Adjustable ultrasonic transducer mounting mechanism of ultrasonic cleaning machine

By designing an adjustable ultrasonic transducer mounting structure, the problem of ultrasonic cleaning machines being unable to adapt to different types of spinnerets was solved, enabling flexible adjustment and precise installation of the ultrasonic transducer, thus improving the applicability and efficiency of the cleaning machine.

CN223801092UActive Publication Date: 2026-01-16SHANGHAI LEUVEN SCI INSTR
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Patent Information

Application Number
CN202423283323.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-16
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning machines are difficult to adapt to the cleaning needs of different types of spinnerets, and the ultrasonic transducers need to be adjusted to improve their applicability.

Method used

An adjustable ultrasonic transducer mounting structure was designed, comprising a movable mechanism, a lifting mechanism, and a mounting mechanism. The horizontal and vertical directions of the ultrasonic transducer are adjusted through components such as lead screws, sliders and slide rails, rotating shafts, and couplings, thereby improving adjustment accuracy and stability.

Benefits of technology

This technology enables flexible adjustment of the ultrasonic transducer on different types of spinnerets, improving the applicability and cleaning efficiency of the ultrasonic cleaner.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223801092U_ABST
Patent Text Reader

Abstract

The utility model provides an adjustable ultrasonic transducer installation mechanism of an ultrasonic cleaner, which comprises a movable mechanism, a lifting mechanism and an installation mechanism, the main body of the movable mechanism is arranged to be a storage square plate, a screw rod is arranged in the storage square plate, a pushing block is arranged on the screw rod body, two side surfaces of the pushing block are in sliding connection with the inner side wall of the storage square plate, and the lifting mechanism is arranged on the installation mechanism. A bearing seat is arranged on the top surface of the storage square plate; the lifting mechanism body is a supporting table, a top plate is arranged above the supporting table, an air cylinder is arranged on the top plate, and an air jacking shaft penetrating through the top plate and the supporting table is arranged at the bottom of the air cylinder in a driving mode. The main body structure of the mounting mechanism is arranged to be a bearing table with the longitudinal section in an L shape, three mounting holes are formed in the horizontal plate face of the bearing table, and the three mounting holes are each internally provided with a vertically-arranged ultrasonic transducer. The movable mechanism, the lifting mechanism and the mounting mechanism are arranged, so that the mounting mechanism can be linearly adjusted in the horizontal direction and the vertical direction.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ultrasonic cleaning machine auxiliary mechanism technical field especially adjustable ultrasonic transducer installation mechanism of ultrasonic cleaning machine. BACKGROUND

[0002] Spinneret is also called spinning cap, its function is that high polymer melt or solution of sticky flow state is changed into fine flow with specific cross section through micro hole, and it needs to be cleaned regularly in the use process, in order to guarantee the sufficiency of spinneret cleaning, usually customized ultrasonic cleaning machine is used to carry out, and the ultrasonic transducer on the ultrasonic cleaning machine is one of important core components of the whole cleaning machine, it is a device that converts electromagnetic energy into mechanical energy (acoustic energy), usually made of piezoelectric ceramic or other magnetostrictive material.

[0003] Because the model of spinneret is various, its size is also different, in batch cleaning process, to improve the applicability of ultrasonic cleaning machine, a plurality of spinnerets of different models can be matched and cleaned, usually the ultrasonic transducer on the ultrasonic cleaning machine needs to be adjusted, therefore, an adjustable mechanism for adjusting the ultrasonic transducer is needed to meet the above demand. CONTENT OF THE UTILITY MODEL

[0004] The utility model solves the technical problem that because the model of spinneret is various, its size is also different, in batch cleaning process, to improve the applicability of ultrasonic cleaning machine, a plurality of spinnerets of different models can be matched and cleaned, usually the ultrasonic transducer on the ultrasonic cleaning machine needs to be adjusted, to meet the cleaning of spinneret of different model size.

