Automatic sand making production line

By installing a housing and vibration device on the outer periphery of the belt conveyor, combined with a dust suction component, the problems of low stone powder removal efficiency and low automation in existing sand making production lines are solved, achieving efficient and automated stone powder removal and reducing equipment size and labor costs.

CN223800911UActive Publication Date: 2026-01-16XIANYANG CHUANQING XINYUAN ENG TECHCO
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Patent Information

Application Number
CN202423269425.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-16
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing sand making production lines suffer from low equipment efficiency, low automation, large equipment size, and high labor costs in the process of removing stone powder.

Method used

A housing is installed around the belt conveyor, equipped with components such as a rotating shaft, a disc assembly, a lever, and a vibrating shaft. The disc assembly is driven to rotate by a motor, the lever moves the rotating shaft to generate vibration, and the vibrating shaft strikes the belt at the top of the belt conveyor, raising stone powder which is then sucked out by a dust suction assembly. The housing collects the quartz sand and sends it to a screw conveyor.

Benefits of technology

It improves the automation level of the sand making process, reduces equipment size, increases work efficiency, reduces labor costs, and effectively removes stone powder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quartz sand production and processing, and discloses an automatic sand making production line. The shell is arranged on the periphery of the belt conveyor, and the rotating shaft, the disc component, the shifting rod, the vibrating shaft and other components are arranged on the shell and matched with one another, so that on one hand, in the process that the disc component is driven by the motor to rotate, the shifting rod shifts the rotating shaft to stretch the tension spring to generate vibration; then the rotating shaft drives the vibrating and beating shaft to knock a top belt layer of the belt conveyor, so that the quartz sand and the stone powder can be raised, and the stone powder can be conveniently sucked out subsequently; and on the other hand, due to the arrangement of the shell, the quartz sand scattered on the belt conveyor in the knocking process of the vibrating and beating shaft can be collected in the shell, and the quartz sand is conveyed into the screw elevator again through the inclined bottom wall of the shell to be circulated. According to the device, the automation degree is high, the operation of taking out the stone powder is better fused with an original sand making production line, the overall size of equipment is reduced, and the working efficiency can be effectively improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of quartz sand production and processing, and particularly relates to an automatic sand production line. BACKGROUND

[0002] In modern construction engineering construction, the demand for construction sand is huge. However, the dry sand product contains a lot of small stone powder, which will adversely affect the properties of the subsequently produced concrete and needs to be removed. Some sand production lines in the prior art often remove the stone powder by setting a winnowing device. However, in the process of removing the stone powder, the device is merely externally connected to the sand production line and cannot better match the sand production line, resulting in problems such as an increase in the overall volume of the device, low efficiency of the device, and low degree of automation and high labor cost. CONTENT OF THE UTILITY MODEL

[0003] In view of the above problems, the present application provides an automatic sand production line, which can improve the degree of automation in the sand production process and effectively reduce the labor cost and efficiently remove the stone powder mixed in the quartz sand.

[0004] According to an aspect of an embodiment of the present application, an automatic sand production line is provided. The automatic sand production line comprises a screening box, a screw elevator and a belt conveyor, the outer periphery of the belt conveyor is provided with a shell, the bottom of the screening box is provided with a second discharge port, the second discharge port penetrates through the shell and extends to the belt conveyor, the bottom wall of the shell gradually inclines downward from one end away from the screw elevator to one end close to the screw elevator and is communicated with the bottom inlet of the screw elevator, the outer side of the shell is rotatably connected with a rotating shaft, the middle part of the rotating shaft is connected to the outer wall of the shell through a tension spring, one end of the rotating shaft is connected with a shaking shaft, an arc-shaped through slot is formed in the shell, the shaking shaft extends to the inside of the shell along the arc-shaped through slot and is located between the two layers of belts of the belt conveyor, the side of the rotating shaft away from the shaking shaft is connected with a disc part through a motor transmission, the top end of the disc part is provided with a lever, and the top of the shell is provided with a dust suction assembly.

[0005] In some embodiments, the middle part of the screening box is provided with a screen, one side of the screen is connected with a first discharge port, and the first discharge port is communicated with the middle part of the screw elevator.

[0006] In some embodiments, the dust suction assembly comprises a dust storage box fixed to the top of the shell, one side of the dust storage box is connected with a negative pressure fan through a bag filter, the other side of the dust storage box is communicated with a dust collection cover through a dust collection pipe, and the dust collection cover is buckled and communicated with the inner cavity of the shell.

