Continuous powder manufacturing system
By integrating a vacuum feeder and a continuous feeder into a continuous powder manufacturing system, the problems of low efficiency and low yield caused by separating the powder granulation process have been solved, and a highly efficient and automated powder granulation process has been achieved.
Patent Information
- Application Number
- CN202520352530.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-03
AI Technical Summary
The existing powder granulation process is carried out separately, which leads to problems such as low production efficiency, high labor costs, low first-pass yield, and weak quality control capabilities.
Design a continuous powder manufacturing system that integrates multiple vacuum feeders and continuous feeders to complete the weighing, feeding, mixing, and granulation processes in the same equipment. Utilize a PLC controller to achieve real-time online automatic weighing and mixing uniformity detection, and automatically control the material feeding speed and mixing process.
It enables uninterrupted, connected production, improves production efficiency and first-pass yield, reduces labor costs, and solves the shortcomings of traditional offline inspection through real-time quality monitoring.
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Figure CN223800476U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pelletizing system technical field especially relates to a powder continuous manufacturing system. BACKGROUND
[0002] The existing powder processing granulation procedure includes feeding, mixing, granulation and other procedures, which are all completed separately in batches, for example, feeding is completed by externally static proportioning and weighing according to process requirements, and then feeding into a container, and a plurality of operating workers are needed to weigh a plurality of powder materials required by the granulation product, and the mixing and granulation procedures are carried out in separately installed mixing machines and granulators, and the materials need to be remotely transported between the mixing machine and the granulator, so that the processing and manufacturing cycle is long, the production efficiency is low, the energy consumption is high, the labor cost is high, and each procedure of processing materials is detected offline by sampling, the quality monitoring is intermittent, the quality monitoring capacity is weak, and it belongs to a non-continuous production process with low first-time yield.
[0003] The present application designs a controllable continuous dynamic feeding, dynamic mixing and dynamic granulation device and support platform to form a powder continuous manufacturing system, so that the powder realizes the actions of feeding, mixing and granulation in motion. SUMMARY
[0004] To solve the above-mentioned problems of non-continuous production, low production efficiency, high labor cost and low first-time yield of the existing powder granulation process, the utility model provides a powder continuous manufacturing system, which integrates a plurality of vacuum feeders and a plurality of continuous feeders for a plurality of materials of a granulation product, and can simultaneously continuously feed into a continuous mixer, so that the weighing, feeding, mixing and granulation procedures are completed in the same equipment to realize uninterrupted connection production; the continuous feeder has a real-time online automatic weighing function, and the weighing data are fed back to a PLC controller, the rotation speed of each feeding conveying screw is controlled by the PLC controller, the feeding speed of the plurality of materials is automatically controlled, the quality ratio of the plurality of materials meets the process requirements of the granulation product, and the production efficiency and the first-time product yield are greatly improved.
[0005] In order to achieve the above object, the utility model provides a kind of powder continuous manufacturing system, including PLC controller, main platform, auxiliary platform, vacuum feeding machine, continuous feeder, continuous mixer, continuous wet granulator and step ladder, the middle of the main platform is equipped with through slot, one side or multiple sides of the through slot are equipped with mounting bracket, the auxiliary platform is equipped in the directly below of through slot, the vacuum feeding machine is equipped with N, respectively for the feeding of N kinds of materials for granulation, N is the natural number of 2~5, vacuum feeding machine is fixedly connected on mounting bracket, be equipped with in the above of through slot, vacuum feeding machine upper end outer side wall is equipped with feed pipe, the feed pipe is connected with the corresponding material bin of outside by pipeline, vacuum feeding machine is in the cavity in vacuum feeding machine by the material in the pipeline of corresponding bin suction, the continuous feeder is equipped with N, respectively below N vacuum feeding machine, for the continuous downward ration delivery of material suctioned by vacuum feeding machine, continuous feeder is installed on the upper plane of auxiliary platform, the upper end feed inlet of continuous feeder is connected with the lower end discharge port of corresponding vacuum feeding machine by first silica gel hose flexible sealing, the middle of the through slot is equipped with conical adapter barrel, the conical adapter barrel is installed on the upper plane