Assembling device for valve seat and valve element
By designing an assembly device for the valve seat and valve core, automated cleaning and drying of the threaded connection between the valve seat and valve core is achieved, solving the problems of time-consuming traditional manual operation and impurity residue, and improving the sealing performance and service life of the valve.
Patent Information
- Application Number
- CN202520435361.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-13
AI Technical Summary
In traditional valve manufacturing, the threaded connection between the valve seat and the valve core relies on manual operation, which results in long cleaning time. Impurities remain, affecting sealing performance and service life. Furthermore, uncleaned threads are prone to corrosion, affecting the reliability and safety of the valve.
An assembly device for valve seat and valve core was designed, including a feeding component, a cleaning component, and a tightening component. The moving plate is driven by a conveyor table, and the threaded connection is cleaned and dried by an air duct to ensure the quality of the threaded connection.
It improves valve production efficiency and product quality, prevents damage and corrosion at the threads, and enhances valve sealing and service life.
Smart Images

Figure CN223801938U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water valve production technical field, concretely is a kind of valve seat valve core's assembly device. BACKGROUND
[0002] In the field of industrial manufacturing, as the key component of controlling fluid, the performance and reliability of valve directly affect the operation efficiency and safety of the whole system. The assembly of valve seat and valve core is one of the core links in the production process of valve, and the quality of threaded connection directly determines the sealing, durability and operating stability of valve.
[0003] In the process of valve manufacturing and assembly, the threaded connection of valve seat and valve core is a key link, and the traditional assembly method mainly relies on manual operation. The manual cleaning of sundries and drying treatment at threaded part takes a long time, which affects the production efficiency. In many cases, the threaded part is not fully cleaned, and the residual impurities may damage the thread during tightening, affecting the sealing performance. The uncleaned threaded part is easy to accumulate moisture and impurities, which may cause corrosion in the long term, thereby affecting the service life and safety of valve. SUMMARY
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of valve seat valve core's assembly device, including operation table, operation table is installed with conveying table, and multiple moving plates are placed on conveying table, and two groups of limit seat for supporting valve seat and valve core are installed on moving plate;
[0005] The operation table is also provided with a feeding assembly and a cleaning assembly distributed around the limit table, and a tightening assembly is also installed on the conveying table.
[0006] The cleaning assembly includes a side plate, an upper pushing cylinder is installed on the side plate, a piston rod of the upper pushing cylinder is fixed with an upper pushing block sliding with the side plate, a frame plate and a separate pushing part are installed on the upper pushing block, a recess block is slidingly arranged on the inner side of the frame plate, two groups of protrusions are slidingly arranged on the recess block, a spring is arranged between the side opposite to the frame plate of the protrusion, the pushing end of the separate pushing part is arranged through the frame plate and the recess block and extends between the two groups of protrusions, and a wind pipe is installed on the protrusion.
[0007] Further, the separate pushing part includes an extension cylinder, and an extension block is fixed on the extension end of the extension cylinder and arranged through the frame plate and the recess block, and the extension block is located between the two groups of protrusions.
[0008] Further, slopes are formed on both sides of the head end of the extension block.
[0009] Further, a sliding pushing block is slidingly connected to the upper pushing block, a first adjusting rod is threadedly connected to the sliding pushing block, the first adjusting rod is rotatably connected to the sliding pushing block, the frame plate and the sliding pushing block are fixed, and the extension cylinder is also installed on the sliding pushing block.
[0010] Further, the concave block opposite side of frame plate is also fixed with a plurality of springs, the top of frame plate is screwed with the second adjusting rod which rotates with the concave block.
[0011] Further, the conveying table includes a ring table, a ring block is installed on the ring table, four groups of bottom plates are fixed on the bottom, the moving plate is located between the ring blocks, four groups of side slots are formed in the ring blocks, a pushing cylinder and a guide rod are installed on the bottom plate, a pushing plate is fixed on the piston rod of the pushing cylinder and connected with the guide rod, and the pushing plate can be located in the side slot.
