Efficient and energy-saving rolled aluminum profile rolling equipment
By designing the coordination of hydraulic cylinders, electric motors, rollers, electric slide rails, laser cutting heads, and adjustment plates, the problem of fixed V-groove specifications in existing technologies has been solved, realizing automated processing of aluminum profiles and flexible adjustment of V-angle, thereby improving processing efficiency and applicability.
Patent Information
- Application Number
- CN202520395063.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-07
AI Technical Summary
The existing V-groove specifications are fixed and cannot be adjusted according to user needs, resulting in low aluminum profile processing efficiency.
A high-efficiency and energy-saving rolling mill for aluminum profiles has been designed, comprising a hydraulic cylinder, an electric motor, rolls, an electric slide rail, a laser cutting head, a V-shaped plate, an adjusting plate, and a control module. It enables automatic feeding, cutting, and rolling, and the size of the V-angle can be adjusted according to the user's needs.
It enables automatic feeding, cutting, and rolling of aluminum profiles, improving processing efficiency. It can also adjust the V-angle according to requirements, expanding its application range. It has a simple structure and high practicality.
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Figure CN223801200U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium alloy rolling processing technical field especially relates to a kind of efficient energy-saving calendered aluminium alloy rolling equipment. BACKGROUND
[0002] Aluminium alloy is aluminium bar by hot melting, extrusion, thereby obtaining the aluminium material of different section shapes, and the production process of aluminium alloy mainly includes three processes of melting, extrusion and coloring;
[0003] In the process of rolling aluminium alloy into shape, aluminium alloy needs to be rolled into V-shaped aluminium alloy, but the existing V-shaped die groove specification is generally fixed, which is not convenient to adjust according to the needs of users, thereby greatly reducing the processing efficiency of aluminium alloy, and there is room for improvement.
[0004] Therefore, we provide a kind of efficient energy-saving calendered aluminium alloy rolling equipment to solve the problems in the background art. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the shortcomings in the prior art and provides an efficient energy-saving calendered aluminium alloy rolling equipment.
[0006] To achieve the above object, the utility model adopts the following technical scheme:
[0007] An efficient energy-saving calendered aluminium alloy rolling equipment, including two support plates, adjusting mechanism and aluminium alloy,
[0008] Two support plates are each provided with a side plate, a fixed plate one is fixedly connected between the two side plates, a hydraulic cylinder one is fixedly installed on the fixed plate one, a V-shaped plate is fixedly installed on the output end of the hydraulic cylinder one, the same adjusting mechanism is arranged between the two support plates, the same aluminium alloy is arranged between the adjusting mechanism and the V-shaped plate, a control module is arranged on one of the two side plates, and the adjusting mechanism is connected with the control module.
[0009] The adjusting mechanism includes a rotating shaft one, a rotating shaft two, an adjusting plate one, an adjusting plate two, a hydraulic cylinder two, a supporting rod, a second motor and a torsion spring, the same rotating shaft one and rotating shaft two are rotatably connected on the two support plates, the hydraulic cylinder one, the first motor, the two rollers, the electric slide rail, the laser cutting head, the V-shaped plate, the adjusting mechanism and the control module are cooperatively designed, which can not only realize automatic feeding, cutting and rolling molding of aluminium alloy, but also adjust the size of V-shaped angle of aluminium alloy according to the needs of users.
[0010] Specific, the rotating shaft one and the rotating shaft two are respectively fixedly installed with the adjusting plate one and the adjusting plate two, the same fixed plate two is fixedly connected between the two supporting plates, the hydraulic cylinder two is fixedly installed on the fixed plate two, the output end of the hydraulic cylinder two is fixedly installed with the supporting rod, the supporting rod is in contact with the adjusting plate one and the adjusting plate two, the elastic potential force of the torsional spring is driven by the cooperation between the motor two and the hydraulic cylinder two, the angle between the adjusting plate one and the adjusting plate two can be adjusted, the V-shaped angle of the aluminum profile can be adjusted according to the user's demand, and the application range is improved.
[0011] Specific, one of the two supporting plates is fixedly installed with the motor two, the output end of the motor two is fixedly connected with one end of the rotating shaft one, the hydraulic cylinder two and the motor two are connected with the control module, the rotating shaft one is driven to rotate on the two supporting plates by a certain angle and drive the adjusting plate one to rotate by a certain angle, in the process, the adjusting plate one pushes the aluminum profile to slide on the adjusting plate two, and makes it fall off from the adjusting plate two, thereby achieving the effect of automatic material taking of the aluminum profile.
[0012] Specific, the rotating shaft two is fixedly sleeved with the torsional spring, one end of the torsional spring is fixedly connected with the corresponding supporting plate, the adjusting plate one and the adjusting plate two are in contact and matched, the adjusting plate two is always in contact with the supporting rod through the action of the torsional spring, so that the adjusting plate two can be adjusted through the driving of the hydraulic cylinder two and the transmission of the supporting rod, and the supporting purpose is also achieved.