of auxiliary platform, for the summary of N kinds of materials, the upper end of conical adapter barrel is equipped with N adapter feed inlet, the lower end of N continuous feeders is equipped with screw conveyor for pushing powder material discharge, the discharge port of N screw conveyors is respectively connected with N adapter feed inlet one by one by second silica gel hose flexible, the continuous mixer is equipped below auxiliary platform, the upper side of one end of continuous mixer is equipped with first feed hopper, and the lower side of the other end is equipped with first discharge port, the first feed hopper is equipped directly below conical adapter barrel, and is connected with the lower end discharge port of conical adapter barrel by third silica gel hose flexible, the lower side of the first discharge port is equipped with steel inclined discharge pipe, the continuous wet granulator is equipped below continuous mixer, the upper side of one end of the continuous wet granulator is equipped with second feed hopper, and the lower side of the other end is equipped with second discharge port, the steel inclined discharge pipe is connected with second feed hopper by fourth silica gel hose flexible;
[0006] The step ladder is arranged on one side of the main platform, and is used for operating personnel to go up to the main platform to install and maintain the vacuum feeding machine and the continuous feeder;
[0007] The vacuum feeding machine, the continuous feeder, the continuous mixer and the continuous wet granulator are connected with the PLC controller;
[0008] The continuous mixer is used for mixing N kinds of materials for granulation uniformly, and the uniformly mixed materials are fed into the continuous wet granulator, the middle of the upper side wall of the continuous wet granulator is equipped with liquid inlet near the second feed hopper, for injecting binder into the continuous wet granulator, mixing the uniformly mixed materials and the binder uniformly, and then making uniform size particles;
[0009] The continuous discharging machine has the function of real-time dynamic weight measurement, and sends the real-time detected weight data to the PLC controller. The PLC controller receives the detection data, calculates the real-time discharging rate according to the relationship between the weight data and time, controls the discharging rate of the N kinds of materials by respectively controlling the rotating speeds of the conveying screws in the N screw conveyors, and makes the N kinds of materials enter the continuous mixer according to the quality ratio requirements of the granulation product process.
[0010] Further, the outer wall of the steel inclined discharge pipe is provided with a mixing uniformity detection sensor, the mixing uniformity detection sensor includes a plurality of groups of probes, and the mixing uniformity detection sensor is connected with the PLC controller. The mixing uniformity detection sensor is used for real-time detection of whether the mixed materials in the steel inclined discharge pipe are uniformly mixed, and sends the detection results to the PLC controller. When it is detected that the N kinds of materials are not uniformly mixed, the PLC controller will stop the operation of the powder continuous manufacturing system and check the reason. When it is detected that the N kinds of materials are uniformly mixed, the mixed materials will continue to be conveyed into the continuous wet granulator.
[0011] Further, the continuous wet granulator is provided with a torque sensor and a temperature sensor. The torque sensor and the temperature sensor are respectively used for real-time online detection of the resistance torque and the temperature in the granulation process of the powder materials and the binder, and feedback the detection data to the PLC controller, so as to monitor and automatically control the operation state of the continuous wet granulator. The liquid inlet is provided with a flow sensor, and the flow sensor is used for real-time online detection of the flow of the binder at the liquid inlet, and feedbacks the detection data to the PLC controller, so as to monitor and automatically control the flow and stability of the binder in the wet granulation process.
[0012] Further, it further includes a first electrical cabinet, the first electrical cabinet is provided with N electrical elements for N vacuum feeders and N continuous discharging machines, the first electrical cabinet is installed on the upper plane of the auxiliary platform, the screw conveyors are installed on the corresponding first electrical cabinets, and the driving parts of the screw conveyors are provided with protective covers.
[0013] Further, it further includes a second electrical cabinet, the electrical elements of the continuous mixer and the continuous wet granulator are installed in the second electrical cabinet, the second electrical cabinet is a stepped electrical cabinet, the continuous mixer is installed on the upper plane of the second electrical cabinet, the continuous wet granulator is installed on the stepped surface of the second electrical cabinet, and the driving parts of the continuous wet granulator are arranged in the second electrical cabinet.
[0014] Further, the bottom of the second electrical cabinet is provided with a roller.
[0015] Further, the periphery of the main platform is provided with a platform guardrail, and the left, rear and right sides of the step ladder are provided with step ladder guardrails.