[0007] In some embodiments, the beating shaft is sleeved with an anti-skid sleeve through a bearing seat.

[0008] In some embodiments, the outer periphery of the pushing rod is rotatably sleeved with a wear-resistant sleeve.

[0009] In some embodiments, a U-shaped support is arranged on the shell, both ends of the U-shaped support are welded to the outer wall of the shell through a stand, and a transmission motor is arranged at the middle part of the U-shaped support, and the output shaft of the transmission motor is coaxially connected to the disc part after penetrating through the U-shaped support.

[0010] The beneficial effects in the present application are: by arranging a shell on the outer periphery of the belt conveyor, and arranging a rotating shaft on the shell, and cooperating the disc part, the pushing rod and the beating shaft and other components, on the one hand, in the process of rotating the disc part driven by the motor, the pushing rod will vibrate after stretching the tension spring, and then the rotating shaft drives the beating shaft to knock the top belt layer of the belt conveyor, so that the quartz sand and stone powder can be lifted, which is convenient for subsequent suction of the stone powder; on the other hand, the shell can collect the quartz sand spilled on the belt conveyor during the knocking process of the beating shaft in the shell, and then send the quartz sand to the spiral elevator for recycling through the inclined bottom wall. The present application has high automation, and the operation of taking out the stone powder is better integrated with the original sand production line, reduces the overall volume of the equipment, and can effectively improve the work efficiency.

[0011] The above description is only a summary of the technical scheme of the present application, in order to more clearly understand the technical means of the present application, which can be implemented according to the content of the specification, and in order to make the above and other purposes, characteristics and advantages of the present application more obvious and easy to understand, the following specific embodiments of the present application are described. BRIEF DESCRIPTION OF DRAWINGS

[0012] Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The accompanying drawings are included to provide a description of the preferred embodiments and are not meant to limit the present application. Moreover, the same reference numerals in the attached drawings indicate the same or similar components. In the drawings:

[0013] Fig. 1 The overall cross-sectional structure schematic diagram of the automatic sand production line provided by the embodiments of the present application is shown in the figure;

[0014] Fig. 2 The local structure schematic diagram of the shell provided by the embodiments of the present application is shown in the figure;

[0015] Fig. 3 The local structure schematic diagram of the rotating shaft and its connection provided by the embodiments of the present application is shown in the figure.

[0016] The reference signs in the detailed description are as follows:

[0017] The automatic sand making production line 100, the screening box 110, the second discharge port 111, the inlet port 112, the screen 113, the first discharge port 114, the spiral elevator 120, the belt conveyor 130, the shell 140, the arc-shaped through slot 141, the rotating shaft 150, the tension spring 151, the beating shaft 160, the anti-skid sleeve 161, the disc part 170, the pull rod 171, the wear-resistant sleeve 171a, the dust suction assembly 180, the dust storage box 181, the bag filter 182, the negative pressure fan 183, the dust collection pipe 184, the dust collection cover 185, the U-shaped support 190, and the transmission motor 191. DETAILED DESCRIPTION

[0018] The embodiments of the technical scheme of the present application will be described in detail below with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical scheme of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as understood by those skilled in the art to which the present application belongs; the terms used herein are only for the purpose of describing the specific embodiments of the present application, and are not intended to limit the present application; the terms "include" and "have" and any variations thereof in the specification and claims of the present application and the above description of drawings are intended to cover non-exclusive inclusion.