[0013] Specific, the aluminum profile is arranged on the adjusting plate one and the adjusting plate two, the V-shaped plate is in contact with the aluminum profile, the hydraulic cylinder one is connected with the control module, and the aluminum profile is conveniently rolled into a V-shaped plate.
[0014] Specific, two rollers are rotatably connected between the two side plates, the same aluminum profile is arranged between the two rollers, gears are fixedly connected to one end of the two rollers, the gears are meshingly connected, a motor one is fixedly installed on one of the two side plates, the output end of the motor one is fixedly connected with one end of one of the two rollers, the motor one is connected with the control module, the corresponding roller is driven to rotate on the two side plates by the motor one, and the two rollers are cooperated to convey the aluminum profile, thereby achieving the effect of automatic feeding.
[0015] Specific, an electric sliding rail is fixedly installed between the two side plates, a laser cutting head is arranged on the electric sliding rail, the laser cutting head corresponds to the aluminum profile, the electric sliding rail is connected with the control module, the laser cutting head can be moved and adjusted by the electric sliding rail, and the aluminum profile can be automatically cut under the action of the laser cutting head.
[0016] Compared with the prior art, the high-efficiency energy-saving calendering aluminum profile rolling equipment has the beneficial effects that:
[0017] The high-efficiency energy-saving calendering aluminum profile rolling equipment has the beneficial effects that: the automatic feeding, cutting and rolling forming effects of the aluminum profile are realized, and the processing efficiency is improved.
[0018] The high-efficiency energy-saving calendering aluminum profile rolling equipment has the beneficial effects that: the size of the V-shaped angle of the aluminum profile rolling can be adjusted according to the requirements of the user, the application range is improved, the structure is simple, and the practicality is higher. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only exemplary, and the structures, proportions, sizes, etc. shown in the drawings are only used to cooperate with the content disclosed in the specification, so as to be understood and read by those skilled in the art, and do not limit the implementation conditions of the present application, and therefore do not have technical substantive significance. Any modification of the structure, change of the proportion relationship or adjustment of the size.
[0020] Figure 1 A perspective structural schematic view of the high-efficiency energy-saving calendering aluminum profile rolling equipment is provided for the present application;
[0021] Figure 2 A regulating mechanism schematic view of the high-efficiency energy-saving calendering aluminum profile rolling equipment is provided for the present application;
[0022] Figure 3 A structural schematic view of the regulating plate one, the regulating plate two, the hydraulic cylinder two and the supporting rod is provided for the present application;
[0023] Figure 4 A rear view structural schematic view of the high-efficiency energy-saving calendering aluminum profile rolling equipment is provided for the present application.
[0024] In the drawings: 1, supporting plate; 2, side plate; 3, hydraulic cylinder one; 4, V-shaped plate; 5, regulating mechanism; 6, aluminum profile; 7, roller; 8, electric sliding rail; 9, electric motor one; 10, control module; 51, shaft one; 52, shaft two; 53, regulating plate one; 54, regulating plate two; 55, hydraulic cylinder two; 56, supporting rod; 57, electric motor two; 58, torsional spring. DETAILED DESCRIPTION
[0025] The following specific embodiments illustrate the embodiments of the present application, and those skilled in the art can easily understand other advantages and effects of the present application from the disclosed content. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] Referring to Figures 1-4 The efficient energy-saving rolling equipment for aluminum profile includes two supporting plates 1, an adjusting mechanism 5 and an aluminum profile 6.
[0027] The two supporting plates 1 are each provided with a side plate 2, and a fixed plate one is fixedly connected between the two side plates 2. A hydraulic cylinder one 3 is fixedly installed on the fixed plate one, and a V-shaped plate 4 is fixedly installed on the output end of the hydraulic cylinder one 3. The same adjusting mechanism 5 is arranged between the two supporting plates 1, and the same aluminum profile 6 is arranged between the adjusting mechanism and the V-shaped plate 4. One of the two side plates 2 is provided with a control module 10, and the adjusting mechanism 5 is connected with the control module 10.
[0028] The adjusting mechanism 5 includes a rotating shaft one 51, a rotating shaft two 52, an adjusting plate one 53, an adjusting plate two 54, a hydraulic cylinder two 55, a supporting rod 56, a motor two 57 and a torsion spring 58. The same rotating shaft one 51 and rotating shaft two 52 are rotatably connected on the two supporting plates 1. The cooperation between the hydraulic cylinder one 3, the motor one 9, the two rollers 7, the electric sliding rail 8, the laser cutting head, the V-shaped plate 4, the adjusting mechanism 5 and the control module 10 can not only realize the effects of automatic feeding, cutting and rolling forming of the aluminum profile 6, but also achieve the effect of adjusting the size of the V-shaped angle of the aluminum profile 6 according to the user's needs.
