Accurate push type elbow forming machine

Abstract

The utility model relates to the technical field of elbow forming machines, and discloses a precise push type elbow forming machine which comprises a machine body, an auxiliary mechanism and a material taking mechanism. According to the precise push type elbow forming machine, through mutual cooperation of the lower die, the hydraulic machine, the upper die, the push air cylinder and the auxiliary mechanism, elbow machining work can be conducted on a pipe blank in a push mode, the elbow machining quality is optimized, and more convenient material taking work can be achieved through mutual cooperation of the auxiliary mechanism and the material taking mechanism; during material taking, a hydraulic machine can be lifted, a servo motor is started to rotate a mold core block and an elbow formed outside the mold core block to a designated position from the position between the lower mold and the upper mold, then a material taking air cylinder is started to push a linkage rod to rotate, and then a material taking plate can rotate relative to the mold core block; and through rotation of the material taking plate, the elbow arranged on the surface of the mold core block in a sleeving mode can be smoothly pushed out, and the rapid material taking effect is achieved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of elbow forming machines, in particular to a precise push type elbow forming machine. BACKGROUND

[0002] An elbow is a tubular part used to connect the elbow of a pipeline, which plays a crucial role in the pipeline system, and its shape is shown in the following figure. When producing an elbow, it is generally processed by a forming machine. The basic principle of the forming machine is to press a straight pipe blank into the outside of a bent die to make the pipe blank become bent under the action of pressure.

[0003] The existing patent (publication number: CN221018132U) discloses a pre-pressed elbow cold extrusion forming machine, which comprises a lifting mechanism, a forming die, a pushing mechanism and a feeding mechanism. The forming die comprises a fixed lower die and an upper die controlled by the lifting mechanism to lift up and down. The upper die and the lower die are closed to form a forming cavity. The forming cavity comprises a forming section for elbow forming and a feeding section for material pushing. The forming section is inserted with an inner core from the outside of the forming die. The pushing mechanism comprises a pushing rod which is aligned and can push the extruded material into the feeding section. It also comprises a pre-pressing table, the upper end of which is provided with a horizontal placement surface. The lifting mechanism comprises an upper and lower lifting bearing table, which is provided with a horizontal pressing surface above the placement surface. When the bearing table is lowered to the lowest point, the distance between the pressing surface and the placement surface is equal to the width of the feeding section, which ensures efficient and accurate material placement, improves production efficiency and product quality.

[0004] However, after the above-mentioned device completes the processing of the elbow, the worker needs to put his hand between the upper die and the lower die to take out the elbow from the die, which is more troublesome and time-consuming and laborious. In order to solve the above-mentioned problem, a precise push type elbow forming machine is proposed. Content of the utility model

[0005] In view of the shortcomings of the prior art, the present application provides a precise push type elbow forming machine, which can quickly take out the formed elbow from between the upper die and the lower die, making unloading more convenient, time-saving and labor-saving.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a precise push type elbow forming machine, comprising a machine body, an auxiliary mechanism and a material taking mechanism. The auxiliary mechanism comprises a base fixedly connected to the outer surface of the machine body and a die block rotatably sleeved on the inner wall of the base. The material taking mechanism comprises an L-shaped bracket fixedly connected to the outer surface of the base. The bottom of the L-shaped bracket is provided with a material taking cylinder. The top of the L-shaped bracket is provided with a linkage rod. The output end of the material taking cylinder is hingedly connected to the bottom surface of the linkage rod. A plurality of positioning holes and a guide groove are formed in the inner wall of the linkage rod. A material taking plate is slidably sleeved in the inner wall of the guide groove. Two positioning pins are mounted on one end of the material taking plate. The material taking plate is mounted on the linkage rod through the positioning pins and the positioning holes.

[0007] Through the above scheme, when the discharge is needed, the elbow formed outside the die block can be turned out to the specified position through the rotation of the die block, and then the material taking cylinder can be started to push the linkage rod to rotate, so that the material taking plate can rotate relative to the die block. The elbow sleeved on the surface of the die block can be smoothly pushed out through the rotation of the material taking plate, realizing the effect of fast material taking, saving time and labor.

[0008] Further, the inner wall of the machine body is fixedly connected with a lower mold, the top of the machine body is provided with a hydraulic machine, the output end of the hydraulic machine is fixedly connected with an upper mold corresponding to the lower mold, and the lower mold and the upper mold are matched with the die block.