[0019] Specifically, refer to Figs. 1 to 3 , Fig. 1 The overall cross-sectional structure schematic diagram of the automatic sand making production line provided by the embodiments of the present application, Fig. 2 The local structure schematic diagram at the shell provided by the embodiments of the present application, Fig. 3A local structure diagram of a rotating shaft and a connection thereof is provided for an embodiment of the present application. An automatic sand production line 100 includes a screening box 110, a screw elevator 120, and a belt conveyor 130. The screening box 110 is used for screening quartz sand. Since the quartz sand has been crushed into small particles at the front end, but may still be caked during storage and transfer, the screening box 110 can screen out the caked quartz sand. The belt conveyor 130 is used for conveying the screened and lime-removed quartz sand to a subsequent production workshop. A shell 140 is arranged on the outer periphery of the belt conveyor 130. The shell 140 is arranged to collect the belt conveyor 130, on the one hand to avoid dust from being scattered in the air, and on the other hand to collect the quartz sand and the like falling along the belt conveyor 130. A second discharge port 111 is arranged at the bottom of the screening box 110. The second discharge port 111 penetrates the shell 140 and extends onto the belt conveyor 130. The quartz sand screened by the screening box 110 falls directly onto the belt conveyor 130 through the second discharge port 111 for transfer. The bottom wall of the shell 140 gradually slopes downward from the end away from the screw elevator 120 to the end close to the screw elevator 120 and is communicated with the bottom inlet 112 of the screw elevator 120. Since the bottom wall of the shell 140 is arranged to be inclined, the quartz sand falling along the belt conveyor 130 falls into the shell 140 and slides along the bottom wall of the shell 140 to the bottom inlet 112 of the elevator and is finally conveyed by the elevator to the screening box 110 again. A rotating shaft 150 is rotatably connected to the outside of the shell 140. The rotating shaft 150 is used to connect a knocking shaft 160. One end of the rotating shaft 150 is a smooth end to satisfy the knocking of the rotating shaft 150 by a lever 171. After the lever 171 knocks the rotating shaft 150, the rotating shaft 150 further drives the knocking shaft 160 to move and knock the upper layer of the belt conveyor 130. The middle part of the rotating shaft 150 is connected to the outer wall of the shell 140 by a tension spring 151. One end of the rotating shaft 150 is connected to the knocking shaft 160. An arc-shaped through slot 141 is arranged at the shell 140. The knocking shaft 160 extends to the inside of the shell 140 along the arc-shaped through slot 141 and is located between the two layers of the belt conveyor 130. During the rotation of the knocking shaft 160 around the hinge point of the rotating shaft 150, the knocking shaft 160 is lifted upward and knocks the upper layer of the belt, so that the top layer of the belt conveyor 130 vibrates, so that the stone powder and the quartz sand on the top of the belt conveyor 130 can be lifted upward, and then the subsequent dust suction assembly 180 can suck out the stone powder.The side of the rotating shaft 150 away from the knocking shaft 160 is connected with a disc part 170 through motor drive, the top end of the disc part 170 is provided with a push rod 171, in the process of the disc part 170 rotating driven by the motor, the push rod 171 at the top of the disc passes through the end of the rotating shaft 150 and drives the rotating shaft 150 to rotate, in the process of rotating, the rotating shaft 150 drives the knocking shaft 160 to knock the top belt of the belt conveyor 130, further, when rotating to a certain angle, the push rod 171 is away from the rotating shaft 150, at this time, the rotating shaft 150 will reset under the action of the tension spring 151, so as to realize the continuous knocking of the top belt of the belt conveyor 130 by reciprocating circulation. The top of the shell 140 is provided with a dust suction assembly 180, which is used to suck out the stone powder in the shell 140. Since the stone powder is lighter than the quartz sand, the wind power of the negative pressure fan 183 can effectively separate the stone powder from the quartz sand.

[0020] As can be seen from the above, in the embodiment of the present application, the shell 140 is arranged on the outer periphery of the belt conveyor 130, and the rotating shaft 150, the disc part 170, the push rod 171 and the knocking shaft 160 are arranged on the shell 140, which are matched with each other, on the one hand, in the process of the disc part 170 rotating driven by the motor, the push rod 171 will stretch the tension spring 151 and then vibrate the rotating shaft 150, and then the rotating shaft 150 drives the knocking shaft 160 to knock the top belt layer of the belt conveyor 130, so that the quartz sand and the stone powder can be lifted, which is convenient for the subsequent suction of the stone powder; on the other hand, the shell 140 can collect the quartz sand falling from the belt conveyor 130 during the knocking process of the knocking shaft 160 in the shell 140 and then send the quartz sand to the spiral elevator 120 again through the inclined bottom wall of the shell 140 for recycling. The present application has high automation, the operation of taking out the stone powder is better integrated with the original sand production line, the overall volume of the equipment is reduced, and the work efficiency can be effectively improved.

[0021] In some embodiments, the middle part of the screening box 110 is provided with a screen 113, one side of the screen 113 is connected with a first discharge port 114, and the first discharge port 114 is communicated with the middle part of the spiral elevator 120. In the embodiment of the present application, after the quartz sand falling into the screening box 110 is screened by the screen 113, the quartz sand agglomerated on the top of the screen 113 will slide down along the screen 113 and then fall into the spiral elevator 120 through the first discharge port 114, and in the process of being lifted by the spiral elevator 120 and falling from the spiral elevator 120 to the screening box 110, the agglomerated quartz sand will be dispersed by impact, and then when the particles are small enough, they can pass through the screen 113 and finally enter the top of the belt conveyor 130 for transfer.