[0005] The utility model adopts the following technical scheme to solve the above technical problem: a kind of adjustable ultrasonic transducer installation mechanism of ultrasonic cleaning machine, including movable mechanism, lifting mechanism, installation mechanism,

[0006] Movable mechanism main body is set as a horizontally arranged storage square plate, the inside of the storage square plate is hollow and a slot is formed on one side face, a horizontal lead screw is arranged in the storage square plate, one end of the lead screw is rotatably connected with a bearing arranged in the storage square plate, and the other end is rotatably connected with a driving motor arranged outside the storage square plate, a pushing block is arranged on the lead screw body, the lead screw penetrates through the pushing block and is rotatably connected with the pushing block, the two side faces of the pushing block are slidably connected with the inner side wall of the storage square plate, a receiving seat is arranged on the top surface of the storage square plate, and the receiving seat and the pushing block are connected by a connecting plate;

[0007] The main body of the lifting mechanism is provided as a support table, a top plate is arranged above the support table, a cylinder is arranged on the top plate, a gas lifting shaft penetrating through the top plate and the support table is arranged at the bottom of the cylinder, a bottom plate is arranged below the support table, and the bottom end of the gas lifting shaft is arranged on the bottom plate;

[0008] The main body structure of the mounting mechanism is provided as a bearing table with an "L" shape in longitudinal section, three mounting holes are arranged on the horizontal plate surface of the bearing table, three ultrasonic transducers arranged vertically are respectively arranged in the three mounting holes, and the ultrasonic transducers and the mounting holes are connected through flanges;

[0009] The movable mechanism and the lifting mechanism are connected through a base plate, one side of the bottom of the base plate is arranged on the receiving seat, and the other side is arranged on a triangular support frame, and the mounting mechanism and the lifting mechanism are connected through a pair of 7-shaped plates.

[0010] Preferably, two rollers are respectively arranged at the bottom of the two sides of the triangular support frame. The arrangement of the rollers enables the triangular support frame to move on the ultrasonic cleaning machine body, thereby supporting the linear movement of the ultrasonic transducer in the horizontal direction and realizing horizontal linear adjustment.

[0011] Preferably, a sliding rail is arranged on the top surface of the receiving square plate, a sliding block is arranged at the bottom of the receiving seat, and the sliding block is slidably connected to the sliding rail. The arrangement of the sliding block and the sliding rail enables the receiving seat to move more smoothly under the driving of the advancing block, thereby improving the stability during the adjustment of the ultrasonic transducer.

[0012] Preferably, the length of the sliding rail is the same as the length of the slot. The length of the sliding rail is the same as the length of the slot, and the limiting of the slot on the connecting plate can limit the sliding block on the sliding rail.

[0013] Preferably, the advancing block is in the shape of a square and has the same width as the distance between the two inner sides of the receiving square plate. The two sides of the advancing block are blocked by the two side walls of the receiving square plate, and when the lead screw rotates, the advancing block converts the rotational torque into the power of forward and backward movement.

[0014] Preferably, a fixed plate is arranged at the bottom of each side of the receiving square plate, and a plurality of threaded holes are arranged on the fixed plate. The fixed plate can be connected and fixed with the ultrasonic cleaning machine body.

[0015] Preferably, a top sleeve shaft is arranged at each side of the gas lifting shaft on the support table, the top sleeve shaft vertically penetrates the support table, two bottom sleeve shafts vertically aligned with the two top sleeve shafts are arranged on the bottom plate, a support rod is arranged between the top sleeve shaft and the bottom sleeve shaft, the bottom of the support rod is fixedly inserted into the bottom sleeve shaft, and the top of the support rod is movably inserted into the top sleeve shaft.

[0016] Preferably, a connecting block is arranged at the middle of the vertical plate of the bearing table, a vertical rotating shaft is connected to the connecting block, an adjusting valve is arranged at the top of the rotating shaft, a coupling is arranged above the connecting block on the shaft body of the rotating shaft, and the coupling is fixedly connected to the two 7-shaped plates on one side.

