Pouring basin for spheroidizing molten iron

By integrating the spheroidizing chamber and the casting chamber into a pouring basin, the problems of frequent maintenance of the molten iron ladle and removal of spheroidizing slag are solved, achieving efficient and molten iron-saving spheroidizing treatment.

CN223801500UActive Publication Date: 2026-01-16BOTU NEW ENERGY (XUZHOU) CO LTD
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Patent Information

Application Number
CN202520397044.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-08
Publication Date
2026-01-16
Estimated Expiration
2035-03-08

AI Technical Summary

Technical Problem

In the existing technology, the molten iron ladle requires frequent maintenance during the spheroidizing process, and the removal of spheroidizing slag increases the workload and causes waste of molten iron.

Method used

Design a pouring basin for spheroidizing molten iron, integrating the spheroidizing chamber and the pouring chamber. The spheroidizing process is carried out on the sand box, and the spheroidizing slag remains in the spheroidizing chamber without needing to be removed, reducing labor and molten iron waste.

Benefits of technology

This enables efficient spheroidization, reduces the maintenance frequency and labor consumption of molten iron ladles, and saves molten iron resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pouring basin for spheroidizing molten iron, which comprises a basin body and a pushing plug rod, a spheroidizing chamber and a pouring chamber are arranged on the basin body, and a second communicating hole is arranged between the spheroidizing chamber and the pouring chamber; a spheroidizing agent pit is formed in the inner bottom wall of the spheroidizing chamber; a first communicating hole is formed in the inner bottom wall of the pouring chamber, a round steel sheet is arranged on the inner bottom wall of the pouring chamber, and the round steel sheet is arranged at the first communicating hole; and the plug pulling rod is connected with the outer wall of the basin body, extends into the spheroidizing chamber and is attached to one side of the second communicating hole. According to the pouring basin for spheroidizing the molten iron, the spheroidizing chamber and the pouring chamber are integrally designed, spheroidizing of the molten iron is transferred to the sand box, dross generated after spheroidizing does not need to be removed, labor and the molten iron are saved, and the hot metal ladle does not need to be frequently maintained.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the molten iron spheroidizing technology field especially relates to a pouring basin for spheroidizing molten iron. BACKGROUND

[0002] Spheroidizing as the necessary molten iron processing link of producing nodular cast iron parts is researched by various foundries, and the range includes spheroidizing methods (for example, punching-in method, cover packing method, wire feeding method, etc.) and spheroidizing devices (for example, in a ladle, in a mold, etc.).

[0003] At present, the foundry for producing medium-sized nodular cast iron parts generally adopts the punching-in method spheroidizing mode, and the device used is a ladle, and the spheroidizing agent and other materials are directly placed at the bottom of the ladle, then the molten iron is poured into the ladle from the electric furnace, the molten iron is rolled in the ladle, and the main element magnesium in the spheroidizing agent reacts with the main element sulfur in the molten iron, wherein the reaction product is magnesium sulfide, etc., and finally the sulfur content in the molten iron is reduced.

[0004] However, the ladle needs to be frequently maintained due to the erosion of spheroidizing, and a layer of spheroidizing slag will float on the molten iron liquid surface in the ladle, and the layer of slag needs to be removed before pouring, which not only increases the labor of workers, but also causes waste of part of the molten iron in the slag removal process. UTILITY MODEL CONTENT

[0005] The utility model aims to solve one of the above technical problems at least to some extent.

[0006] Therefore, one purpose of the utility model is to provide a pouring basin for spheroidizing molten iron, which integrates the spheroidizing chamber and the pouring chamber, and transfers the spheroidizing process of the molten iron to the sand box, so that the slag after spheroidizing does not need to be removed, labor and molten iron are saved, and the ladle does not need to be frequently maintained.

[0007] To achieve the above purpose, the utility model provides a pouring basin for spheroidizing molten iron, which comprises a basin body and a rake rod, wherein the basin body is provided with a spheroidizing chamber and a pouring chamber, a second communication hole is arranged between the spheroidizing chamber and the pouring chamber, an inside bottom wall of the spheroidizing chamber is provided with a spheroidizing agent pit, a first communication hole is arranged in an inside bottom wall of the pouring chamber, a round steel piece is arranged in the inside bottom wall of the pouring chamber, the round steel piece is arranged at the first communication hole, the rake rod is connected with an outer wall of the basin body, the rake rod extends to the inside of the spheroidizing chamber, and the rake rod is attached to one side of the second communication hole.

