frame; 5, adsorption mechanism; 6, fan; 7, support frame I;
[0025] 41, H-shaped frame; 42, fixed block; 51, adsorption hopper; 52, conveying pipeline; 53, traveling member;
[0026] 521, joint; 522, hose; 531, rotating shaft; 532, roller; 533, speed reducer; 534, driving motor. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings of the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without any creative effort belong to the scope of protection of the present application.
[0028] The embodiments of the present application provide a grain dust pulse cleaning machine, which can solve the problem that the existing bag-type dust collector in the related art is usually connected with a dust removal point through a fixed pipeline, and cannot flexibly adjust the dust removal position according to actual needs, thereby affecting the dust removal effect.
[0029] Please refer to Figures 1-3The utility model provides a kind of grain dust pulse cleaning machine, including; Bag filter 1 and two slide rails 2, the bag filter 1 has inlet pipe 3 for gas inflow on it, two groups of the slide rail 2 are oppositely arranged, two the slide rail 2 is slidably provided with support frame 4, the support frame 4 is provided with adsorption mechanism 5, the adsorption mechanism 5 includes the adsorption bucket 51 provided on support frame 4, the adsorption bucket 51 is provided with conveying pipeline 52, the conveying pipeline 52 is connected with the inlet pipe 3;The adsorption mechanism 5 is provided with traveling piece 53, and the traveling piece 53 is used to drive the support frame 4 to reciprocally move in the length direction of the slide rail 2.
[0030] When dust is generated during grain processing or storage, first start the bag filter 1 and its supporting fan if the fan is configured, at this time, the inlet pipe 3 of the bag filter 1 is in an open state, ready to receive dust-containing gas.
[0031] The adsorption mechanism 5 on the support frame 4 adsorbs the dust in the workshop through the adsorption bucket 51 thereon. The adsorption bucket 51 is usually designed to have a large dust suction area and high dust suction efficiency to ensure that dust particles in the air can be quickly captured.
[0032] The dust captured by the adsorption bucket 51 is sent into the inlet pipe 3 of the bag filter 1 through the conveying pipeline 52. The conveying pipeline 52 can be connected by a hose to ensure the stability and flexibility of the connection when the support frame 4 moves.
[0033] The dust-containing gas entering the bag filter 1 is filtered by the bag, and the dust particles are trapped on the surface of the bag, while the clean gas is discharged through the bag. The traveling piece 53 drives the support frame 4 to reciprocally move on the slide rail 2, thereby driving the adsorption mechanism 5 to clean dust at different positions in the workshop. This moving mode not only improves the cleaning efficiency, but also ensures that dust in every corner of the workshop can be effectively treated.
[0034] Through the slide rail moving mechanism, the adsorption mechanism 5 can move flexibly in the workshop to clean dust in different areas. This design greatly improves the cleaning efficiency and shortens the cleaning cycle.
[0035] Compared with the traditional fixed pipeline dust removal system, the cleaning machine uses a hose to connect the conveying pipeline 52, reducing the risk of leakage at the pipeline connection and reducing maintenance costs. At the same time, the design of the slide rail moving mechanism also simplifies the complexity of the system, making maintenance and maintenance more convenient.
[0036] Through efficient dust cleaning, the cleaning machine can significantly reduce the dust concentration in the workshop, improve the quality of the working environment, and protect the health and safety of employees.
[0037] The cleaning machine is not only suitable for the grain processing industry, but also can be widely used in other occasions that need dust cleaning. By adjusting the parameters of the adsorption mechanism 5 and the slide rail 2, it can adapt to different working environments and dust characteristics.
[0038] Specifically, the cloth bag dust collector 1 has an exhaust port, the exhaust port is communicated with a fan 6, the outlet of the fan 6 is communicated with an exhaust pipe, and a support frame one 7 is arranged between the fan 6 and the exhaust pipe.
