Prebaked anode carbon block mixing device for electrolytic aluminum

By designing the mounting frame, mounting shaft, and mounting sleeve to rotate in opposite directions in the mixing device, and using gears and reversing components to achieve shear mixing of viscous materials, the problem of insufficient mixing of binder and petroleum coke in existing devices is solved, and the mixing efficiency is improved.

CN223800451UActive Publication Date: 2026-01-16CHONGQING HEJING CARBON MATERIAL CO LTD
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Patent Information

Application Number
CN202520036231.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-01-16
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing mixing devices cannot effectively shear highly viscous carbon anode mixtures, resulting in insufficient mixing of the binder and petroleum coke and a decrease in mixing efficiency.

Method used

The design employs a mounting bracket, mounting shaft, and mounting sleeve. The mounting bracket is driven by a drive motor, and the mounting shaft and mounting sleeve are rotated in opposite directions using gears and reversing components. Combined with multiple sets of mixing racks, viscous materials are sheared and mixed.

Benefits of technology

It improves mixing efficiency, ensures thorough mixing of the binder and petroleum coke, and enhances the mixing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a prebaked anode carbon block mixing device for electrolytic aluminum, which comprises a tank body, a rotatable mounting frame arranged in the tank body, a driving motor arranged on the tank body and used for driving the mounting frame to rotate, a mounting shaft rotatably arranged at the end part of the mounting frame, and a plurality of groups of first mixing frames arranged in a ring array at the bottom of the mounting shaft, a mounting sleeve is arranged on the mounting shaft in a sleeving manner, a plurality of groups of second material mixing frames in an annular array are arranged at the bottom of the mounting sleeve, the first material mixing frames are arranged on the inner sides of the second material mixing frames, gaps exist between the first material mixing frames and the second material mixing frames, and a driving mechanism connected with the mounting shaft and the mounting sleeve is arranged on the mounting frame; and rotation of the mounting frame is converted into rotation in opposite directions by driving the mounting shaft and the mounting sleeve through the driving assembly. According to the device, viscous materials in the tank body can be sheared in the material mixing process, so that the situation that the materials cannot be fully mixed due to the viscosity of the materials in the material mixing process is prevented, and the mixing efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of anode carbon block mixing technology, specifically to a prebaked anode carbon block mixing device for electrolytic aluminum. Background Technology

[0002] Prebaked anodes are electrode products made from petroleum coke and pitch coke as aggregates and coal tar pitch as a binder. They are used as anode materials in prebaked aluminum electrolytic cells. Prebaked anodes have developed alongside the aluminum industry. In the electrolytic aluminum production process, prebaked anodes are both immersed in the electrolyte of the electrolytic cell as anodes and participate in electrochemical reactions, thus being consumed. Therefore, they are an indispensable material in the production of electrolytic aluminum and are widely used in many fields such as aviation, aerospace, automotive, and construction.

[0003] In the production process of prebaked anode carbon blocks, it is necessary to mix the calcined coke granule carbon anode mixture with binders such as coal tar pitch or phenolic resin. For example, Chinese utility model patent No. 202320473983.5 provides a mixing device for prebaked anode carbon blocks for electrolytic aluminum. The calcined coke granule carbon anode mixture particles can be put into the crushing chamber through the feed pipe 2. The calcined coke granule carbon anode mixture particles are crushed into powder by the crushing component and then discharged into the mixing chamber through the connecting pipe. This reduces the unit amount of phenolic resin binder used. The binder in the tank is mixed with the calcined coke granule carbon anode mixture powder by stirring.

[0004] However, due to the high viscosity of the carbon anode mixture, existing mixing devices cannot shear the viscous raw materials during the mixing process, resulting in insufficient mixing of the binder with the petroleum coke and a decrease in the mixing effect. Therefore, in view of this, a prebaked anode carbon block mixing device for electrolytic aluminum is proposed to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model proposes a prebaked anode carbon block mixing device for electrolytic aluminum, which solves the technical problem mentioned in the background art: due to the high viscosity of the carbon anode mixture, existing mixing devices cannot shear the viscous raw materials during the mixing process, resulting in the binder not being able to fully mix with petroleum coke.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a mixing device for prebaked anode carbon blocks used in electrolytic aluminum, comprising:

[0007] Tank body;

[0008] The mounting bracket is rotatably mounted inside the tank, and a drive motor that drives the mounting bracket to rotate is mounted on the tank.