[0009] Through the above scheme, the relationship between the lower mold, the upper mold and the die block is limited, which is beneficial to the elbow forming work.

[0010] Further, the inner wall of the machine body is provided with four guide columns, and the four corners of the output end of the hydraulic machine are respectively slidably sleeved on the outer surfaces of the four guide columns.

[0011] Through the above scheme, the guide column can make the output end of the hydraulic machine move more stably up and down.

[0012] Further, the inner wall of the machine body is provided with a pushing cylinder, and the output end of the pushing cylinder is provided with a pushing plate.

[0013] Through the above scheme, the pushing plate can push the pipe blank into the outside of the die block, so that the pipe blank can be formed into an elbow, and the elbow can be formed by precise pushing, which optimizes the quality of the elbow forming.

[0014] Further, the shaft end of the die block is fixedly connected with a worm gear, and the outer surface of the base is provided with a worm and a servo motor.

[0015] Through the above scheme, when the worm gear rotates, the die block can rotate, so that the elbow sleeved outside the die block can be moved out from between the lower mold and the upper mold.

[0016] Further, the output shaft end of the servo motor is fixedly connected with the shaft end of the worm, and the worm is engaged with the worm gear.

[0017] Through the above scheme, when the servo motor is started, the worm can be driven to rotate, and the worm gear can be rotated through the rotation of the worm.

[0018] Further, the outer surface of the L-shaped support is fixedly connected with a reinforcing plate, and the other end of the reinforcing plate is fixedly connected with the outer surface of the machine body.

[0019] Through the above scheme, the reinforcing plate can reinforce the L-shaped support, improving the stability of the L-shaped support.

[0020] Further, the inner wall of the body is provided with a controller.

[0021] Through the above scheme, the controller can be conveniently controlled to work each electrical element in the device, simplifying the operation process.

[0022] Compared with the prior art, the technical scheme of the application has the following beneficial effects:

[0023] The precise push type elbow forming machine can realize push type elbow processing of the pipe blank through the cooperation of the lower die, the hydraulic machine, the upper die, the push cylinder and the auxiliary mechanism, optimizing the quality of the elbow processing, and the cooperation of the auxiliary mechanism and the material taking mechanism can realize more convenient material taking work, saving time and effort. When taking the material, the hydraulic machine can be lifted, and the servo motor can be started to transfer the die block and the elbow formed outside the die block from between the lower die and the upper die to a specified position. Then, the material taking cylinder can be started to drive the linkage rod to rotate, so that the material taking plate can rotate relative to the die block. Through the rotation of the material taking plate, the elbow on the surface of the die block can be smoothly pushed out, realizing the effect of fast material taking. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a whole front view structural schematic diagram of the structure of the application;

[0025] Figure 2 It is a whole front view structural schematic diagram of the structure of the application;

[0026] Figure 3 It is a first partial structural schematic diagram of the structure of the application;

[0027] Figure 4 It is a second partial structural schematic diagram of the structure of the application;

[0028] Figure 5 It is a third partial structural schematic diagram of the structure of the application.

[0029] In the figure:

[0030] 1, body; 2, lower die; 3, hydraulic machine; 4, upper die; 5, guide column; 6, push cylinder; 7, auxiliary mechanism; 701, base; 702, die block; 703, worm gear; 704, worm; 705, servo motor; 8, material taking mechanism; 801, L-shaped support; 802, material taking cylinder; 803, linkage rod; 804, positioning hole; 805, guide groove; 806, material taking plate; 807, positioning bolt; 808, reinforcing plate; 9, controller; 10, push plate. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work are within the protection scope of the present application.

[0032] Please refer to Figure 1 , Figure 2 and Figure 4 The precise push type elbow forming machine in the embodiment comprises a machine body 1, an auxiliary mechanism 7 and a material taking mechanism 8. The auxiliary mechanism 7 comprises a base 701 fixedly connected to the outer surface of the machine body 1 and a die block 702 rotatably sleeved on the inner wall of the base 701. The rotary shaft end of the die block 702 is fixedly connected with a worm wheel 703. The outer surface of the base 701 is provided with a worm 704 and a servo motor 705. When the worm wheel 703 rotates, the die block 702 can rotate, thereby facilitating the removal of the elbow sleeved outside the die block 702. The output shaft end of the servo motor 705 is fixedly connected with the rotary shaft end of the worm 704. The worm 704 is engaged with the worm wheel 703. The combination of the worm wheel 703 and the worm 704 has the effects of deceleration and self-locking, so that the die block 702 can be adjusted to the appropriate position and be limited. When the servo motor 705 is started, it can drive the worm 704 to rotate, and the rotation of the worm 704 can drive the worm wheel 703 to rotate.