[0016] Further, the vacuum feeding machine and the continuous discharging machine are each provided with three, which are used for the centralized and continuous discharging of the granulation products of three kinds of materials, the front side of the upper plane of the main platform is provided with a mounting frame, the mounting frame comprises a stand column, a cross beam and a U-shaped support, the lower end of the stand column is fixedly connected with the upper plane of the main platform, the cross beam is fixedly connected to the outer side surface of the upper end of the stand column, the other end of the cross beam extends into the through groove, the U-shaped support is provided with three, and the three U-shaped supports are respectively arranged on the left side, the right side and the rear side of the cross beam, and the opening grooves of the three U-shaped supports are respectively used for clamping and fixing the outer side walls of the discharge outlets of the lower ends of the three vacuum feeding machines.
[0017] Compared with the prior art, the utility model has the beneficial effects that:
[0018] 1、 the utility model discloses a plurality of vacuum feeding machines and a plurality of continuous discharging machines for a plurality of materials of granulation products are integrated together, can be simultaneously and dynamically continuously discharged into the continuous mixer, makes the weighing feeding, mixing and granulation process complete in the same equipment, realizes the uninterrupted connection production;
[0019] 2、 the utility model discloses a continuous discharging machine has real -time on -line automatic weighing function, and the weighing data is fed back to PLC controller, and the PLC controller controls the rotation speed of each discharging conveying screw rod according to the real -time weighing data received, and the quality ratio of multiple materials is automatically controlled to meet the process requirement of granulation product, greatly improves production efficiency and first product yield;
[0020] 3、 the utility model discloses a main platform, auxiliary platform and second electrical cabinet are independent of each other, and do not interact, and the inlet and outlet of each host computer are connected flexibly by using silica gel hose, shielding the mutual interference of the work between each host computer, and simultaneously, the butt joint error requirement of each inlet and outlet is reduced;
[0021] 4、 the utility model discloses through setting uniformity detection sensor, can timely stop and exclude the reason of defective product in the granulation process, solves the problem of traditional quality detection, management and traceability of each process separation. DRAWINGS
[0022] Fig. 1 It is the structure schematic view of the utility model embodiment;
[0023] Fig. 2 It is the vacuum feeding machine, the continuous discharging machine, the first electrical cabinet and the tapered adapter bucket connection structure schematic view of the utility model embodiment;
[0024] Fig. 3 It is the continuous mixer, the continuous wet granulator and the batch two electrical cabinet connection structure schematic view of the utility model embodiment;
[0025] Fig. 4The utility model discloses a main platform, auxiliary platform, step ladder and mounting frame connecting structure schematic diagram.
[0026] In the drawing: 1, main platform, 101, through slot, 102, platform guardrail, 2, auxiliary platform, 3, step ladder, 301, step ladder guardrail, 4, vacuum feeding machine, 401, feed pipe, 5, first silica gel hose, 6, continuous unloading machine, 601, screw conveyor, 602, protective cover, 7, first electrical cabinet, 8, mounting frame, 801, stand, 802, crossbeam, 803, U type support, 9, second silica gel hose, 10, conical adapter material bucket, 1001, adapter feed inlet, 11, third silica gel hose, 12, continuous mixing machine, 1201, first feed inlet, 1202, steel inclined discharge pipe, 13, fourth silica gel hose, 14, mixed uniformity detection sensor, 15, continuous wet granulator, 1501, second feed inlet, 1502, second discharge port, 1503, liquid inlet, 16, second electrical cabinet, 1601, gyro wheel. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0028] As Figs. 1-4As shown, the utility model embodiment is three kinds of powder material granulation's granulation system, including PLC controller, main platform 1, auxiliary platform 2, vacuum feeding machine 4, continuous feeder 6, continuous mixer 12, continuous wet granulator 15 and step ladder 3, the middle of main platform 1 is equipped with through slot 101, the front side of this through slot 101 is equipped with mounting bracket 8, auxiliary platform 2 is located the immediate below of through slot 101, vacuum feeding machine 4 is equipped with 3, is used for the feeding of 3 kinds of materials for granulation respectively, vacuum feeding machine 4 is fixedly connected on mounting bracket 8, is located the above of through slot 101, vacuum feeding machine 4 upper end outside wall is equipped with feed pipe 401, this feed pipe 401 is connected with the corresponding material bin of outside through pipeline, vacuum feeding machine 4 passes