[0012] Further, the feeding assembly includes a vertical plate, a feeding cylinder and two groups of guide rods are installed on the vertical plate, a sliding plate is fixed on the piston rod of the feeding cylinder and slides with the two groups of guide rods, an ejection cylinder is installed on the sliding plate, an ejection plate is fixed on the piston rod of the ejection cylinder, and two groups of first pneumatic clamps are installed on the bottom of the ejection plate.
[0013] Further, the tightening assembly includes a rack plate, a lower ejection cylinder is installed on the rack plate, a lower ejection plate is fixed on the ejecting end of the lower ejection cylinder, a connecting plate is fixed on the bottom of the lower ejection plate, a gap is left between the connecting plate and the lower ejection plate, a side pushing cylinder and two groups of sleeve blocks are installed on the connecting plate, two groups of gears are rotated, a double-toothed rod is fixed on the piston rod of the side pushing cylinder and passes through the sleeve blocks and engages with the two groups of gears, and second pneumatic clamps are installed on the shaft ends of the two groups of gears and located below the connecting plate.
[0014] Compared with the prior art, the technical scheme has the following beneficial effects:
[0015] The assembly device of the valve seat and valve core places the valve seat into the limiting seat matched with the valve seat through the feeding assembly, then places the valve core into the valve seat to match, then moves the moving plate driven by the conveying table, so that the valve seat and valve core are located below the cleaning assembly, then the upper pushing cylinder and the extension pushing cylinder are ejected to drive the air pipe to move up and down and left and right, so that the jet range is expanded, and therefore the impurities or dry treatment of the threaded part of the valve seat and valve core can be completed, and the quality of the product and the production efficiency are improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structural schematic view of the utility model;
[0017] Figure 2 It is a three-dimensional structural schematic view of the feeding assembly in the utility model;
[0018] Figure 3 It is a three-dimensional structural schematic view of the cleaning assembly in the utility model;
[0019] Figure 4 It is a three-dimensional structural schematic view of the utility model Figure 3 It is a right three-dimensional structural schematic view of the utility model without the air pipe;
[0020] Figure 5 It is three-dimensional structure schematic view of the tightening assembly in the utility model;
[0021] Figure 6 It is three-dimensional structure schematic view of the connecting plate part connecting structure in the utility model.
[0022] In the drawing: 1, operation platform; 2, feeding assembly; 21, vertical plate; 22, feeding cylinder; 23, guide rod; 24, sliding plate; 25, ejecting cylinder; 26, ejecting plate; 27, first pneumatic clamping jaw; 3, cleaning assembly; 31, side plate; 32, upward pushing cylinder; 33, upward pushing block; 34, sliding pushing block; 35, first adjusting rod; 36, extension pushing cylinder; 37, extension pushing block; 38, frame plate; 39, second adjusting rod; 310, concave block; 311, convex block; 312, spring; 313, air pipe; 4, tightening assembly; 41, rack plate; 42, lower jacking cylinder; 43, lower jacking plate; 44, connecting plate; 45, side pushing cylinder; 46, double-toothed rod; 47, gear; 48, second pneumatic clamping jaw; 49, sleeve block; 5, ring platform; 6, ring stop; 7, side groove; 8, moving plate; 9, limiting seat; 10, bottom plate; 11, guide rod; 12, pushing cylinder; 13, pushing plate. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] Please refer to Figures 1-6 The valve seat and valve core assembling device in the embodiment comprises an operation platform 1, a conveying table is installed on the operation platform 1, a plurality of moving plates 8 are conveyed in the conveying table, two groups of limiting seats 9 are installed on the moving plates 8, an feeding assembly 2 is installed on the operation platform 1 and located at the periphery of the conveying table, and a cleaning assembly 3 and a tightening assembly 4 are installed on the operation platform 1 and located at the inner periphery of the conveying table.