[0039] In the grain dust pulse cleaning machine, the cloth bag dust collector 1 plays a crucial role, which is responsible for filtering and removing dust particles in the air. In order to enhance the dust removal effect and ensure the smooth discharge of clean air, the cloth bag dust collector 1 is specially designed with an exhaust port, which is communicated with a fan 6.
[0040] The fan 6 serves as the power source of the entire cleaning system, which generates sufficient suction to suck dust-containing air into the cloth bag dust collector 1 for filtration, and then discharges clean air. In order to achieve this function, an exhaust pipe is connected to the outlet of the fan 6, which is responsible for guiding clean air to the outside of the workshop or other designated areas.
[0041] In order to ensure the stability and safety of the fan 6 and the exhaust pipe, a support frame one 7 is arranged between them. This support frame one 7 not only plays a fixing and supporting role, but also ensures the tight and reliable connection between the fan 6 and the exhaust pipe, preventing loosening or falling off due to vibration or external force.
[0042] In one embodiment, the support frame 4 includes an I-shaped frame 41, four fixed blocks 42 are arranged in a rectangular shape inside the I-shaped frame 41, the adsorption bucket 51 is arranged in the middle of the four fixed blocks 42, and the I-shaped frame 41 is hollow inside.
[0043] Four fixed blocks 42 are arranged in a rectangular shape inside the I-shaped frame 41, which not only plays a supporting and fixing role for the adsorption bucket 51, but also ensures the stability and safety of the adsorption bucket 51 during movement.
[0044] The adsorption bucket 51 is ingeniously arranged in the middle position of the four fixed blocks 42, which not only maximizes the use of the internal space of the I-shaped frame 41, but also ensures that the adsorption bucket 51 can be uniformly supported in all directions.
[0045] In addition, the hollow design of the I-shaped frame 41 not only reduces the weight of the entire support frame 4, but also makes it easier to process and manufacture. At the same time, the hollow structure also provides convenience for the arrangement of subsequent components such as wires and gas pipes.
[0046] In one embodiment, the conveying pipeline 52 comprises a joint 521 arranged on the adsorption hopper 51, the joint 521 is L-shaped, and the joint 521 and the air inlet pipe 3 are connected through a hose 522.
[0047] The joint 521 is arranged on the adsorption hopper 51, and its shape not only facilitates the connection with the hose 522, but also ensures that the dust-containing gas can flow smoothly from the adsorption hopper 51 into the hose 522 and ultimately into the air inlet pipe 3 of the bag-type dust collector 1.
[0048] The hose 522 serves as a bridge connecting the L-shaped joint 521 and the air inlet pipe 3, and has high flexibility and elasticity. This feature enables the hose 522 to adapt to the movement of the support frame 4 on the slide rail 2 without being damaged by pulling or twisting. At the same time, the hose 522 can effectively isolate external environmental interference and ensure the stability and safety of the dust-containing gas during transportation.
[0049] In one embodiment, the traveling member 53 comprises two rotating shafts 531 arranged oppositely on the I-shaped frame 41, and the rotating shafts 531 oppositely have rollers 532 arranged thereon, the rollers 532 are located inside the I-shaped frame 41, the bottom of the I-shaped frame 41 is provided with a plurality of through holes, and the bottom ends of the rollers 532 are in sliding fit with the slide rail 2.
[0050] When the traveling member 53 is driven, the rotating shafts 531 will drive the rollers 532 to roll on the slide rail 2, thereby pushing the entire support frame 4 and the adsorption mechanism 5 thereon to move on the slide rail 2. This rolling motion not only reduces the frictional resistance, but also improves the moving speed and efficiency.
[0051] At the same time, the through hole design at the bottom of the I-shaped frame 41 not only provides the necessary space for the rollers 532, but also ensures the close fit between the rollers 532 and the slide rail 2, preventing the instability problem caused by looseness or deviation.
[0052] The rolling fit of the rollers 532 and the slide rail 2 greatly reduces the frictional resistance, so that the support frame 4 and the adsorption mechanism 5 thereon can move more quickly and stably on the slide rail 2.