through the pipeline and inhales the material in the corresponding bin into the inner chamber of vacuum feeding machine 4, continuous feeder 6 is equipped with 3, is located the below of 3 vacuum feeding machines respectively, is used for the continuous quantitative delivery of the material that vacuum feeding machine 4 inhales downward, continuous feeder 6 is installed on the upper plane of auxiliary platform 2, the upper end feed inlet of continuous feeder 6 is connected with the lower end discharge port of corresponding vacuum feeding machine 4 through first silica gel hose 5 flexible sealing, the middle of through slot 101 is equipped with conical adapter bucket 10, conical adapter bucket 10 is installed on the upper plane of auxiliary platform 2, is used for the summary of 3 kinds of materials, the upper end of conical adapter bucket 10 is equipped with 3 adapter feed inlets 1001, the lower end of 3 continuous feeders 6 is equipped with screw conveyor 601 for propelling powder material discharge, the discharge port of 3 screw conveyors 601 is respectively connected with 3 adapter feed inlets 1001 corresponding flexible, continuous mixer 12 is located the below of auxiliary platform 2, the upper side of one end of continuous mixer 12 is equipped with first feed bin 1201, and the lower side of the other end is equipped with first discharge port, first feed bin 1201 is located the immediate below of conical adapter bucket 10, and is connected with the lower end discharge port of conical adapter bucket 10 through third silica gel hose 11 flexible, the lower side of first discharge port is equipped with steel inclined discharge pipe 1202, continuous wet granulator 15 is located the below of continuous mixer 12, and the upper side of one end of this continuous wet granulator 15 is equipped with second feed bin 1501, and the lower side of the other end is equipped with second discharge port 1502, and steel inclined discharge pipe 1202 is connected with second feed bin 1501 flexible through fourth silica gel hose 13;
[0029] Step ladder 3 is located one side of main platform 1, is used for operating personnel to go up to main platform 1 and install and maintain and maintain vacuum feeding machine 4 and continuous feeder 6;
[0030] Vacuum feeding machine 4, continuous feeder 6, continuous mixer 12 and continuous wet granulator 15 are connected with PLC controller;
[0031] The continuous mixer 12 is used for mixing the three materials for granulation uniformly, and conveying the uniformly mixed materials into the continuous wet granulator 15. The upper side wall of the continuous wet granulator 15 is provided with a liquid inlet 1503 near the second feeding hopper 1501, which is used for injecting the binder into the continuous wet granulator 15, and then mixing the uniformly mixed materials with the binder uniformly, and then forming the granules with uniform size.
[0032] The continuous feeder 6 has the function of real-time dynamic weight measurement, and sends the real-time weight data to the PLC controller. The PLC controller receives the detection data, and calculates the real-time feeding rate according to the relationship between the weight data and time. The PLC controller controls the feeding rate of the three materials by controlling the rotating speed of the conveying screw in the three screw conveyors 601 of the three continuous feeders respectively, so that the three materials enter the continuous mixer 12 according to the quality ratio required by the granulation product process.
[0033] Further, the outer side wall of the steel inclined discharge pipe 1202 is provided with a uniform mixing detection sensor 14. The uniform mixing detection sensor 14 includes three groups of probes, which are near-infrared probes. The uniform mixing detection sensor 14 is connected with the PLC controller. The uniform mixing detection sensor 14 is used for real-time detection of whether the mixed materials in the steel inclined discharge pipe 1202 are uniformly mixed, and sends the detection results to the PLC controller. When it is detected that the three materials are not uniformly mixed, the PLC controller will stop the operation of the powder continuous manufacturing system to check the reason. When it is detected that the three materials are uniformly mixed, the mixed materials will continue to be conveyed into the continuous wet granulator 15.
[0034] Further, the continuous wet granulator 15 is provided with a torque sensor with a range of 0-200 Nm and a temperature sensor with a range of 0-120℃. The torque sensor and the temperature sensor are used for real-time online detection of the resistance torque and the temperature in the granulation process of the powder materials and the binder respectively, and feedback the detection data to the PLC controller, so as to monitor and automatically control the running state of the continuous wet granulator 15. The liquid inlet 1503 is provided with a flow sensor, which is used for real-time online detection of the flow of the binder in the liquid inlet, and feedbacks the detection data to the PLC controller, so as to monitor and automatically control the flow and stability of the binder in the wet granulation process.
