Cross belt straight rail welding tool

By designing a welding fixture for cross-belt straight rails, and using a base, positioning components, and support components to stably fix the cross-belt straight rails, the problems of low welding efficiency and insufficient precision are solved, achieving efficient and precise welding results.

CN223801848UActive Publication Date: 2026-01-16上海氪想科技有限公司
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Patent Information

Application Number
CN202520291991.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-16
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

In existing technologies, the welding efficiency of straight rails in cross belts is low, they are prone to deformation and have insufficient welding precision, requiring a large amount of manpower and resources for secondary reshaping and correction.

Method used

A welding fixture for cross-belt straight rails was designed, including a base, a first positioning component, a second positioning component, and a support component. These components are used to stably fix and support the cross-belt straight rail workpiece, thereby improving welding efficiency and accuracy.

Benefits of technology

It improves the welding efficiency of straight rails in cross belts, reduces deformation, meets the welding precision requirements for use, and saves manpower and resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crossed belt straight rail welding tool which comprises a base, a first positioning piece and a second positioning piece, and the base is placed on a welding platform where welding personnel need to weld crossed belt straight rail workpieces. The first positioning piece is fixedly arranged on one side of the upper surface of the base; the second positioning piece is fixedly arranged on the other side of the upper surface of the base, and a crossed straight rail workpiece needing to be welded is clamped between the first positioning piece and the second positioning piece. The welding tool is reasonable in overall design, simple in structure and convenient to operate, when a welding worker welds the crossed belt straight rail workpiece, the workpiece can be conveniently and stably fixed to the welding tool, the welding efficiency of the crossed belt straight rail workpiece is improved by adopting the welding mode, and the welding quality of the crossed belt straight rail workpiece is improved. And the welded cross-belt straight rail is not prone to deformation, the welding precision is high, the welding forming size can meet the use requirement, and great convenience is brought to the welding work of the cross-belt straight rail.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding work technical field, especially intercrosses and relates to a kind of crossband straight rail welding tool. BACKGROUND

[0002] Logistics transportation is one of the embodiment of high-efficiency labor mode in modern society, and the logistics sorting system is an important medium for realizing efficient and convenient delivery of goods and information in logistics / courier services, and is an important technical means for realizing the circulation of means of production and commodities, and its economy and efficiency directly affect the circulation cost of commodities.

[0003] The cross-belt sorting machine is connected by the main drive belt conveyor and the small belt conveyor trolley, and when the trolley "moves" to the specified sorting position, the belt is rotated to complete the task of sorting and delivering the goods. Because the main drive belt conveyor and the belt conveyor on the conveying trolley are in a cross shape, it is called a cross-belt sorting machine.

[0004] The conveying equipment is an important structure for conveying goods to the corresponding position, and effective support of the conveying equipment is an important condition for maintaining the stable operation of the cross-belt, and the structure for supporting the conveying equipment in the cross-belt sorting machine is the cross-belt straight rail, so the production quality of the cross-belt straight rail is required to be higher.

[0005] At present, the cross-belt straight rail is assembled by welding multiple components, and in the prior art, manual assembly welding by multiple welders is usually required when welding the cross-belt straight rail. This welding method not only reduces the welding efficiency of the cross-belt straight rail, but also easily causes deformation of the cross-belt straight rail during welding, and the welding precision is low, the size of the welded product cannot meet the use requirements, and further secondary shaping and correcting treatment of the welded cross-belt straight rail is required, which wastes a lot of manpower and material resources, and brings great inconvenience to the welding work of the cross-belt straight rail. INVENTION CONTENTS

[0006] To solve the problems in the prior art, the utility model provides a cross-belt straight rail welding tool, which is reasonable in overall design, simple in structure and convenient to operate. When a welder welds the cross-belt straight rail workpiece, the workpiece can be conveniently and stably fixed on the welding tool. This welding method not only improves the welding efficiency of the cross-belt straight rail workpiece, but also prevents the cross-belt straight rail from deforming after welding, and the welding precision is high, the size of the welded product can meet the use requirements, and the welding work of the cross-belt straight rail is greatly facilitated.