[0009] a rotating shaft arranged at the other end of the mounting frame, the bottom of the rotating shaft being provided with a plurality of groups of first mixing frames arranged in a ring array;

[0010] a mounting sleeve rotatably sleeved on the rotating shaft, the bottom of the mounting sleeve being provided with a plurality of groups of second mixing frames arranged in a ring array, and the first mixing frames being arranged inside the second mixing frames with a gap therebetween; and

[0011] a driving mechanism arranged on the mounting frame and connected with the rotating shaft and the mounting sleeve, so as to convert the rotation of the mounting frame into the rotation of the rotating shaft and the mounting sleeve in opposite directions.

[0012] In a preferred embodiment, the mounting sleeve is split and connected by bolts.

[0013] In a preferred embodiment, the bottoms of the plurality of groups of first mixing frames are connected by connecting columns, and the bottoms of the plurality of groups of second mixing frames are connected by a connecting sleeve rotatably sleeved on the connecting columns.

[0014] In a preferred embodiment, the driving mechanism comprises:

[0015] a gear ring arranged in the tank body;

[0016] a first gear arranged on the rotating shaft and engaged with the gear ring;

[0017] a second gear arranged on the mounting sleeve; and

[0018] a reversing assembly arranged on the mounting frame and connected with the first gear and the second gear, so as to convert the rotation of the first gear into the reverse rotation of the second gear.

[0019] In a preferred embodiment, the reversing assembly comprises:

[0020] a first driving wheel rotatably arranged on the mounting frame, the first driving wheel being provided with a coaxially connected second driving wheel, the second driving wheel being engaged with the second gear; and

[0021] an idler wheel rotatably arranged on the mounting frame and engaged with the first gear and the first driving wheel.

[0022] In a preferred embodiment, the outer sides of the plurality of groups of second mixing frames are provided with scrapers, the scrapers being partially attached to the inner wall of the tank body.

[0023] In a preferred embodiment, the top and bottom of the tank body are respectively provided with an inlet and an outlet.

[0024] Compared with the prior art, the utility model has the advantages of the following:

[0025] The device is used to put the petroleum coke and the binder to be mixed into the tank body, and the mounting frame is controlled to rotate along one end as the shaft point in the tank body through the driving motor, the first mixing frame and the second mixing frame are used to mix the materials in the tank body when the mounting frame rotates, and the rotation of the mounting frame is converted into the rotation of the driving mounting shaft and the mounting sleeve in the opposite direction through the driving mechanism during the mixing process, so that the multiple first mixing frames rotate in the opposite direction in the multiple second mixing frames, and the viscous materials in the tank body are sheared, so that the materials cannot be fully mixed due to the viscosity during the mixing process, and the mixing efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the specific embodiment of the utility model, the drawings needed in the specific embodiment will be briefly introduced below. In all the drawings, the elements or parts are not necessarily drawn according to the actual proportion.

[0027] Figure 1 A sectional view of the prebaked anode carbon block mixing device for electrolytic aluminum provided by the utility model;

[0028] Figure 2 A structure schematic view of the driving mechanism in the prebaked anode carbon block mixing device for electrolytic aluminum of the utility model;

[0029] Figure 3 A split structure schematic view of the first mixing frame and the second mixing frame in the prebaked anode carbon block mixing device for electrolytic aluminum of the utility model;

[0030] Reference signs:

[0031] 101, tank body; 102, feeding port; 103, discharging port; 104, gear ring; 105, driving motor;

[0032] 201, mounting frame; 202, first driving wheel; 203, second driving wheel; 204, idler;

[0033] 301, mounting shaft; 302, first gear; 303, first mixing frame; 304, connecting sleeve;

[0034] 401, mounting sleeve; 402, second gear; 403, second mixing frame; 404, scraper; 405, connecting column. DETAILED DESCRIPTION

[0035] The utility model is further described in detail below with reference to the drawings. It is necessary to point out that the following specific embodiments are only used for further illustrating the utility model and cannot be understood as limiting the protection scope of the utility model. The skilled in the art can make some non-essential improvements and adjustments to the utility model according to the above application content.