[0017] Preferably, a partition plate is arranged between the three ultrasonic transducers, and the partition plate is fixedly arranged at the bottom of the bearing table.

[0018] Preferably, a protective cylinder is arranged on the ultrasonic transducer, and a cylinder cover is arranged at the top of the protective cylinder.

[0019] Compared with the prior art, the above technical scheme has the following technical effects:

[0020] (1) By arranging the movable mechanism, the lifting mechanism and the mounting mechanism, the mounting mechanism can be linearly adjusted in the horizontal direction and the vertical direction, and the mounting mechanism can be finely adjusted in the vertical direction by cooperating with the rotating shaft and the coupling, thereby improving the fineness of the adjustment.

[0021] (2) By arranging the sliding block and the sliding rail on the storage square plate, the movement of the bearing under the driving of the pushing block is smoother, and the stability of the ultrasonic transducer during adjustment is improved. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a side view of an ultrasonic transducer of the external overall structure of the utility model;

[0023] Figure 2 is a side view of a driving motor of the external overall structure of the utility model;

[0024] Figure 3 is a schematic view of the overall structure of the movable mechanism of the utility model;

[0025] Figure 4 is a schematic view of the overall structure of the lifting mechanism of the utility model;

[0026] Figure 5 is a schematic view of the overall structure of the mounting mechanism of the utility model;

[0027] Figure 6 is a schematic view of the ultrasonic transducer and the connecting structure of the utility model;

[0028] Figure 7 is a schematic view of the overall structure of the triangular support frame of the utility model.

[0029] Mark: 1, drive motor; 2, support rod; 3, support table; 4, top sleeve shaft; 5, top plate; 6, cylinder; 7, regulating valve; 8, cylinder cover; 9, protective cylinder; 10, flange plate; 11, slide rail; 12, storage square plate; 13, bearing; 14, fixed plate; 15, screw rod; 16, ultrasonic transducer; 17, bottom sleeve shaft; 18, triangular support frame; 1801, roller; 19, base plate; 20, bottom plate; 21, bearing table; 22, connecting plate; 23, push block; 24, slot; 25, receiving seat; 26, sliding block; 27, air top shaft; 28, 7-shaped plate; 29, shaft coupling; 30, rotating shaft; 31, connecting block; 32, partition plate; 33, mounting hole. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0031] Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0032] Embodiment 1:

[0033] Reference Figure 1 , Figure 2 , Figure 3 , Figure 7 The movable mechanism main body is arranged as a horizontally arranged storage square plate 12, the two sides of the bottom of the storage square plate 12 are respectively provided with a fixed plate 14, the fixed plate 14 is provided with a plurality of threaded holes, the inside of the storage square plate 12 is hollow and a slot 24 is formed on one side surface, a horizontal screw rod 15 is arranged in the storage square plate 12, one end of the screw rod 15 is rotatably connected with a bearing 13 arranged in the storage square plate 12, the other end of the screw rod 15 is rotatably connected with a drive motor 1 arranged outside the storage square plate 12, a push block 23 is arranged on the rod body of the screw rod 15, the screw rod 15 penetrates through the push block 23 and is rotatably connected with the push block 23, the push block 23 is in the shape of a square block and the width is the same as the distance between the two inner sides of the storage square plate 12, the two side surfaces of the push block 23 are slidably connected with the inner side walls of the storage square plate 12, a receiving seat 25 is arranged on the top surface of the storage square plate 12, the receiving seat 25 is connected with the push block 23 through a connecting plate 22, a slide rail 11 is arranged on the top surface of the storage square plate 12, the length of the slide rail 11 is the same as the length of the slot 24, a sliding block 26 is arranged at the bottom of the receiving seat 25 and slidably connected with the slide rail 11, a base plate 19 is arranged between the movable mechanism and the lifting mechanism, one side of the bottom of the base plate 19 is arranged on the receiving seat 25 and the other side is arranged on a triangular support frame 18, two rollers 1801 are arranged at the bottom of the two sides of the triangular support frame 18, a pair of 7-shaped plates 28 are arranged between the mounting mechanism and the lifting mechanism.