[0035] Further, the first electrical cabinet 7 is provided with three electrical elements for the three vacuum feeders 4 and the three continuous feeders 6 respectively. The first electrical cabinet 7 is installed on the upper plane of the auxiliary platform 2. The screw conveyors 601 are installed on the corresponding first electrical cabinet 7. The driving parts of the screw conveyors 601 are provided with protective covers 602.
[0036] Further, the second electrical cabinet 16 is provided, and electrical elements of the continuous mixer 12 and the continuous wet granulator 15 are installed in the second electrical cabinet 16. The second electrical cabinet 16 is a stepped electrical cabinet. The continuous mixer 12 is installed on the upper plane of the second electrical cabinet 16. The continuous wet granulator 15 is installed on the stepped plane of the second electrical cabinet 16. The driving part of the continuous wet granulator 15 is arranged in the second electrical cabinet 16.
[0037] Further, the second electrical cabinet 16 is provided, and electrical elements of the continuous mixer 12 and the continuous wet granulator 15 are installed in the second electrical cabinet 16. The second electrical cabinet 16 is a stepped electrical cabinet. The continuous mixer 12 is installed on the upper plane of the second electrical cabinet 16. The continuous wet granulator 15 is installed on the stepped plane of the second electrical cabinet 16. The driving part of the continuous wet granulator 15 is arranged in the second electrical cabinet 16.
[0038] Further, the second electrical cabinet 16 is provided, and electrical elements of the continuous mixer 12 and the continuous wet granulator 15 are installed in the second electrical cabinet 16. The second electrical cabinet 16 is a stepped electrical cabinet. The continuous mixer 12 is installed on the upper plane of the second electrical cabinet 16. The continuous wet granulator 15 is installed on the stepped plane of the second electrical cabinet 16. The driving part of the continuous wet granulator 15 is arranged in the second electrical cabinet 16.
[0039] Further, the second electrical cabinet 16 is provided, and electrical elements of the continuous mixer 12 and the continuous wet granulator 15 are installed in the second electrical cabinet 16. The second electrical cabinet 16 is a stepped electrical cabinet. The continuous mixer 12 is installed on the upper plane of the second electrical cabinet 16. The continuous wet granulator 15 is installed on the stepped plane of the second electrical cabinet 16. The driving part of the continuous wet granulator 15 is arranged in the second electrical cabinet 16.
[0040] The working mode of the present experimental example is as follows: three kinds of powder raw materials that need to be granulated are microcrystalline cellulose, lactose and corn starch, which are fed according to the ratio of 40:40:20 required by the granulation process, and are respectively sucked into the corresponding hoppers through three vacuum feeders 4. The single working time of the vacuum feeder 4 is 20 s. The powder raw materials enter the corresponding continuous feeders 6 through the first silica gel hose 5. In the continuous feeder 6, the powder raw materials are pushed by the screw of the rotating conveyor 601 of the continuous feeder 6 to flow and convey in the cavity of the continuous feeder 6. The conveying rates of the microcrystalline cellulose, lactose and corn starch are set to be 40 kg / h, 40 kg / h and 20 kg / h respectively, and the screw rotation speeds of the three continuous feeders 6 are 120 r / min, 120 r / min and 60 r / min respectively. At the same time, the weight data changing with time is measured by the weighing sensor built in the continuous feeder 6. When the conveying rate error of the three continuous feeders 6 exceeds 2%, the measured weight data is fed back to the PLC controller, and the conveying screw rotation speed of the three continuous feeders 6 is dynamically adjusted by the PLC controller to make the conveying rate error meet the process requirements. When the material in the hopper of the continuous feeder 6 is about to be conveyed, the PLC controller starts the vacuum feeder 4 to intermittently suck the powder raw materials from the external hopper into the hopper of the continuous feeder 6 until the hopper is full and stops. The powder raw materials of microcrystalline cellulose and lactose in the three continuous feeders 6 are sucked by the vacuum feeder 4 every 15 s to replenish the materials, and the replenishment time is 12 s. The powder raw material of corn starch is sucked by the vacuum feeder 4 every 20 s to replenish the materials, and the replenishment time is 12 s.