[0029] In the embodiment, the adjusting plate one 53 and the adjusting plate two 54 are respectively fixedly installed on the rotating shaft one 51 and the rotating shaft two 52. The same fixed plate two is fixedly connected between the two supporting plates 1, and the hydraulic cylinder two 55 is fixedly installed on the fixed plate two. The supporting rod 56 is fixedly installed on the output end of the hydraulic cylinder two 55, and the supporting rod 56 is in contact with the adjusting plate one 53 and the adjusting plate two 54. Through the cooperation between the motor two 57 and the hydraulic cylinder two 55 and the elastic potential energy of the torsion spring 58, the effect of adjusting the included angle between the adjusting plate one 53 and the adjusting plate two 54 can be achieved, and the effect of adjusting the V-shaped angle of the aluminum profile 6 according to the user's needs can be achieved, thereby improving the application range.
[0030] In this embodiment, one of the two support plates 1 is fixedly installed with a motor 57, the output end of the motor 57 is fixedly connected with one end of the rotating shaft 51, the hydraulic cylinder 55 and the motor 57 are connected with the control module 10, the rotating shaft 51 is driven to rotate on the two support plates 1 by the motor 57, and the adjusting plate 53 is synchronously rotated by a certain angle, in the process, the adjusting plate 53 pushes the aluminum profile 6 to slide on the adjusting plate 54, and the aluminum profile 6 falls off the adjusting plate 54, thereby achieving the effect of automatically taking the aluminum profile 6.
[0031] In this embodiment, the rotating shaft 52 is fixedly sleeved with a torsional spring 58, one section of the torsional spring 58 is fixedly connected with the corresponding support plate 1, the adjusting plate 53 and the adjusting plate 54 are in contact and matched, the adjusting plate 54 is always in contact with the supporting rod 56 by the action of the torsional spring 58, so that the adjusting plate 54 is adjusted by the driving of the hydraulic cylinder 55 and the transmission of the supporting rod 56, and the supporting purpose is achieved.
[0032] In this embodiment, the aluminum profile 6 is arranged on the adjusting plate 53 and the adjusting plate 54, the V-shaped plate 4 is in contact with the aluminum profile 6, and the hydraulic cylinder 1 is connected with the control module 10, so as to facilitate rolling the aluminum profile 6 into a V-shaped plate.
[0033] In this embodiment, two rollers 7 are rotatably connected between the two side plates 2, the same aluminum profile 6 is arranged between the two rollers 7, gears are fixedly connected to one ends of the two rollers 7, the gears are in meshing connection, a motor 9 is fixedly installed on one of the two side plates 2, the output end of the motor 9 is fixedly connected with one end of one of the two rollers 7, the motor 9 is connected with the control module 10, and the corresponding roller 7 is driven to rotate on the two side plates 2 by the motor 9, and the two rollers 7 are cooperated to convey the aluminum profile 6, thereby achieving the effect of automatic feeding.
[0034] In this embodiment, an electric sliding rail 8 is fixedly installed between the two side plates 2, a laser cutting head is arranged on the electric sliding rail 8, the laser cutting head corresponds to the aluminum profile 6, the electric sliding rail 8 is connected with the control module 10, the electric sliding rail 8 comprises a sliding rail, an electric sliding block and a driving device, the electric sliding block is driven by the driving device, so that the electric sliding block drives the laser cutting head to move, thereby achieving the effect of moving and adjusting the laser cutting head, and the aluminum profile 6 can be automatically cut by the laser cutting head, the electric sliding rail 8 is common in daily life, and will not be described in detail.
[0035] Working principle: when in use, the hydraulic cylinder one 3, the hydraulic cylinder two 55, the motor two 57, the motor one 9 and the electric sliding rail 8 are driven and controlled by the control module 10;
[0036] The corresponding roller 7 is rotated on the two side plates 2 by the driving of the motor one 9, and the two rollers 7 are used to convey the aluminum profile 6 by the cooperation between the two gears and the two rollers 7, so that the automatic feeding effect is achieved.
[0037] The laser cutting head can be moved and adjusted by the electric sliding rail 8, and the aluminum profile 6 can be automatically cut under the action of the laser cutting head.
[0038] The V-shaped plate 4 is moved to the adjusting plate one 53 and the adjusting plate two 54 and acts on them by the driving of the hydraulic cylinder one 3, so that the aluminum profile 6 is automatically rolled and formed.
[0039] The shaft one 51 is rotated on the two supporting plates 1 by the driving of the motor two 57, and the adjusting plate one 53 is synchronously rotated by a certain angle, in the process, the adjusting plate one 53 pushes the aluminum profile 6 to slide on the adjusting plate two 54 and falls off from the adjusting plate two 54, so that the aluminum profile 6 is automatically taken.