[0007] To solve the above technical problems, the utility model adopts the following technical solutions:

[0008] A cross-belt straight rail welding tool, characterized in that it comprises:

[0009] A base, which is placed on a welding platform required by a welder for welding a cross-belt straight rail workpiece;

[0010] A first positioning member for effectively positioning one end of the cross-belt straight rail workpiece required to be welded, which is fixedly arranged on one side of the upper surface of the base;

[0011] A second positioning member for effectively positioning the other end of the cross-belt straight rail workpiece required to be welded, which is fixedly arranged on the other side of the upper surface of the base, and the cross-belt straight rail workpiece required to be welded is clamped between the first positioning member and the second positioning member.

[0012] In a preferred embodiment of the present application, at least one supporting member for effectively supporting the body of the cross-belt straight rail workpiece required to be welded is arranged on the upper surface of the base between the first positioning member and the second positioning member.

[0013] In a preferred embodiment of the present application, the first positioning member comprises

[0014] A first fixed plate, which is fixedly installed on one side of the upper surface of the base;

[0015] A first positioning plate for effectively positioning one end of the cross-belt straight rail workpiece required to be welded, a pair of first positioning blocks for effectively positioning one end of the cross-belt straight rail workpiece required to be welded are symmetrically arranged on both sides of the first positioning plate, and one end of the cross-belt straight rail workpiece required to be welded is fixedly installed on the first positioning block through a first fixed bolt;

[0016] A pair of first limiting plates for effectively limiting one end of the two side plates of the cross-belt straight rail workpiece required to be welded, the pair of first limiting plates are symmetrically arranged at both sides of the first fixed plate and integrally have a convex structure.

[0017] In a preferred embodiment of the present application, the second positioning member comprises

[0018] A second fixed plate, which is fixedly installed on the other side of the upper surface of the base;

[0019] A second positioning and clamping structure for effectively positioning the other end of the cross-belt straight rail workpiece required to be welded, which effectively positions the other end of the cross-belt straight rail workpiece required to be welded and stably clamps it between the first positioning member and the second positioning and clamping structure;

[0020] A pair of second limiting plates for effectively limiting the other end of the two side plates of the cross-belt straight rail workpiece needing to be welded, the pair of second limiting plates are symmetrically arranged at the two sides of the second fixed plate and have a convex structure as a whole.

[0021] In a preferred embodiment of the present application, the second positioning and clamping structure comprises a pair of fixed convex plates and a clamping plate, the pair of fixed convex plates are symmetrically arranged at the two sides of the second fixed plate, the clamping plate is slidably arranged between the second limiting plate and the fixed convex plate, the clamping plate is connected between the adjusting screw and the fixed convex plate, and second positioning blocks for effectively positioning the other end of the cross-belt straight rail workpiece needing to be welded are symmetrically arranged at the two sides of the clamping plate.

[0022] In a preferred embodiment of the present application, the support member comprises

[0023] A support fixed plate is fixedly installed at the middle position of the upper surface of the base;

[0024] A support plate for effectively supporting the middle part of the cross-belt straight rail workpiece needing to be welded is installed on the support fixed plate, and support convex feet for effectively supporting the middle part of the cross-belt straight rail workpiece needing to be welded are symmetrically arranged at the two sides of the support plate.

[0025] Compared with the prior art, the present application has the advantages of reasonable overall design, simple structure, convenient operation, convenient and stable fixation of the cross-belt straight rail workpiece on the welding tool during welding by the welding personnel, improved welding efficiency of the cross-belt straight rail workpiece, difficulty in deformation of the cross-belt straight rail after welding, high welding precision, and the size of the welded product can meet the use requirements, thereby bringing great convenience to the welding work of the cross-belt straight rail. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0027] Figure 1 It is a structural schematic view of the present application;

[0028] Figure 2 It is a structural schematic view of the present application after placing the cross-belt straight rail workpiece;

[0029] Figure 3 It is an explosion view of the present application and the cross-belt straight rail workpiece;

[0030] Figure 4 It is the structural schematic view of the first positioning member of the utility model;

[0031] Figure 5 It is the structural schematic view of the second positioning member of the utility model;

[0032] Figure 6 It is the structural schematic view of the support member of the utility model. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical scheme and advantages of the embodiments of the present disclosure clearer, the technical scheme of the embodiments of the present disclosure will be described clearly and completely below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by those of ordinary skill in the art without any creative effort fall within the scope of protection of the present disclosure.