[0025] In the above structure, the moving plates are moved by the conveying table, and sequentially pass through the feeding assembly, the cleaning assembly and the tightening assembly, so that the feeding assembly can first place the valve seat into the limiting seat, and then place the valve core into the valve seat, because the valve seat and the valve core are not tightened temporarily, and because the inner side of the valve seat is formed with a depth, the valve core can be temporarily placed into the valve seat, and then conveyed to below the cleaning assembly by the conveying table, the impurities at the threaded connection are blown out by air guide, and the excess moisture attached to the threaded part can also be air-dried, so that the damage of the threaded part caused by the impurities can be effectively prevented, and the corrosion caused by the moisture can also be avoided to affect the quality.
[0026] As Figure 1 , the conveying table includes a ring table 5 fixed on the operating table 1, the top of the ring table 5 is fixed with a ring barrier 6, the moving plate 8 is rectangularly located in the ring barrier 6 and moves, four groups of edge grooves 7 are formed on the side wall of the ring barrier 6, the four groups of edge grooves 7 are respectively distributed on two groups of short barrier plates and two groups of long barrier plates of the ring barrier 6, the edge grooves 7 on the two groups of short barrier plates and the edge grooves 7 on the two groups of long barrier plates are diagonally opposite, the bottom of the ring table 5 is fixed with a bottom plate 10 near the four corners, the bottom plate 10 is installed with a push cylinder 12 opposite to the corresponding edge groove 7 and a guide rod 11, the piston rod of the push cylinder 12 is fixed with a push plate 13 connected with the guide rod 11, the top of the push plate 13 is formed with a protruding end, and the push plate 13 can also slide through the ring table 5, and the push plate 13 is also opposite to the corresponding edge groove 7.
[0027] The number of moving plates in the ring barrier is multiple, but an empty position is always kept in the ring barrier, so that the push cylinder drives the push plate to push the moving plate at the corresponding position, so that the moving plate is pushed to move forward, and the feeding function is completed.
[0028] As Figure 2 , the feeding assembly 2 includes a vertical plate 21 fixed on the operating table 1, the back of the vertical plate 21 is installed with a feeding cylinder 22 and two guide rods 23 fixed on the inner side, the piston rod of the feeding cylinder 22 is fixed with a sliding plate 24 penetrating the two guide rods 23, the bottom of the sliding plate 24 is installed with an ejection cylinder 25, the piston rod of the ejection cylinder 25 is fixed with an ejection plate 26, and the bottom of the ejection plate 26 is installed with two groups of first pneumatic clamps 27. The sliding plate is stably reciprocated under the action of the guide rods by the feeding cylinder, so that the first pneumatic clamps can be moved together, and the valve seat can be placed on the corresponding limiting seat by cooperating with the ejection cylinder to retract, and then the valve core is moved to the valve seat to be placed by reciprocating operation, and the feeding operation is completed.
[0029] As Figures 3-4 , the cleaning assembly 3 includes a side plate 31 fixed on the operating table 1, an upper pushing cylinder 32 and an upper pushing block 33 fixed with the piston rod of the upper pushing cylinder 32 are installed on the right side of the side plate 31, the upper pushing block 33 is installed with a frame plate 38, and two groups of inclined air pipes 313 are installed on the inner side of the frame plate 38. When the limiting seat moves to the lower side of the air pipe, the upper pushing block is lowered to the appropriate position by the upper pushing cylinder, the air outlet of the air pipe is opposite to the connection position of the valve seat and the valve core, so that the impurities at the thread can be cleaned, and the excess moisture can be dried by blowing.
[0030] The top of the up pushing block 33 is slidably connected with a slide pushing block 34, the frame plate 38 is fixed on the slide pushing block 34, the first adjusting rod 35 is threadedly connected on the up pushing block 33, and one end of the first adjusting rod 35 is rotatably connected with the slide pushing block 34. By screwing the first adjusting rod, the slide pushing block is moved, and thus the frame plate is moved to adjust the air pipe to the proper position.