[0053] Through the through hole design at the bottom of the I-shaped frame 41, the close fit between the rollers 532 and the slide rail 2 is ensured, thereby improving the stability of the entire traveling member 53 and the support frame 4.
[0054] Preferably, the traveling member 53 further comprises two reducers 533 arranged on the I-shaped frame 41, the reducers 533 are provided with drive motors 534, the output shafts of the drive motors 534 are connected with the input shafts of the reducers 533, and the output shafts of the reducers 533 are connected with one ends of the rotating shafts 531.
[0055] The driving motor 534 is the power source of the whole driving system, and its output shaft is connected with the input shaft of the speed reducer 533. When the driving motor 534 starts, it will transmit power to the speed reducer 533 through the output shaft. The speed reducer 533 reduces the rotating speed and increases the torque, so that the rotating shaft 531 can drive the rollers 532 to roll on the slide rail 2 with appropriate speed and force.
[0056] Specifically, the output shaft of the speed reducer 533 is connected with one end of the rotating shaft 531. When the speed reducer 533 receives power from the driving motor 534, it will transmit power to the rotating shaft 531, thereby driving the rollers 532 to roll on the slide rail 2, realizing the movement of the supporting frame 4 and the adsorption mechanism 5 thereon.
[0057] In the description of the present application, it should be noted that the terms "upper", "lower", and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0058] It should be noted that in the present application, relational terms such as "first" and "second" and the like are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or device including the element.
[0059] The foregoing detailed description of the application has been presented for purposes of illustration and description. Various modifications and changes can be made to these embodiments without departing from the spirit and scope of the application. It is intended that the scope of the application should not be limited by the particular representative embodiments described above.
Claims
1. A grain dust pulse cleaner characterized by, Include: Cloth bag dust collector (1) and two slide rails (2), the cloth bag dust collector (1) has a gas inlet pipe (3) for gas inflow, two groups of the slide rails (2) are oppositely arranged, two the slide rails (2) are slidably provided with support frames (4), the support frames (4) are provided with adsorption mechanisms (5), the adsorption mechanisms (5) include adsorption buckets (51) provided on the support frames (4), the adsorption buckets (51) are provided with conveying pipes (52), the conveying pipes (52) are connected with the gas inlet pipe (3); The adsorption mechanisms (5) are provided with traveling pieces (53), and the traveling pieces (53) are used to drive the support frames (4) to reciprocally move along the slide rails (2).
2. The grain dust pulse cleaning machine of claim 1, wherein: The cloth bag dust collector (1) has an exhaust port, the exhaust port is communicated with a fan (6), the outlet of the fan (6) is communicated with an exhaust pipe, and a support frame one (7) is arranged between the fan (6) and the exhaust pipe.
3. The grain dust pulse cleaning machine of claim 1, wherein: The support frame (4) includes an I-shaped frame (41), four fixed blocks (42) are arranged in a rectangular shape inside the I-shaped frame (41), the adsorption bucket (51) is arranged in the middle of the four fixed blocks (42), and the I-shaped frame (41) is hollow.
4. The grain dust pulse cleaning machine of claim 1, wherein: The conveying pipe (52) includes a connector (521) arranged on the adsorption bucket (51), the connector (521) is L-shaped, and the connector (521) and the gas inlet pipe (3) are communicated through a hose (522).
5. The grain dust pulse cleaning machine of claim 3, wherein: The traveling piece (53) includes two rotating shafts (531) oppositely arranged on the I-shaped frame (41), the rotating shafts (531) are oppositely provided with rollers (532), the rollers (532) are located inside the I-shaped frame (41), a plurality of through holes are formed in the bottom of the I-shaped frame (41), and the bottom ends of the rollers (532) are in sliding fit with the slide rails (2).
6. The grain dust pulse cleaning machine of claim 5, wherein: The traveling piece (53) further includes two reducers (533) arranged on the I-shaped frame (41), the reducers (533) are provided with drive motors (534), the output shafts of the drive motors (534) are connected with the input shafts of the reducers (533), and the output shafts of the reducers (533) are connected with one end of the rotating shafts (531).