[0041] The three kinds of powder raw materials enter the conical adapter barrel 10 through the corresponding second silica gel hose 9, are combined in the conical adapter barrel 10, and are further introduced into the main machine of the continuous mixer 12 through the third silica gel hose 11 and the first feeding hopper 1201. In the main machine, the powder materials are alternately mixed by two counter-rotating screws with a rotation speed of 100 r / min. The mixing process is carried out in the flow of the materials. The mixed powder raw materials are discharged through the first discharge port into the rigid inclined discharge pipe 1202.
[0042] The mixed powder raw materials in the rigid inclined discharge pipe 1202 are detected by the mixing uniformity detection sensor 14 on the side wall of the rigid inclined discharge pipe 1202 to determine whether the mixed powder raw materials reach the mixing uniformity. The spectral integral areas of the mixed powder raw materials measured by the three near-infrared probes at a certain time are S1=1.02, S2=1.04 and S3=1.05 respectively. The uniformity error index is calculated according to the following formula.
[0043]
[0044] The error limit of the uniformity of the mixed powder raw materials is 5%, and the deviation of the uniformity of the above mixing is less than 5%, so it is determined that the three powder raw materials of microcrystalline cellulose, lactose and corn starch have been mixed to be uniform, and the mixed powder raw materials will be continuously conveyed and enter the 6 continuous wet granulator 15 through the fourth silica gel hose 13. The internal granulating assembly of the continuous wet granulator 15 is two granulating shafts rotating in the same direction, which shears and granulates the mixed powder raw materials entering, and the rotating speed of the granulating shafts is 400 r / min. At the same time, the liquid inlet 1503 of the continuous wet granulator 15 is connected with a liquid supply module to input the povidone binder solution into the inside, and the liquid supply flow is 80 mL / min. The continuous wet granulator 15 mixes and kneads the mixed powder raw materials and the povidone binder solution, and finally discharges the uniform granules from the second discharge port.
[0045] The torque sensor, temperature sensor and flow sensor built in the continuous wet granulator 15 during the granulation process can monitor the running state of the continuous wet granulator 15 and the flow and stability of the binder solution in real time and on line, so as to realize real-time and on-line control of the quality of the granulation products, realize zero error and zero defective products.
[0046] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled persons in the technical field, some improvements and replacements can be made without departing from the technical principles of the present application, and these improvements and replacements should also be regarded as the protection range of the present application.
Claims
1. A continuous powder manufacturing system, characterized by: The utility model relates to a kind of continuous wet granulation production line, including PLC controller, main platform, auxiliary platform, vacuum feeding machine, continuous unloading machine, continuous mixing machine, continuous wet granulation machine and step ladder, the middle of the main platform is equipped with through slot, one side or more sides of the through slot is equipped with mounting bracket, the auxiliary platform is equipped in the directly below of through slot, the vacuum feeding machine is equipped with N, respectively for the feeding of N kinds of materials for granulation, N is the natural number of 2~5, vacuum feeding machine is fixedly connected on mounting bracket, is equipped in the above of through slot, vacuum feeding machine upper end outside wall is equipped with feed pipe, the feed pipe is connected with the corresponding material bin outside by pipeline, vacuum feeding machine is in the cavity by the pipeline into vacuum feeding machine The material in corresponding bin is sucked, the continuous unloading machine is equipped with N, respectively below N vacuum feeding machine, for the continuous downward quantitative delivery of material suctioned by vacuum feeding machine, continuous unloading machine is installed on the upper plane of auxiliary platform, the upper end inlet of continuous unloading machine is connected with the lower end outlet of corresponding vacuum feeding machine by first silica gel hose Flexible sealing connection, the middle of the through slot is equipped with conical adapter barrel, the conical adapter barrel is installed on the upper plane of auxiliary platform, for the collection of N kinds of materials, the upper end of conical adapter barrel is equipped with N adapter inlets, the lower end of N continuous unloading machines is equipped with screw conveyor for pushing powder material discharge, the outlet of N screw conveyors is respectively connected with N adapter inlets by second silica gel hose Flexible connection, the continuous mixing machine is equipped below auxiliary platform, one end above of continuous mixing machine is equipped with first feeding hopper, and first outlet is equipped on the lower side of the other end, the first feeding hopper is equipped directly below conical adapter barrel, and is connected with the lower end outlet of conical adapter barrel by third silica gel hose Flexible connection, steel inclined discharge pipe is equipped below first outlet, the continuous wet granulation machine is equipped below continuous mixing