[0036] Embodiment

[0037] As shown in Figure 1 , 2 , the utility model provides a kind of prebaked anode carbon block mixing device for electrolytic aluminium, including tank body 101, tank body 101 top and bottom are respectively provided with feed inlet 102 and discharge outlet 103.In use, the material to be mixed can be added through feed inlet 102, and the mixed material can be taken out through discharge outlet 103.It also includes mounting bracket 201, one end of mounting bracket 201 is rotatably arranged in tank body 101, and drive motor 105 is arranged on tank body 101 to drive mounting bracket 201 to rotate, which can drive mounting bracket 201 to rotate in tank body 101 by drive motor 105.

[0038] As shown in Figure 1 , 2 , in the embodiment, the other end of mounting bracket 201 is provided with rotatable mounting shaft 301, and the bottom of mounting shaft 301 is provided with a plurality of groups of first mixing frame 303 arranged in a ring array, mounting sleeve 401 is rotatably sleeved on mounting shaft 301, and the bottom of mounting sleeve 401 is provided with a plurality of groups of second mixing frame 403 arranged in a ring array, and first mixing frame 303 and second mixing frame 403 are driven to move in the process of rotating under the action of drive motor 105 to mix and process the material in tank body 101, and mounting sleeve 401 is in split type and connected by bolts, which facilitates the installation of second mixing frame 403 outside first mixing frame 303.

[0039] As shown in Figures 1 to 3 , in the embodiment, first mixing frame 303 is arranged inside second mixing frame 403 with a gap therebetween, and drive mechanism is arranged on mounting bracket 201 and connected with mounting shaft 301 and mounting sleeve 401, which converts the rotation of mounting bracket 201 into the rotation of mounting shaft 301 and mounting sleeve 401 in opposite directions by drive mechanism. Drive mechanism includes gear ring 104 arranged in tank body 101, first gear 302 arranged on mounting shaft 301, first gear 302 engaged with gear ring 104, second gear 402 arranged on mounting sleeve 401, and reversing assembly arranged on mounting bracket 201 and connected with first gear 302 and second gear 402, which converts the rotation of first gear 302 into the reverse rotation of second gear 402 by reversing assembly.

[0040] The reversing assembly comprises a first driving wheel 202 rotatably arranged on the mounting frame 201, a second driving wheel 203 coaxially connected on the first driving wheel 202, the second driving wheel 203 being engaged with the second gear 402, and an idler wheel 204 rotatably arranged on the mounting frame 201, the idler wheel 204 being engaged with the first gear 302 and the first driving wheel 202.

[0041] During rotation of the mounting frame 201, the first gear 302 is driven to rotate by the meshing of the tooth ring 104, thereby driving the plurality of first mixing frames 303 to rotate along the axis of the mounting shaft 301, and the first driving wheel 202 and the second driving wheel 203 are driven to rotate in the same direction as the first gear 302 by the idler wheel 204, thereby driving the mounting sleeve 401 to rotate in the opposite direction of the mounting shaft 301 by the meshing of the second driving wheel 203 and the second gear 402, so that the first mixing frame 303 and the second mixing frame 403 rotate in opposite directions, thereby effectively improving the mixing effect.

[0042] As shown in Figure 2 , 3 In the embodiment, the bottoms of the plurality of first mixing frames 303 are connected by a connecting column 405, the bottoms of the plurality of second mixing frames 403 are connected by a connecting sleeve 304, and the connecting sleeve 304 is rotatably sleeved on the connecting column 405. The connection of the plurality of first mixing frames 303 and the second mixing frames 403 is reinforced by the connecting column 405 and the connecting sleeve 304, thereby effectively preventing the first mixing frame 303 or the second mixing frame 403 from being deformed and colliding, and improving the stability of the device during use.

[0043] As shown in Figure 1 , 3 In the embodiment, a scraper 404 is arranged on the outer side of the plurality of second mixing frames 403, and the scraper 404 is partially attached to the inner wall of the tank body 101. The scraper 404 can also scrape the material adhered to the inner wall of the tank body 101, thereby avoiding that the material is not mixed due to long-time adhesion to the inner wall of the tank body 101.