[0033] It should be noted that when the servo motor 705 is started, it can drive the worm 704 to rotate, and when the worm 704 rotates, it can drive the worm wheel 703 to rotate, and through the rotation of the worm wheel 703, the die block 702 can rotate. It should be limited that when the servo motor 705 works, it can only drive the die block 702 to rotate forward and backward by 90 degrees, so as to facilitate the subsequent material taking work.

[0034] Please refer to Figure 1 , Figure 2 and Figure 3The inner wall of the body 1 is fixedly connected with a lower mold 2, the top of the body 1 is provided with a hydraulic machine 3, the output end of the hydraulic machine 3 is fixedly connected with a corresponding upper mold 4, the lower mold 2 and the upper mold 4 are matched with the die block 702, the relationship between the lower mold 2, the upper mold 4 and the die block 702 is limited, which is beneficial to the elbow forming work, in the initial state, the die block 702 is located in the inside of the lower mold 2, then the pipe embryo is placed in the lower mold 2, and the hollow inner cavity of the pipe blank needs to be aligned with one end of the die block 702, so that the subsequent push forming work of the pipe embryo can be facilitated, the inner wall of the body 1 is provided with four guide columns 5, the four corners of the output end of the hydraulic machine 3 are respectively slidably sleeved on the outer surfaces of the four guide columns 5, the guide column 5 can make the output end of the hydraulic machine 3 more stable when moving up and down, the inner wall of the body 1 is provided with a push cylinder 6, the output end of the push cylinder 6 is provided with a push plate 10, the push plate 10 can push the pipe blank into the outside of the die block 702, so that the pipe blank can be formed into an elbow, and the elbow can be accurately pushed to form, thereby optimizing the quality of the elbow forming.

[0035] Please refer to Figure 2 、 Figure 4 and Figure 5 , the taking mechanism 8 includes an L-shaped support 801 fixedly connected to the outer surface of the base 701, the bottom of the L-shaped support 801 is provided with a taking cylinder 802, the top of the L-shaped support 801 is provided with a linkage rod 803, the output end of the taking cylinder 802 is hingedly connected to the bottom surface of the linkage rod 803, a plurality of positioning holes 804 and a guide groove 805 are formed in the inner wall of the linkage rod 803, a taking plate 806 is slidably sleeved in the inner wall of the guide groove 805, two positioning pins 807 are installed at one end of the taking plate 806, the taking plate 806 is installed on the linkage rod 803 through the positioning pins 807 and the positioning holes 804, the positions of the taking plate 806 can be adjusted through the positioning holes 804 and the positioning pins 807, thereby optimizing the quality of taking, after the elbow forming work is completed, the die block 702 will be rotated to a vertical state, and the position of the taking plate 806 corresponds to the vertical position of the die block 702, so that the linkage rod 803 can be rotated by starting the taking cylinder 802, the taking plate 806 can be rotated relative to the die block 702 through the rotation of the linkage rod 803, thereby the elbow formed outside the die block 702 can be pushed out, realizing the work of quickly taking, the outer surface of the L-shaped support 801 is fixedly connected with a reinforcing plate 808, the other end of the reinforcing plate 808 is fixedly connected with the outer surface of the body 1, the reinforcing plate 808 can reinforce the L-shaped support 801, improving the stability of the L-shaped support 801, the inner wall of the body 1 is provided with a controller 9, all electrical elements in the device are electrically connected with the controller 9, the controller 9 can facilitate the control of the electrical elements in the device, simplifying the operation process.

[0036] In the embodiment, the precise push type elbow forming machine can realize the work of pushing the pipe blank to process the elbow through the cooperation of the lower die 2, the hydraulic machine 3, the upper die 4, the push cylinder 6 and the auxiliary mechanism 7, and the quality of the elbow processing is optimized. The auxiliary mechanism 7 and the material taking mechanism 8 can realize more convenient material taking work, which is more time-saving and labor-saving. When taking the material, the hydraulic machine 3 can be lifted, and the servo motor 705 is started to transfer the die block 702 and the elbow formed outside the die block 702 from between the lower die 2 and the upper die 4 to the specified position. Then, the material taking cylinder 802 is started to drive the linkage rod 803 to rotate, so that the material taking plate 806 can rotate relative to the die block 702. Through the rotation of the material taking plate 806, the elbow sleeved on the surface of the die block 702 can be smoothly pushed out, realizing the effect of rapid material taking.