[0034] Unless otherwise defined, technical terms or scientific terms used in the present disclosure shall have the ordinary meaning understood by one of ordinary skill in the art to which the present disclosure belongs. The terms "first", "second" and similar terms used in the present disclosure do not denote any order, quantity or importance, but are only used to distinguish different components. The terms "include" or "contain" and similar terms mean that the elements or objects before the terms cover the elements or objects listed after the terms and their equivalents, and do not exclude other elements or objects. The terms "connect" or "connected" and similar terms are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. The terms "up", "down", "left", "right" and the like are only used to represent relative positional relationships, and when the absolute positions of the described objects change, the relative positional relationships may also change accordingly.

[0035] As shown in Figures 1-6 The embodiments of the present application provide a cross-belt straight rail welding tool, which comprises a base 100, a first positioning member 200 and a second positioning member 300.

[0036] The base 100 is placed on a welding platform needed by a welding personnel to weld a cross-belt straight rail workpiece 500, a plurality of adjusting holes are arranged on the base 100, the first positioning member 200 and the second positioning member 300 can be placed to the corresponding positions to be fixed, and the practicality of the welding tool is further improved.

[0037] The first positioning member 200 is used for effectively positioning one end of the cross-belt straight rail workpiece 500 to be welded, and is fixedly arranged on one side of the upper surface of the base 100, and can effectively position one end of the cross-belt straight rail workpiece 500 to be welded.

[0038] The second positioning member 300 is used for effectively positioning the other end of the cross-belt straight rail workpiece 500 to be welded, and is fixedly arranged on the other side of the upper surface of the base 100, and the cross-belt straight rail workpiece 500 to be welded is clamped between the first positioning member 200 and the second positioning member 300.

[0039] At least one support member 400 for effectively supporting the body of the cross-belt straight rail workpiece to be welded is arranged on the upper surface of the base 100 and between the first positioning member 200 and the second positioning member 300, and the support member 400 can effectively support the body of the cross-belt straight rail workpiece 500 to be welded, and can effectively avoid deformation of the cross-belt straight rail workpiece 500 during welding, and the support member 400 can increase with the increase of the cross-belt straight rail workpiece, and the specific number can be determined according to the length of the cross-belt straight rail.

[0040] The first positioning member 200 comprises a first fixed plate 210, a first positioning plate 220 and a first limiting plate 240, the first fixed plate 210 is fixedly installed on one side of the upper surface of the base 100, the first positioning plate 220 is used for effectively positioning one end of the cross-belt straight rail workpiece 500 to be welded, a pair of first positioning blocks 230 for effectively positioning one end of the cross-belt straight rail workpiece to be welded are symmetrically arranged on both sides of the first positioning plate 220, and one end of the cross-belt straight rail workpiece 500 to be welded is fixedly installed on the first positioning block 230 through a first fixed bolt.

[0041] A pair of first limiting plates 240 are used for effectively limiting one end of the two side plates of the cross-belt straight rail workpiece to be welded, and are symmetrically arranged at both sides of the first fixed plate 210 and have a convex structure as a whole, so that the two side plates of the cross-belt straight rail workpiece can be effectively limited, and movement of the side plates of the cross-belt straight rail during welding can be avoided.

[0042] The second positioning member 300 comprises a second fixed plate 310, a second positioning and clamping structure 320 and a second limiting plate 340, the second fixed plate 310 is fixedly installed on the other side of the upper surface of the base 100, the second positioning and clamping structure 320 is used for effectively positioning the other end of the cross-belt straight rail workpiece 500 to be welded, the second positioning and clamping structure 320 effectively positions the other end of the cross-belt straight rail workpiece to be welded, and stably clamps the cross-belt straight rail workpiece between the first positioning member 200 and the second positioning and clamping structure 320.

[0043] A pair of second limiting plates 340 are used for effectively limiting the other end of the two side plates of the cross-belt straight rail workpiece to be welded, and the pair of second limiting plates 340 are symmetrically arranged at the two sides of the second fixed plate 310 and have a convex structure as a whole.

[0044] The second positioning and clamping structure 320 comprises a pair of fixed convex plates 321 and a clamping plate 322, the pair of fixed convex plates 321 are symmetrically arranged at the two sides of the second fixed plate 310, the clamping plate 322 is slidably arranged between the second limiting plate 340 and the fixed convex plate 321, the clamping plate 322 is connected between the fixed convex plate 321 and the adjusting screw 323, and second positioning blocks for effectively positioning the other end of the cross-belt straight rail workpiece 500 to be welded are symmetrically arranged at the two sides of the clamping plate 322.