[0031] In addition, the inner side of the frame plate 38 is slidably connected with a concave block 310, two groups of springs 312 are fixed between the bottom of the concave block 310 and the opposite side of the frame plate 38, the second adjusting rod 39 is threadedly connected on the top of the concave block 310, two groups of convex blocks 311 are installed on the inner side of the concave block 310, and two groups of air pipes 313 are installed on the corresponding convex blocks 311. By screwing the second adjusting rod, the concave block is lifted in the frame plate, and the spring plays a supporting role, so that the height of the air pipe can be adjusted.
[0032] Meanwhile, the top of the slide pushing block 34 is installed with the extension pushing cylinder 36, the extension pushing block 37 is fixed on the extension pushing cylinder 36, the extension pushing block 37 is located between the two convex blocks 311, the convex blocks 311 are slidably connected with the concave block 310, the head end of the extension pushing block 37 is formed with a slope, and the two groups of convex blocks 311 are also fixed with the springs 312 between the opposite sides of the frame plate 38. Thus, during the operation of the air pipe, the extension pushing block is pushed out or retracted by the extension pushing cylinder, so that the convex blocks are pressed by the slope of the extension pushing block, and the springs are pressed during the pressing process, so that the distance between the two air pipes can be adjusted, and the position of the air pipe exhaust can be changed, the excess impurities or moisture can be cleaned and dried to improve the product quality, and when the extension pushing block is retracted, the spring force pushes the two convex blocks close to each other.
[0033] As Figures 5-6The tightening assembly 4 comprises a frame plate 41 fixed on the ring table 5, the front surface of the frame plate 41 is provided with a lower ejecting cylinder 42, the ejecting end of the lower ejecting cylinder 42 is fixed with a lower ejecting plate 43, the bottom of the lower ejecting plate 43 is formed with four columns, the bottom of the four columns is fixed with a connecting plate 44, so that a space is formed between the connecting plate 44 and the lower ejecting plate 43, the top of the connecting plate 44 is fixed with two groups of sleeve blocks 49, and two groups of gear wheels 47 are rotatably connected, the left side of the connecting plate 44 is provided with a side pushing cylinder 45, the piston rod of the side pushing cylinder 45 is fixed with a double-toothed rod 46 penetrating through the two groups of sleeve blocks 49, the double teeth on the double-toothed rod 46 are respectively engaged with the corresponding gear wheels 47, and the shaft end of the gear wheels 47 is provided with a second pneumatic clamping jaw 48. When the limiting seat is located below the second pneumatic clamping jaw, the lower ejecting cylinder operates, the second pneumatic clamping jaw is driven to move downward through the lower ejecting plate and the connecting plate, and then the valve body is clamped and fixed, then the side pushing cylinder drives the double-toothed rod, the double-toothed rod drives the second pneumatic clamping jaw to rotate through the gear wheels, and at the same time, the lower ejecting cylinder continuously moves downward, and at the same time, the limiting seat also limits the valve seat, so that the valve core and the valve seat can be tightened.
[0034] The entire work flow is completed, and the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
[0035] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises a" does not, without more limitations, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.
[0036] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An assembly for a valve seat valve core, characterized in that: The operation table (1) is provided with a conveying table, and a plurality of moving plates (8) are arranged on the conveying table, and two groups of limiting seats (9) for supporting valve seats and valve cores are arranged on the moving plates (8); The operation table (1) is further provided with a feeding assembly (2) and a cleaning assembly (3) which are arranged around the limiting table, and a tightening assembly (4) is arranged on the conveying table; The cleaning assembly (3) comprises a side plate (31), an up-pushing cylinder (32) is arranged on the side plate (31), a piston rod of the up-pushing cylinder (32) is fixedly connected with an up-pushing block (33) which slides on the side plate (31), a frame plate (38) and a sub-pushing part are arranged on the up-pushing block (33), a concave block (310) slides on an inner side of the frame plate (38), two groups of convex blocks (311) slide on the concave block (310), springs (312) are arranged between the frame plate (38) and the concave block (310), and a pushing end of the sub-pushing part is arranged to pass through the frame plate (38) and the concave block (310) and extend between the two groups of convex blocks (311), and air pipes (313) are arranged on the convex blocks (311).