[0034] Embodiment 2:

[0035] Reference Figure 1 、 Figure 2 、 Figure 4 The lifting mechanism body is provided as a support table 3, a top plate 5 is arranged above the support table 3, a cylinder 6 is arranged on the top plate 5, a gas top shaft 27 penetrating through the top plate 5 and the support table 3 is arranged at the bottom of the cylinder 6, a bottom plate 20 is arranged below the support table 3, the bottom end of the gas top shaft 27 is arranged on the bottom plate 20, a top sleeve shaft 4 is arranged on the support table 3 at both sides of the gas top shaft 27, the top sleeve shaft 4 vertically penetrates through the support table 3, two bottom sleeve shafts 17 vertically aligned with the two top sleeve shafts 4 are arranged on the bottom plate 20, a support rod 2 is arranged between the bottom sleeve shaft 17 and the top sleeve shaft 4, the bottom of the support rod 2 is fixedly inserted into the bottom sleeve shaft 17, and the top of the support rod 2 is movably inserted into the top sleeve shaft 4.

[0036] Embodiment 3:

[0037] Reference Figure 1 、 Figure 2 、 Figure 5 、 Figure 6 The main structure of the mounting mechanism is provided as a bearing table 21 with an “L” shape in longitudinal section, three mounting holes 33 are arranged on the horizontal plate surface of the bearing table 21, three vertically arranged ultrasonic transducers 16 are respectively arranged in the three mounting holes 33, the ultrasonic transducers 16 are connected with the mounting holes 33 through flanges 10, a connecting block 31 is arranged in the vertical plate of the bearing table 21, a vertical rotating shaft 30 is connected on the connecting block 31, an adjusting valve 7 is arranged on the top of the rotating shaft 30, a shaft coupling 29 is arranged on the shaft body of the rotating shaft 30 above the connecting block 31, one side surface of the shaft coupling 29 is fixedly connected with two 7-shaped plates 28, the arrangement of the shaft coupling 29 and the rotating shaft 30 can finely adjust the bearing table 21 up and down, which is beneficial to improve the fineness of the ultrasonic transducer 16 adjustment; a partition plate 32 is respectively arranged between the three ultrasonic transducers 16, the partition plate 32 is fixedly arranged on the bearing table 21, a protective cylinder 9 is arranged on the ultrasonic transducer 16, and a cylinder cover 8 is arranged on the top of the protective cylinder 9.

[0038] Finally, it should be pointed out that in the description of the present application, it should be pointed out that unless otherwise specified and limited, the terms “mounting”, “connection” and “connection” should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, “up”, “down”, “left”, “right” and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change.

[0039] Secondly, the utility model discloses the embodiment in the drawing, only relate to the structure with the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflicting, the same embodiment and different embodiments of the utility model can be combined with each other.

[0040] Finally, the above only for the preferred embodiment of the utility model has, and does not for limiting the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be contained in the protection scope of the utility model.