[0022] In some embodiments, the dust suction assembly 180 includes a dust storage box 181 fixed on the top of the shell 140, one side of the dust storage box 181 is connected with a negative pressure fan 183 through a bag filter 182, and the other side of the dust storage box 181 is connected with a dust collecting hood 185 through a pipe 184, the dust collecting hood 185 is connected with the inner cavity of the shell 140. For the convenience of description, the application provides a specific setting mode of the dust suction assembly 180, specifically, in the working process, the negative pressure fan 183 generates negative pressure to suck the stone powder in the shell 140 into the dust storage box 181 through the dust collecting hood 185, further, the stone powder and air are separated at the bag filter 182, and the stone powder is stored in the dust storage box 181.

[0023] In some embodiments, the beating shaft 160 is sleeved with an anti-skid sleeve 161 through a bearing seat. In the application, when the beating shaft 160 is lifted upward and contacts the bottom wall of the belt conveyor 130, the anti-skid sleeve 161 will rotate with the friction of the belt conveyor 130, thereby converting the sliding friction between the beating shaft 160 and the belt conveyor 130 into rolling friction between the anti-skid sleeve 161 and the belt conveyor 130, thereby effectively reducing the friction.

[0024] In some embodiments, the outer periphery of the push rod 171 is rotatably sleeved with a wear-resistant sleeve 171a. In the application, the wear-resistant sleeve 171a is arranged to reduce the friction between the push rod 171 and the rotating shaft 150, thereby avoiding overheating due to long-time collision between the push rod 171 and the rotating shaft 150.

[0025] In some embodiments, the shell 140 is provided with a U-shaped support 190, both ends of the U-shaped support 190 are welded on the outer wall of the shell 140 through a stand, the middle part of the U-shaped support 190 is provided with a transmission motor 191, and the output shaft of the transmission motor 191 penetrates the U-shaped support 190 and is coaxially connected to the disc part 170. In the application, the U-shaped support 190 is arranged to stably fix the transmission motor 191 above the disc part 170, and the transmission motor 191 drives the disc part 170 to rotate.

[0026] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some or all of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the description of the present application. In particular, as long as there is no structural conflict, each technical feature mentioned in each embodiment can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An automated sand manufacturing line, characterized in that, It comprises a screening box, a screw elevator and a belt conveyor. The screening box is provided with a second discharge port at the bottom, the second discharge port penetrates through the shell and extends to the belt conveyor, and the bottom wall of the shell is gradually inclined from the end away from the screw elevator to the end close to the screw elevator and is communicated with the bottom inlet of the screw elevator. The outer side of the shell is rotatably connected with a rotating shaft, the middle part of the rotating shaft is connected with the outer wall of the shell through a tension spring, one end of the rotating shaft is connected with a shaking shaft, an arc-shaped through slot is formed in the shell, the shaking shaft extends to the inside of the shell along the arc-shaped through slot and is located between the two layers of belts of the belt conveyor, the side of the rotating shaft away from the shaking shaft is connected with a disc part through a motor transmission, the top end of the disc part is provided with a lever, and the top of the shell is provided with a dust suction assembly.

2. An automated sand production line according to claim 1, characterized in that, The middle part of the screening box is provided with a screen, one side of the screen is connected with a first discharge port, and the first discharge port is communicated with the middle part of the screw elevator.

3. The automated sand production line of claim 1, wherein, The dust suction assembly comprises a dust storage box fixed to the top of the shell, a negative pressure fan connected to one side of the dust storage box through a bag filter, and a dust collection cover communicated with the other side of the dust storage box through a dust collection pipe.

4. The automated sand production line of claim 1, wherein, The shaking shaft is sleeved with an anti-skid sleeve through a bearing seat.

5. The automated sand production line of claim 1, wherein, The outer periphery of the lever is rotatably sleeved with a wear-resistant sleeve.

6. The automated sand production line of claim 1, wherein, A U-shaped support is arranged on the shell, both ends of the U-shaped support are welded to the outer wall of the shell through a stand, the middle part of the U-shaped support is provided with a transmission motor, and the output shaft of the transmission motor penetrates through the U-shaped support and is coaxially connected to the disc part.