2. An assembly for a valve seat and valve trim according to claim 1, characterized in that: The sub-pushing part comprises a delay-pushing cylinder (36), a delay-pushing block (37) which passes through the frame plate (38) and the concave block (310) is fixedly connected to an ejection end of the delay-pushing cylinder (36), and the delay-pushing block (37) is located between the two groups of convex blocks (311).
3. An assembly for a valve seat and valve trim according to claim 2, wherein: Slopes are formed on both sides of a head end of the delay-pushing block (37).
4. An assembly for a valve seat and valve trim according to claim 2, wherein: The up-pushing block (33) is slidably connected with a slide-pushing block (34), the first adjusting rod (35) is threadedly connected with the slide-pushing block (34), the slide-pushing block (34) is rotatably connected with the first adjusting rod (35), the frame plate (38) is fixedly connected with the slide-pushing block (34), and the delay-pushing cylinder (36) is also arranged on the slide-pushing block (34).
5. An assembly for a valve seat and valve trim according to claim 1 wherein: A plurality of springs (312) are also fixedly connected to an opposite side of the frame plate (38), and a second adjusting rod (39) which is rotatable with the concave block (310) is threadedly connected to a top of the frame plate (38).
6. An assembly for a valve seat and valve trim according to claim 1 wherein: The conveying table comprises a ring table (5), ring barriers (6) are arranged on the ring table (5), and four groups of bottom plates (10) are fixedly arranged on a bottom of the ring table (5), the moving plates (8) are located between the ring barriers (6), four groups of side grooves (7) are formed in the ring barriers (6), the push-pushing cylinders (12) and guide rods (11) are arranged on the bottom plates (10), a piston rod of each push-pushing cylinder (12) is fixedly connected with a push plate (13) which is connected with the guide rod (11), and the push plate (13) can be located in the side groove (7).
7. An assembly for a valve seat and valve trim according to claim 1 wherein: The feeding assembly (2) comprises a vertical plate (21), a feeding cylinder (22) is arranged on the vertical plate (21), two groups of guide rods (23) are fixedly arranged on the vertical plate (21), a piston rod of the feeding cylinder (22) is fixedly connected with a slide plate (24) which slides on the two groups of guide rods (23), a ejection cylinder (25) is arranged on the slide plate (24), a piston rod of the ejection cylinder (25) is fixedly connected with an ejection plate (26), and two groups of first pneumatic clamping jaws (27) are arranged on a bottom of the ejection plate (26).
8. An assembly for a valve seat and valve trim according to claim 1 wherein: The screwing assembly (4) comprises a rack plate (41), a lower ejecting cylinder (42) is installed on the rack plate (41), a lower ejection plate (43) is fixed to the ejecting end of the lower ejecting cylinder (42), a connecting plate (44) is fixed to the bottom of the lower ejection plate (43), a gap is left between the connecting plate (44) and the lower ejection plate (43), a side pushing cylinder (45) and two groups of sleeve blocks (49) are installed on the connecting plate (44), two groups of gears (47) are rotatably arranged, a double-toothed rod (46) is fixed to the piston rod of the side pushing cylinder (45) and penetrates through the sleeve blocks (49) and is engaged with the two groups of gears (47), shaft ends of the two groups of gears (47) are respectively provided with second pneumatic clamping jaws (48) located below the connecting plate (44).