[0008] In addition, the pouring basin for spheroidizing molten iron provided by the utility model can have the following additional technical features:

[0009] Specifically, the basin body comprises a frame body and a refractory brick layer, wherein the refractory brick layer is arranged inside the frame body.

[0010] Specifically, the poking rod comprises a fixed frame, a supporting rod, a rocker, a steel column and a plurality of first refractory bricks, wherein the fixed frame is arranged on the outer wall of the frame body; one end of the supporting rod is arranged inside the fixed frame, the rocker is hinged with the supporting rod; one end of the steel column is hinged with the rocker, and a plurality of the first refractory bricks are arranged on the steel column, and one of the first refractory bricks is attached to one side of the second communication hole.

[0011] Specifically, two lifting lugs are arranged on the basin body.

[0012] Compared with the prior art, the utility model has the advantages that: the pouring basin for spheroidizing molten iron of the utility model integrates the spheroidizing chamber and the pouring chamber, and transfers the spheroidizing treatment of the molten iron to the sand box, so that the slag after spheroidizing treatment does not need to be removed, labor and molten iron are saved, and the ladle does not need to be frequently maintained.

[0013] Additional aspects and advantages of the utility model will be in part apparent and in part pointed out hereinafter in the description. BRIEF DESCRIPTION OF DRAWINGS

[0014] The above and / or additional aspects and advantages of the utility model will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:

[0015] Figure 1 It is a structure diagram of the pouring basin for spheroidizing molten iron according to one embodiment of the utility model Figure 1 .

[0016] Figure 2 It is a structure diagram of the pouring basin for spheroidizing molten iron according to one embodiment of the utility model

[0017] Figure 3 It is a structure diagram of the pouring basin for spheroidizing molten iron according to one embodiment of the utility model Figure 2 .

[0018] Figure 4 It is a structure diagram of the pouring basin for spheroidizing molten iron according to one embodiment of the utility model

[0019] Figure 5 It is a structure diagram of the pouring basin for spheroidizing molten iron according to one embodiment of the utility model Figure 3 .

[0020] Reference numerals: 1. Basin; 11. Frame; 12. Refractory brick layer; 2. Spheroidizing chamber; 21. Spheroidizing agent pit; 3. Casting chamber; 31. First connecting hole; 32. Round steel sheet; 4. Second connecting hole; 5. Plunger rod; 51. Fixing frame; 52. Support rod; 53. Rocker arm; 54. Steel column; 55. First refractory brick; 61. Lifting lug. Detailed Implementation

[0021] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0022] The following describes an embodiment of the present invention with reference to the accompanying drawings: a pouring basin for spheroidizing molten iron.

[0023] like Figures 1-5 As shown, the pouring basin for spheroidizing molten iron in this embodiment of the present invention may include: basin body 1 and stopper rod 5.

[0024] The basin 1 is provided with a spheroidizing chamber 2 and a pouring chamber 3, and a second connecting hole 4 is provided between the spheroidizing chamber 2 and the pouring chamber 3.

[0025] It should be noted that the height of the spheroidizing chamber 2 described in this embodiment is greater than that of the casting chamber 3, which allows most of the molten iron after spheroidizing treatment to enter the interior of the casting chamber 3 first.

[0026] The bottom wall of the spheroidizing chamber 2 is provided with a spheroidizing agent pit 21.

[0027] The bottom wall of the casting chamber 3 has a first connecting hole 31, and the bottom wall of the casting chamber 3 has a round steel plate 32, which is placed at the first connecting hole 31.

[0028] It is understandable that setting a round steel sheet 32 ​​at the first connecting hole 31 can prevent turbulence and air entrapment when molten iron passes through the first connecting hole 31, thereby ensuring the quality of the casting.

[0029] The plug rod 5 is connected to the outer wall of the basin 1, and extends into the interior of the spheroidizing chamber 2. The plug rod 5 is attached to one side of the second connecting hole 4.

[0030] Specifically, first, the plug rod 5 is placed at the second connecting hole 4 between the spheroidizing chamber 2 and the casting chamber 3. Then, the spheroidizing agent, inoculant, and covering agent are placed in the spheroidizing agent pit 21 in sequence. The entire basin 1 is placed on the mold with the help of an external lifting device. Then, the round steel plate 32 is installed, and the first connecting hole 31 is connected with the sprue on the mold.

[0031] The molten iron meeting the temperature control requirement is poured from the electric furnace into the ladle, and then the molten iron in the ladle is poured into the spheroidizing chamber 2, and the molten iron is spheroidized in the pouring basin, and after the spheroidizing, the molten iron is filled into the pouring chamber 3 after the opening of the taphole rod 5, and the high-temperature molten iron melts the round steel sheet 32, and the molten iron enters the sprue on the casting mold through the first communication hole 31.

