Gluing composite tool for carpet and deadening felt for automobile deadening pad

Abstract

The utility model relates to a gluing composite tool for a carpet and a deadening felt for an automobile deadening pad. The tool comprises a PLC, a driving mechanism electrically connected with the PLC, a main body rack and a gluing mechanism, the main body rack and the gluing mechanism are in driving connection with the driving mechanism, the gluing mechanism abuts against one side of the main body rack, and when the PLC is started, the driving mechanism drives the gluing mechanism to enter the main body rack. Compared with the prior art, the carpet gluing device has the advantages that the automation degree of bonding of the carpet for the deadening felt and the deadening felt is improved, the labor intensity of workers is reduced, and meanwhile, the gluing quality and effect are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to coating equipment technical field especially is related to a kind of carpet and soundproof felt gluing composite frock for automobile soundproof mat. BACKGROUND

[0002] At present, the process of carpet and soundproof felt adhesion is needed in the production of automobile soundproof felt, and the gluing is mostly manual. After the gluing is completed, the soundproof felt is placed on the carpet manually, and the area of gluing is pressed manually. As the size of the automobile soundproof felt parts produced now is getting larger and larger, and the weight is also relatively heavy, it causes high labor intensity for workers in the production process, and the manual gluing cannot guarantee the consistency of glue amount, the manual placement of soundproof felt cannot guarantee the consistency of relative position of parts, and the manual pressing of gluing area cannot guarantee the adhesion strength.

[0003] Therefore, how to improve the automation degree of carpet and soundproof felt adhesion for soundproof felt, reduce the labor intensity of workers, and at the same time ensure the quality and effect of gluing, has become a problem to be solved in the field. SUMMARY

[0004] The utility model aims at overcoming the defects of low automation degree and high labor intensity in the prior art, and provides a kind of carpet and soundproof felt gluing composite frock for automobile soundproof mat.

[0005] The purpose of the utility model can be realized by the following technical solutions:

[0006] The utility model provides a kind of carpet and soundproof felt gluing composite frock for automobile soundproof mat, including PLC controller, driving mechanism, main body rack and gluing mechanism with the electrical connection of the PLC controller, the main body rack and the gluing mechanism are driven connection with the driving mechanism respectively, the gluing mechanism is close to the side of the main body rack, when the PLC controller starts, the driving mechanism drives the gluing mechanism to enter the inside of the main body rack.

[0007] As a preferred technical solution, the main body rack includes main frame, air cylinder, upper die fixing plate, lower die fixing plate and conveying slide rail, the conveying slide rail is connected to the bottom of the main frame, the lower die fixing plate is slidingly connected to the conveying slide rail, the air cylinder is installed on the top of the main frame, and the upper die fixing plate is connected to the end close to the conveying slide rail.

[0008] As a preferred technical solution, the main body rack further includes guide column, the guide column passes through the top of the main frame, and the upper die fixing plate is connected to the end close to the conveying slide rail.

[0009] As a preferred technical scheme, the driving mechanism comprises a first motor, the first motor is connected with the lower mold fixed plate and connected with the PLC controller.

[0010] As a preferred technical scheme, the driving mechanism comprises a cylinder driving element, one end of the cylinder driving element is connected with the cylinder, and the other end is connected with the PLC controller.

[0011] As a preferred technical scheme, the cylinder driving element comprises an electromagnetic valve.

[0012] As a preferred technical scheme, the glue applying mechanism comprises a glue applying main body base frame, a glue applying conveying assembly and a glue applying executing assembly, the glue applying main body base frame is close to one side of the main body rack, the glue applying conveying assembly is installed on the glue applying main body base frame, and the glue applying executing assembly is installed on the glue applying conveying assembly.

[0013] As a preferred technical scheme, the glue applying executing assembly comprises a linear module sliding table and a glue gun head, the glue gun head is installed on the linear module sliding table, the linear module sliding table is installed on the glue applying conveying assembly, and when being located in the inside of the main body rack, a glue applying area of the glue gun head is equal to an area of the sound insulation felt to be glued.

[0014] As a preferred technical scheme, the driving mechanism comprises a second motor, the second motor is connected with the glue applying conveying assembly and connected with the PLC controller.

[0015] As a preferred technical scheme, the driving mechanism comprises a third motor, the third motor is connected with the glue applying executing assembly and connected with the PLC controller.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1、 the utility model discloses a PLC controller control driving mechanism, and driving mechanism includes first motor, cylinder driving element, second motor and third motor, respectively drive lower mold fixed plate, cylinder, glue applying conveying assembly and glue applying executing assembly movement, and each component is mutually matched, and completes gluing, can realize the full process automation of sound insulation felt with carpet and sound insulation felt adhesion, reduces the labor intensity of worker.

[0018] 2、 the utility model discloses a glue applying composite tool, and the main body rack still includes a guide column, and the guide column passes through the main frame and is connected with the upper mold fixed plate, in the glue applying process, the cylinder and the guide column drive the upper mold fixed plate to automatically press down, and the pressing down process can correct the relative position of carpet and sound insulation felt, and then guarantee the consistency of the relative position of each part, improve the gluing quality.