[0044] The specific use mode and beneficial effects of the utility model are as follows:

[0045] The device in use will be mixed petroleum coke and binder into the tank 101, through the drive motor 105 control mounting frame 201 in the tank 101 along its one end for the shaft point rotation, mounting frame 201 in the rotation through the first mixing frame 303 and the second mixing frame 403 to the material in the tank 101 is mixed, and in the process of mixing, can through the drive mechanism the rotation of mounting frame 201 is converted into the drive mounting shaft 301 and mounting sleeve 401 do opposite direction rotation, further make a plurality of first mixing frame 303 in a plurality of second mixing frame 403 do opposite direction rotation, to the viscous material in the tank 101 is sheared, so as to prevent the material in the process of mixing due to its own viscosity and can not be fully mixed, effectively improve the mixing efficiency.

[0046] The basic principle and main features of the present application and the advantages of the present application are shown and described above. It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and some modifications or improvements can be made on the basis of the present application, which is obvious for those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present application, all belong to the scope of protection required by the present application.

Claims

1. A prebaked anode carbon block mixing device for electrolytic aluminum, characterized by comprising: The utility model relates to a kind of mixing device, including: Tank (101); Mounting frame (201), rotatably arranged in the tank (101), the tank (101) is provided with drive motor (105) for driving the mounting frame (201) rotation; Mounting shaft (301), rotatably arranged at the other end of the mounting frame (201), the bottom of the mounting shaft (301) is provided with a plurality of groups of first mixing frame (303) of annular array; Mounting sleeve (401), rotatably sleeved on the mounting shaft (301), the bottom of the mounting sleeve (401) is provided with a plurality of groups of second mixing frame (403) of annular array, and the first mixing frame (303) is arranged inside the second mixing frame (403) and there is gap with it;And Drive mechanism, arranged on the mounting frame (201) and connected with the mounting shaft (301) and the mounting sleeve (401), to convert the rotation of the mounting frame (201) into driving the mounting shaft (301) and the mounting sleeve (401) to make opposite direction rotation.

2. The prebaked anode carbon block mixing device for electrolytic aluminum according to claim 1, characterized in that: The mounting sleeve (401) is split type, and is connected by bolt.

3. The prebaked anode carbon block mixing device for electrolytic aluminum according to claim 1, characterized in that: The bottom of a plurality of groups of the first mixing frame (303) is connected by connecting column (405), the bottom of a plurality of groups of the second mixing frame (403) is connected by connecting sleeve (304), and the connecting sleeve (304) is rotatably sleeved on the connecting column (405).

4. The prebaked anode carbon block mixing device for electrolytic aluminum according to claim 1, characterized in that, The drive mechanism includes: Gear ring (104), arranged in the tank (101); First gear (302), arranged on the mounting shaft (301), and engaged with the gear ring (104); Second gear (402), arranged on the mounting sleeve (401); And Reversing assembly, arranged on the mounting frame (201) and connected with the first gear (302) and the second gear (402), to convert the rotation of the first gear (302) into driving the second gear (402) reverse rotation.

5. The prebaked anode carbon block mixing device for electrolytic aluminum according to claim 4, characterized in that, The reversing assembly includes: First drive wheel (202), rotatably arranged on the mounting frame (201), the first drive wheel (202) is provided with coaxially connected second drive wheel (203), and the second drive wheel (203) is engaged with the second gear (402);And Idler (204), rotatably arranged on the mounting frame (201), and engaged with the first gear (302) and the first drive wheel (202).

6. The prebaked anode carbon block mixing device for electrolytic aluminum according to claim 1, characterized in that: A plurality of groups of the second mixing frame (403) is provided with scraper (404) outside, and the scraper (404) is partially attached with the inner wall of the tank (101).

7. The prebaked anode carbon block mixing device for electrolytic aluminum according to claim 1, characterized in that: The tank (101) is provided with feed inlet (102) and discharge outlet (103) at top and bottom respectively.

Citation Information

Patent Citations

  • Prebaked anode carbon block mixing device for electrolytic aluminum

    CN219942605U