Claims

1. An adjustable ultrasonic transducer mounting mechanism of an ultrasonic cleaning machine, comprising a moving mechanism, a lifting mechanism and a mounting mechanism, characterized in that: the moving mechanism is a horizontally arranged receiving square plate (12) with a hollow interior and a slot (24) on one side, a horizontal lead screw (15) is arranged in the receiving square plate (12), one end of the lead screw (15) is rotatably connected with a bearing (13) arranged in the receiving square plate (12), the other end of the lead screw (15) is rotatably connected with a driving motor (1) arranged outside the receiving square plate (12), a pushing block (23) is arranged on the lead screw (15), the lead screw (15) penetrates through the pushing block (23) and is rotatably connected with the pushing block (23), the two side surfaces of the pushing block (23) are slidably connected with the inner side walls of the receiving square plate (12), a receiving seat (25) is arranged on the top surface of the receiving square plate (12), and the receiving seat (25) and the pushing block (23) are connected through a connecting plate (22); the lifting mechanism is a support table (3) with a top plate (5) arranged above, a cylinder (6) arranged on the top plate (5), a gas top shaft (27) penetrating through the top plate (5) and the support table (3) arranged at the bottom of the cylinder (6), and a bottom plate (20) arranged below the support table (3) and on which the bottom end of the gas top shaft (27) is arranged; the mounting mechanism is a load-bearing table (21) with an "L" shaped longitudinal section, three mounting holes (33) arranged on the horizontal plate surface of the load-bearing table (21), and a vertical ultrasonic transducer (16) arranged in each of the three mounting holes (33) and connected with the mounting hole (33) through a flange (10); the moving mechanism and the lifting mechanism are connected through a base plate (19) arranged on one side of the receiving seat (25) at the bottom and on the other side of a triangular support frame (18), and the mounting mechanism and the lifting mechanism are connected through a pair of 7-shaped plates (28).

2. The adjustable ultrasonic transducer mounting mechanism for an ultrasonic cleaning machine of claim 1, wherein: Two rollers (1801) are arranged on the bottom of the triangular support frame (18) on both sides.

3. The adjustable ultrasonic transducer mounting mechanism for an ultrasonic cleaning machine of claim 1, wherein: A slide rail (11) is arranged on the top surface of the receiving square plate (12), and a sliding block (26) is arranged on the bottom of the receiving seat (25) and slidably connected with the slide rail (11).

4. The adjustable ultrasonic transducer mounting mechanism for an ultrasonic cleaning machine of claim 3, wherein: The length of the slide rail (11) is the same as the length of the slot (24).

5. The adjustable ultrasonic transducer mounting mechanism for an ultrasonic cleaning machine of claim 1, wherein: The pushing block (23) is a square block with a width the same as the distance between the two inner sides of the receiving square plate (12).

6. The adjustable ultrasonic transducer mounting mechanism for an ultrasonic cleaning machine of claim 1, wherein: Two fixed plates (14) are arranged on the bottom of the receiving square plate (12) on both sides, and a plurality of threaded holes are arranged on the fixed plates (14).

7. The adjustable ultrasonic transducer mounting mechanism for an ultrasonic cleaning machine of claim 1, wherein: The support table (3) is provided with a top sleeve shaft (4) on both sides of the air top shaft (27), the top sleeve shaft (4) vertically penetrates the support table (3), the bottom plate (20) is provided with two bottom sleeve shafts (17) vertically aligned with the two top sleeve shafts (4), and a support rod (2) is arranged between the top sleeve shaft (4) and the bottom sleeve shaft (17), the bottom of the support rod (2) is fixedly inserted into the bottom sleeve shaft (17), and the top of the support rod (2) is movably inserted into the top sleeve shaft (4).

8. The adjustable ultrasonic transducer mounting mechanism for an ultrasonic cleaning machine of claim 1, wherein: The vertical plate of the bearing table (21) is provided with a connecting block (31) in the middle, the connecting block (31) is connected and provided with a vertical rotating shaft (30), the top of the rotating shaft (30) is provided with an adjusting valve (7), the shaft body of the rotating shaft (30) is provided with a shaft coupling (29) above the connecting block (31), and one side of the shaft coupling (29) is fixedly connected with two 7-shaped plates (28).

9. The adjustable ultrasonic transducer mounting mechanism for an ultrasonic cleaning machine of claim 1, wherein: Three said ultrasonic transducers (16) are respectively provided with a partition plate (32), and the bottom of the partition plate (32) is fixedly arranged on the bearing table (21).

10. The adjustable ultrasonic transducer mounting mechanism for an ultrasonic cleaning machine of claim 1, wherein: The ultrasonic transducer (16) is provided with a protective cylinder (9), and the top of the protective cylinder (9) is provided with a cylinder cover (8).