[0019] 3. In the adhesive coating and laminating fixture provided by this utility model, the adhesive coating execution component includes a linear module slide and a glue gun head. The linear module slide is installed on the adhesive coating and conveying component, which can limit the movement trajectory of the glue gun head, thereby ensuring the stability of the adhesive amount and trajectory, and effectively avoiding the product quality caused by insufficient adhesive amount and weak lamination. Attached Figure Description

[0020] Figure 1 A schematic diagram of the overall structure of the adhesive coating composite tooling provided by this utility model;

[0021] Figure 2 A schematic diagram of the mold-opening state structure of the adhesive coating composite tooling provided in this embodiment of the utility model;

[0022] Figure 3 A schematic diagram of the mold-closed state structure of the adhesive coating composite tooling provided in this embodiment of the utility model.

[0023] The components are as follows: 100, main frame; 101, cylinder; 102, upper mold fixing plate; 103, lower mold fixing plate; 104, conveying slide rail; 105, guide column; 200, glue application main frame; 201, glue application conveying assembly; 202, linear module slide; 203, glue gun head; 300, first motor; 301, second motor; 302, third motor. Detailed Implementation

[0024] To address the issues of low automation and difficulty in ensuring adhesive quality during the bonding of carpets and sound insulation felt in existing technologies, such as... Figure 1 As shown, this utility model provides a bonding and composite tooling for carpet and sound insulation felt for automotive sound insulation pads. The tooling includes a PLC controller, a drive mechanism electrically connected to the PLC controller, a main frame, and a bonding mechanism. The main frame and the bonding mechanism are respectively driven and connected to the drive mechanism. The bonding mechanism is close to one side of the main frame. When the PLC controller is started, the drive mechanism drives the bonding mechanism into the interior of the main frame.

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some, not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present utility model.

[0026] In the description of the utility model, it is necessary to explain that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the utility model product is used, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0027] In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0028] Embodiment:

[0029] The carpet and sound insulation felt gluing composite tool for automobile sound insulation mat provided by the embodiment comprises a PLC controller, a driving mechanism, a main body rack and a gluing mechanism. Figure 2 As shown in the drawing, the specific structure of each mechanism is as follows:

[0030] The main body rack comprises a main frame 100, a cylinder 101, an upper die fixing plate 102, a lower die fixing plate 103, a conveying slide rail 104 and a guide column 105. The main frame 100 comprises an upper frame and four supporting columns. When the main frame 100 is placed on the ground, horizontal bars are fixedly connected between the supporting columns on the side close to the ground to enhance the stability of the main frame 100. In addition, a support frame is fixedly connected between the opposite horizontal bars, the conveying slide rail 104 is fixedly connected above the support frame, and the lower die fixing plate 103 is slidingly connected to the conveying slide rail 104. The lower die fixing plate 103 is used for placing and feeding raw materials, i.e. the carpet and the sound insulation felt.

[0031] The upper frame of the main frame 100 comprises two groups of main beams, two cylinders 101 are respectively arranged on the corresponding main beams, and the cylinder 101 is fixedly connected with the upper die fixing plate 102 at the end close to the conveying slide rail 104. The upper die fixing plate 102 can move up and down through the cylinder 101, and then drive the sound insulation felt to move up and down after adsorbing the sound insulation felt.

[0032] The guide column 105 passes through the upper frame of the main frame 100 and is connected to the upper mold fixed plate 102 near one end of the conveying slide rail 104, and is used to adjust and limit the relative position of the carpet and the soundproof felt.

[0033] The gluing mechanism comprises a gluing main body chassis 200, a gluing conveying assembly 201 and a gluing execution assembly, wherein the gluing execution assembly comprises a linear module sliding table 202 and a glue gun head 203.

[0034] The gluing main body chassis 200 is close to one side of the main frame 100. The gluing main body chassis 200 also comprises an upper frame and four support columns, and a cross bar is fixedly connected between each two support columns on the side close to the ground, so as to enhance the stability of the gluing main body chassis 200.

[0035] The gluing conveying assembly 201 is installed on the upper frame of the gluing main body chassis 200, the linear module sliding table 202 is installed on the gluing conveying assembly 201, and the glue gun head 203 is installed on the linear module sliding table 202, and the linear module sliding table 202 and the glue gun head 203 are located on the side of the gluing conveying assembly 201 close to the main frame 100. When the gluing conveying assembly 201 is located in the main frame 100, the linear module sliding table 202 and the glue gun head 203 are also located in the main frame 100, and the gluing area of the glue gun head 203 is equal to the area of the soundproof felt to be glued.

[0036] The driving mechanism comprises a first motor 300, a second motor 301, a third motor 302 and a solenoid valve, and each motor is a servo motor. The first motor 300 is connected with the lower mold fixed plate 103, the second motor 301 is connected with the gluing conveying assembly 201, the third motor 302 is connected with the linear module sliding table 202, and the first motor 300, the second motor 301 and the third motor 302 are respectively connected with the PLC controller. One end of the solenoid valve is connected with the air cylinder 101, and the other end is connected with the PLC controller.