machine, one end above of the continuous wet granulation machine is equipped with second feeding hopper, and second outlet is equipped on the lower side of the other end, the steel inclined discharge pipe is connected with second feeding hopper by fourth silica gel hose Flexible connection; The step ladder is arranged on one side of the main platform, and is used for operating personnel to go up to the main platform to install and maintain the vacuum feeding machine and the continuous unloading machine; The vacuum feeding machine, the continuous unloading machine, the continuous mixing machine and the continuous wet granulation machine are connected with the PLC controller; The continuous mixing machine is used for mixing N kinds of materials for granulation uniformly, and conveying the uniformly mixed materials into the continuous wet granulation machine, the middle of the upper side wall of the continuous wet granulation machine is equipped with a liquid inlet near the second feeding hopper, for injecting a binding agent into the continuous wet granulation machine, mixing the uniformly mixed materials and the binding agent uniformly, and then making uniform particles; The continuous unloading machine has the function of real-time dynamic weight measurement, and sends the real-time weight data to the PLC controller, the PLC controller receives the detection data, and calculates the real-time unloading rate according to the relationship between the weight data and time, the PLC controller controls the rotating speed of the conveying screw in each screw conveyor to control the unloading rate of N kinds of materials, so that N kinds of materials enter the continuous mixing machine according to the quality ratio requirements of the granulation product process.
2. The continuous powder manufacturing system of claim 1, wherein: The outer wall of the steel inclined discharge pipe is provided with a mixing uniformity detection sensor, which includes multiple groups of probes and is connected with a PLC controller. The mixing uniformity detection sensor is used to detect whether the mixed materials in the steel inclined discharge pipe are uniformly mixed in real time and send the detection results to the PLC controller. When it is detected that the N kinds of materials are not uniformly mixed, the PLC controller will stop the operation of the powder continuous manufacturing system to check the reason. When it is detected that the N kinds of materials are uniformly mixed, the mixed materials will continue to be delivered to the continuous wet granulator.
3. The continuous powder manufacturing system of claim 1, wherein: The continuous wet granulator is provided with a torque sensor and a temperature sensor, which are used to detect the resistance torque and temperature in the granulation process of the powder materials and the binder in real time and feed the detection data back to the PLC controller, so as to monitor and automatically control the operation state of the continuous wet granulator. The liquid inlet is provided with a flow sensor, which is used to detect the flow of the binder at the liquid inlet in real time and feed the detection data back to the PLC controller, so as to monitor and automatically control the flow and stability of the binder in the wet granulation process.
4. The continuous powder manufacturing system of claim 1, wherein: It also includes a first electrical cabinet, which is provided with N electrical elements for N vacuum feeders and N continuous discharge machines. The first electrical cabinet is installed on the upper surface of the auxiliary platform, and the screw conveyor is installed on the corresponding first electrical cabinet. The driving part of the screw conveyor is provided with a protective cover.
5. The continuous powder manufacturing system of claim 1, wherein: It also includes a second electrical cabinet, in which the electrical elements of the continuous mixer and the continuous wet granulator are installed. The second electrical cabinet is a stepped electrical cabinet. The continuous mixer is installed on the upper surface of the second electrical cabinet, and the continuous wet granulator is installed on the stepped surface of the second electrical cabinet. The driving part of the continuous wet granulator is arranged in the second electrical cabinet.
6. The continuous powder manufacturing system of claim 5, wherein: The bottom of the second electrical cabinet is provided with a roller.
7. The continuous powder production system of claim 1, wherein: The main platform is provided with a platform guardrail, and the left, rear and right sides of the step ladder are provided with step guardrails.
8. The continuous powder production system of claim 1, wherein: The vacuum feeder and the continuous discharge machine are each provided with three machines for the continuous discharge of three kinds of granulation products. The front side of the upper surface of the main platform is provided with a mounting frame, which includes a vertical column, a horizontal beam and a U-shaped support. The lower end of the vertical column is fixedly connected to the upper surface of the main platform. The horizontal beam is fixedly connected to the outer side of the upper end of the vertical column, and the other end of the horizontal beam extends into the through slot. The U-shaped support is provided with three pieces, which are respectively arranged on the left, right and rear sides of the horizontal beam. The three pieces of U-shaped support are respectively fixedly connected to the outer side walls of the discharge outlets of the three vacuum feeders.