[0040] The angle between the adjusting plate one 53 and the adjusting plate two 54 can be adjusted by the elastic potential force of the torsional spring 58 and the cooperation between the motor two 57 and the hydraulic cylinder two 55, in the process, the hydraulic cylinder two 55 drives the supporting rod 56 to move up and down, and the adjusting plate two 54 is always in contact with the supporting rod 56 under the action of the torsional spring 58, and the adjusting plate one 53 and the adjusting plate two 54 are rotated by the same angle by the cooperation of the motor two 57 and the shaft one 51, so that the angle between the adjusting plate one 53 and the adjusting plate two 54 is adjusted, and the V-shaped angle of the aluminum profile 6 can be adjusted according to the user's demand, and the application range is improved.
[0041] The technical progress obtained by the utility model compared with the prior art is that the aluminum profile 6 can be automatically fed, cut and rolled by the cooperation of various components, the processing efficiency is improved, the size of the V-shaped angle of the aluminum profile 6 can be adjusted according to the user's demand, the application range is improved, and the structure is simple and practical.
Claims
1. A high-efficiency energy-saving calendered aluminum profile rolling apparatus, characterized by, It comprises two support plates (1), an adjusting mechanism (5) and an aluminum profile (6); Two of the support plates (1) are provided with side plates (2), and a fixed plate one is fixedly connected between the two side plates (2). A hydraulic cylinder one (3) is fixedly installed on the fixed plate one, and a V-shaped plate (4) is fixedly installed on the output end of the hydraulic cylinder one (3). An adjusting mechanism (5) is arranged between the two support plates (1), and an aluminum profile (6) is arranged between the adjusting mechanism and the V-shaped plate (4). One of the side plates (2) is provided with a control module (10), and the adjusting mechanism (5) is connected with the control module (10). The adjusting mechanism (5) comprises a rotating shaft one (51), a rotating shaft two (52), an adjusting plate one (53), an adjusting plate two (54), a hydraulic cylinder two (55), a supporting rod (56), a motor two (57) and a torsional spring (58). The rotating shaft one (51) and the rotating shaft two (52) are rotatably connected to the two support plates (1).
2. A high-efficiency energy-saving aluminum profile rolling device according to claim 1, characterized in that, The adjusting plate one (53) and the adjusting plate two (54) are fixedly installed on the rotating shaft one (51) and the rotating shaft two (52) respectively. A fixed plate two is fixedly connected between the two support plates (1), and the hydraulic cylinder two (55) is fixedly installed on the fixed plate two. The supporting rod (56) is fixedly installed on the output end of the hydraulic cylinder two (55), and the supporting rod (56) is in contact with the adjusting plate one (53) and the adjusting plate two (54).
3. A high-efficiency and energy-saving aluminum profile rolling device according to claim 2, characterized in that, One of the support plates (1) is fixedly installed with the motor two (57), and the output end of the motor two (57) is fixedly connected with one end of the rotating shaft one (51). The hydraulic cylinder two (55) and the motor two (57) are connected with the control module (10).
4. A high-efficiency energy-saving aluminum profile rolling device according to claim 2, characterized in that, The torsional spring (58) is fixedly sleeved on the rotating shaft two (52), and one section of the torsional spring (58) is fixedly connected with the corresponding support plate (1). The adjusting plate one (53) and the adjusting plate two (54) are in contact and matched.
5. The high-efficiency and energy-saving aluminum profile rolling equipment according to claim 1, characterized in that, The aluminum profile (6) is arranged on the adjusting plate one (53) and the adjusting plate two (54), the V-shaped plate (4) is in contact with the aluminum profile (6), and the hydraulic cylinder one (3) is connected with the control module (10).
6. A high-efficiency energy-saving aluminum profile rolling device according to claim 1, characterized in that, Two rolling mills (7) are rotatably connected between the two side plates (2), and the same aluminum profile (6) is arranged between the two rolling mills (7). One end of each of the two rolling mills (7) is fixedly connected with a gear, and the two gears are meshingly connected.
7. A high-efficiency energy-saving aluminum profile rolling device according to claim 6, characterized in that, One of the side plates (2) is fixedly installed with a motor one (9), and the output end of the motor one (9) is fixedly connected with one end of one of the two rolling mills (7). The motor one (9) is connected with the control module (10).
8. The high-efficiency and energy-saving aluminum profile rolling equipment according to claim 1, characterized in that, Two said side plate (2) between fixed installation has electric slide rail (8), electric slide rail (8) on be equipped with laser cutting head, laser cutting head with the aluminum profile (6) corresponding, electric slide rail (8) with control module (10) is connected.