[0032] In the pouring process, the related personnel do not need to remove the spheroidizing slag, labor and molten iron are saved, and the ladle does not need to be frequently maintained.

[0033] The liquid level of the molten iron in the spheroidizing chamber 2 and the pouring chamber 3 is lowered, and the spheroidizing slag is left in the spheroidizing chamber 2, and after the pouring is completed, the basin body 1 can be placed away from the sand box by means of the external lifting tool, and the related personnel can process the spheroidizing slag in the spheroidizing chamber 2.

[0034] In an embodiment of the present application, as shown in Figure 1 , the basin body 1 comprises a frame body 11 and a refractory brick layer 12.

[0035] Among them, the refractory brick layer 12 is arranged inside the frame body 11.

[0036] In an embodiment of the present application, as shown in Figure 1 , Figure 3 and Figure 4 , the taphole rod 5 comprises a fixed frame 51, a support rod 52, a rocker 53, a steel column 54 and a plurality of first refractory bricks 55.

[0037] Among them, the fixed frame 51 is arranged on the outer wall of the frame body 11, one end of the support rod 52 is arranged inside the fixed frame 51, the rocker 53 is hinged with the support rod 52, one end of the steel column 54 is hinged with the rocker 53, and the plurality of first refractory bricks 55 are arranged on the steel column 54. One first refractory brick 55 is attached to one side of the second communication hole 4.

[0038] It should be noted that the distance between one end of the rocker 53 and the hinged position of the rocker 53 and the support rod 52 in this embodiment is greater than the distance between the hinged position of the rocker 53 and the support rod 52 and the other end of the rocker 53, so that when the rocker 53 is driven, the plurality of first refractory bricks 55 can be lifted based on the principle of leverage.

[0039] Specifically, when the taphole rod 5 opens the second communication hole 4, the related personnel press one end of the rocker 53, and the rocker 53 rotates around one end of the support rod 52, so that the plurality of first refractory bricks 55 are lifted, the second communication hole 4 is opened, and the molten iron enters the inside of the pouring chamber 3.

[0040] In an embodiment of the present application, as shown in Figure 5 , two lifting lugs 61 are arranged on the basin body 1.

[0041] It can be understood that the lug 61 is arranged to facilitate the transfer of the pouring basin by using external lifting devices.

[0042] In conclusion, the pouring basin for spheroidizing molten iron integrates the spheroidizing chamber and the pouring chamber, and transfers the spheroidizing process of the molten iron to the sand box, so that the slag after spheroidizing is not needed to be removed, labor and molten iron are saved, and the ladle does not need to be frequently maintained.

[0043] In the description of the present specification, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0044] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples without contradiction.

[0045] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and the ordinary skilled in the art can change, modify, replace and deform the above embodiments within the scope of the present application.

Claims

1. A pouring basin for spheroidizing molten iron, characterized in that, The utility model relates to a balling and pouring ladle, including: A basin body (1) and a poking rod (5), wherein, The basin body (1) is provided with a balling chamber (2) and a pouring chamber (3), and a second communication hole (4) is arranged between the balling chamber (2) and the pouring chamber (3); The inner bottom wall of the balling chamber (2) is provided with a balling agent pit (21); The inner bottom wall of the pouring chamber (3) is provided with a first communication hole (31), and the inner bottom wall of the pouring chamber (3) is provided with a round steel piece (32), and the round steel piece (32) is arranged at the first communication hole (31); The poking rod (5) is connected with the outer wall of the basin body (1), extends to the inside of the balling chamber (2), and is attached to one side of the second communication hole (4).

2. The trough for spheroidizing molten iron according to claim 1, characterized in that, The basin body (1) comprises a frame body (11) and a refractory brick layer (12), wherein, The refractory brick layer (12) is arranged in the frame body (11).

3. The trough for spheroidizing molten iron according to claim 2, characterized in that, The poking rod (5) comprises a fixed frame (51), a support rod (52), a rocker (53), a steel column (54) and a plurality of first refractory bricks (55), wherein, The fixed frame (51) is arranged on the outer wall of the frame body (11); One end of the support rod (52) is arranged in the fixed frame (51), and the rocker (53) is hinged with the support rod (52); One end of the steel column (54) is hinged with the rocker (53), a plurality of first refractory bricks (55) are arranged on the steel column (54), and one first refractory brick (55) is attached to one side of the second communication hole (4).

4. The trough for spheroidizing molten iron according to claim 1, wherein Two lifting lugs (61) are arranged on the basin body (1).