[0037] The working principle of the above embodiment is as follows: when the elbow needs to be formed, first, the pipe blank is placed in the mold groove of the lower die 2, and the die block 702 is rotated to the inside of the lower die 2 through the servo motor 705. When the servo motor 705 is started, the worm 704 can be driven to rotate. Through the rotation of the worm 704, the die block 702 can be driven to rotate by the worm gear 703. The combination of the worm gear 703 and the worm 704 has the effects of speed reduction and self-locking, so that the die block 702 can be rotated to the specified position and limited. In addition, the servo motor 705 can only drive the die block 702 to reverse 90 degrees, which is convenient for subsequent material taking work. Then, the hollow inner cavity of the pipe blank is aligned with one end of the die block 702, and then the hydraulic machine 3 is started to drive the upper die 4 to move downward, so that the die block 702 is located between the lower die 2 and the upper die 4. Then, the push cylinder 6 is started to drive the push plate 10 to move, so that the push plate 10 pushes the pipe blank into the outside of the die block 702, so that the pipe blank is formed into an elbow. After the above process is completed, the hydraulic machine 3 is started to drive the upper die 4 to move upward, and then the servo motor 705 is started to rotate the die block 702 to the state as shown in the figure. At this time, the die block 702 and the elbow formed outside the die block 702 are both transferred out of the lower die 2, so that the elbow moves out of between the lower die 2 and the upper die 4. Then, the material taking cylinder 802 is started to drive the linkage rod 803 to rotate relative to the elbow. When the linkage rod 803 moves, the material taking plate 806 positioned on the linkage rod 803 also moves. The position of the material taking plate 806 in the guide groove 805 can be flexibly adjusted through the positioning bolt 807 and the positioning hole 804. In this way, the elbow is pushed out by the material taking plate 806 installed on the linkage rod 803, thereby realizing the effect of rapid unloading. Figure 1

[0038] ​It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the enclosed claims. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the application can be varied in a multitude of ways. Such alterations, many of which will be apparent to those skilled in the art, can be based on current technology, and as such, this application should not be limited to the particular embodiments described herein, but should be understood to include all embodiments that are within the scope of the appended claims and their equivalents.

[0039] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, which can be limited only by the scope of the appended claims and their equivalents.

Claims

1. A precision push-bend forming machine, comprising a machine body (1), an auxiliary mechanism (7) and a material taking mechanism (8), characterized in that: The auxiliary mechanism (7) comprises a base (701) fixedly connected to the outer surface of the body (1) and a die block (702) rotatably sleeved on the inner wall of the base (701).

2. The precision push bend former of claim 1, wherein: The inner wall of the body (1) is fixedly connected with a lower mold (2), and the top of the body (1) is provided with a hydraulic machine (3), and the output end of the hydraulic machine (3) is fixedly connected with an upper mold (4) corresponding to the lower mold (2), and the lower mold (2) and the upper mold (4) are matched with the die block (702).

3. The precision push-to-form elbow machine of claim 2, wherein: The inner wall of the body (1) is provided with four guide columns (5), and the four corners of the output end of the hydraulic machine (3) are slidably sleeved on the outer surfaces of the four guide columns (5).

4. The precision push-to-form elbow machine of claim 1, wherein: The inner wall of the body (1) is provided with a propelling cylinder (6), and the output end of the propelling cylinder (6) is provided with a push plate (10).

5. The precision push-to-form elbow machine of claim 1, wherein: The shaft end of the die block (702) is fixedly connected with a worm wheel (703), and the outer surface of the base (701) is provided with a worm (704) and a servo motor (705).

6. The precision push-to-form elbow machine of claim 5, wherein: The output shaft end of the servo motor (705) is fixedly connected with the shaft end of the worm (704), and the worm (704) is engaged with the worm wheel (703).

7. The precision push-to-form elbow machine of claim 1, wherein: The outer surface of the L-shaped support (801) is fixedly connected with a reinforcing plate (808), and the other end of the reinforcing plate (808) is fixedly connected with the outer surface of the body (1).

8. The precision push to bend former of claim 1, wherein: The inner wall of the body (1) is provided with a controller (9). The inner wall of the body (1) is provided with a controller (9).

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