[0045] When the cross-belt straight rail workpiece 500 to be welded is welded, the welder places the middle part of the cross-belt straight rail workpiece to be welded on the support 400 and places the two ends on the first positioning member 200 and the second positioning member 300 respectively, then adjusts the position of the clamping plate by the adjusting screw, and makes the clamping plate 322 slide between the fixed convex plate 321 and the second limiting plate 340, so that the cross-belt straight rail workpiece to be welded is stably clamped between the first positioning plate 200 and the clamping plate 322.

[0046] The support 400 comprises a support fixed plate 410 and a support plate 420, the support fixed plate 410 is fixedly installed at the middle position of the upper surface of the base 100, the support plate 420 is used for effectively supporting the middle part of the cross-belt straight rail workpiece 500 to be welded, the support plate 420 is installed on the support fixed plate 410, support convex feet 430 for effectively supporting the middle part of the cross-belt straight rail workpiece 500 to be welded are symmetrically arranged at the two sides of the support plate 420, and the specific number of the support 400 can be determined according to the length of the cross-belt straight rail.

[0047] In conclusion, the whole design is reasonable, the structure is simple, and the operation is convenient, when the welder welds the cross-belt straight rail workpiece, the workpiece can be conveniently and stably fixed on the welding tool, the welding efficiency of the cross-belt straight rail workpiece is improved by using the welding method, the cross-belt straight rail after welding is not prone to deformation, the welding precision is high, the size of the welding formation can meet the use requirement, and great convenience is brought to the welding work of the cross-belt straight rail.

[0048] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A cross-belt straight rail welding fixture, characterized by, The utility model relates to a welding platform for cross-belt straight rail workpiece, which comprises a base, a first positioning member for effectively positioning one end of the cross-belt straight rail workpiece to be welded, a second positioning member for effectively positioning the other end of the cross-belt straight rail workpiece to be welded, and at least one support member for effectively supporting the body of the cross-belt straight rail workpiece to be welded. The first positioning member comprises a first fixed plate fixedly installed on one side of the upper surface of the base, a first positioning plate for effectively positioning one end of the cross-belt straight rail workpiece to be welded, first positioning blocks symmetrically arranged on both sides of the first positioning plate for effectively positioning one end of the cross-belt straight rail workpiece to be welded, and a pair of first limiting plates for effectively limiting one end of the two side plates of the cross-belt straight rail workpiece to be welded, which are symmetrically arranged on both sides of the first fixed plate and have a convex structure as a whole. The second positioning member comprises a second fixed plate fixedly installed on the other side of the upper surface of the base, a second positioning and clamping structure for effectively positioning the other end of the cross-belt straight rail workpiece to be welded, a pair of second limiting plates for effectively limiting the other end of the two side plates of the cross-belt straight rail workpiece to be welded, which are symmetrically arranged on both sides of the second fixed plate and have a convex structure as a whole, and a second positioning and clamping structure comprising a pair of fixed convex plates symmetrically arranged on both sides of the second fixed plate and a clamping plate slidably arranged between the second limiting plates and the fixed convex plates, which is connected with the fixed convex plates through an adjusting screw and has second positioning blocks symmetrically arranged on both sides of the clamping plate for effectively positioning the other end of the cross-belt straight rail workpiece to be welded. The support member comprises a support fixed plate fixedly installed on the middle part of the upper surface of the base, a support plate for effectively supporting the middle part of the cross-belt straight rail workpiece to be welded, which is installed on the support fixed plate, and support convex feet symmetrically arranged on both sides of the support plate for effectively supporting the middle part of the cross-belt straight rail workpiece to be welded.

2. The cross-belt straight rail welding fixture of claim 1, wherein: ​ 3. The cross-belt straight rail welding fixture of claim 1, wherein: ​ ​ ​ 4. The cross-belt straight rail welding fixture of claim 1, wherein: ​ ​ ​ 5. A cross-belt straight rail welding fixture as defined in claim 4, wherein: ​ 6. The cross-belt straight rail welding fixture of claim 2, wherein: ​ ​ ​