[0037] The working principle of the gluing composite tool provided by the embodiment is as follows:

[0038] (1) The worker places the carpet and the soundproof felt on the lower mold fixed plate 103 in turn, presses the start button, the PLC controller starts, and starts to control the driving mechanism according to the pre-set program. The start button can be installed on the side surface of the support column of the main frame 100.

[0039] (2) As Figure 3As shown, the first motor 300 drives the lower mold fixed plate 103 to automatically enter the main frame 100, and after the lower mold fixed plate 103 is in place, the air cylinder 101 drives the upper mold fixed plate 102 to automatically press down, and since the upper mold fixed plate 102 is connected with the four guide columns 105, the relative position of the carpet and the soundproof felt can be corrected during the pressing down process, and after the automatic pressing down is completed, the negative pressure pipeline starts to start the negative pressure, and the soundproof felt is adsorbed on the upper mold fixed plate 102 and the mold is automatically opened.

[0040] (3) After the mold is opened to the position, the glue coating conveying assembly 201 enters the main frame 100, and the left and right two linear module sliding tables 202 drive the glue gun heads 203 to automatically complete the glue coating.

[0041] (4) As shown, Figure 3 After the glue coating is completed, the glue coating conveying assembly 201 returns to the original position, the upper mold fixed plate 102 drives the soundproof felt to automatically press down and keep pressure for a pre-set pressure keeping time. During the pressure keeping process, the negative pressure pipeline of the upper mold fixed plate 102 stops, and after the pressure keeping is completed, the upper mold fixed plate 102 returns to the original position, and the lower mold fixed plate 103 drives the glued composite completed part (carpet and soundproof felt) to move to the feeding station (also called discharging station) along the conveying slide rail 104.

[0042] The foregoing entire process is realized by automation according to PLC programming control, cooperates with the servo motor to stably and accurately ensure the conveying distance, and guarantees the stability of the glue coating amount and the track through the linear module sliding table, so that the product quality is not affected by the composite not firm caused by insufficient glue amount.

[0043] The foregoing detailed description of the preferred embodiments of the present application. It should be understood that those skilled in the art can make many modifications and changes without creative labor according to the concept of the present application. Therefore, any technical solution obtained by logical analysis, reasoning or limited experiment on the basis of the prior art according to the concept of the present application shall be within the protection scope determined by the claims.

Claims

1. A gluing composite tool for a carpet and an acoustic felt for an automobile acoustic mat, characterized in that, Including PLC controller, drive mechanism, main body frame and gluing mechanism, the main body frame and the gluing mechanism are respectively connected with the drive mechanism, the gluing mechanism is close to the side of the main body frame, when the PLC controller starts, the drive mechanism drives the gluing mechanism to enter the inside of the main body frame.

2. The rubber coating composite tooling for automobile soundproofing mat according to claim 1, characterized in that, The main body frame includes main frame, cylinder, upper die fixed plate, lower die fixed plate and conveying slide rail, the conveying slide rail is connected to the bottom of the main frame, the lower die fixed plate is slidably connected to the conveying slide rail, the cylinder is installed on the top of the main frame, and the upper die fixed plate is connected to the end close to the conveying slide rail.

3. The glue coating composite tooling for automobile sound insulation mat according to claim 2, characterized in that, The main body frame also includes guide column, the guide column passes through the top of the main frame, and the upper die fixed plate is connected to the end close to the conveying slide rail.

4. The glue coating composite tooling for automobile sound insulation mat according to claim 2, characterized in that, The drive mechanism includes first motor, the first motor is connected with the lower die fixed plate, and is connected with the PLC controller.

5. The glue coating composite tooling for automobile sound insulation mat according to claim 2, characterized in that, The drive mechanism includes cylinder driving element, one end of the cylinder driving element is connected with the cylinder, and the other end is connected with the PLC controller.

6. The glue coating composite tooling for automobile sound insulation mat according to claim 5, characterized in that, The cylinder driving element includes electromagnetic valve.

7. The glue coating composite tooling for automobile soundproof mat according to claim 1, characterized in that, The gluing mechanism includes gluing main body chassis, gluing conveying assembly and gluing execution assembly, the gluing main body chassis is close to the side of the main body frame, the gluing conveying assembly is installed on the gluing main body chassis, and the gluing execution assembly is installed on the gluing conveying assembly.

8. The glue coating composite tooling for automobile sound insulation mat according to claim 7, characterized in that, The gluing execution assembly includes linear module sliding table and glue gun head, the glue gun head is installed on the linear module sliding table, the linear module sliding table is installed on the gluing conveying assembly, when being located in the inside of the main body frame, the gluing area of the glue gun head is equal to the area of the soundproof felt to be glued.

9. The glue coating composite tooling for automobile sound insulation mat according to claim 7, characterized in that, The drive mechanism includes second motor, the second motor is connected with the gluing conveying assembly, and is connected with the PLC controller.

10. The glue coating composite tooling for automobile sound insulation mat according to claim 7, characterized in that, The drive mechanism includes third motor, the third motor is connected with the gluing execution assembly, and is connected with the PLC controller.

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