Polishing and coating integrated device
By designing an integrated grinding and coating device with automatic adjustment, the problems of grinding debris contaminating the coating and manual adjustment of the grinding disc were solved, realizing a highly efficient grinding and coating process for flat materials.
Patent Information
- Application Number
- CN202520416816.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Existing integrated grinding and coating equipment is prone to producing grinding debris that scatters onto the coating area, affecting coating quality and causing paint contamination. Furthermore, the grinding disc position needs to be manually adjusted to accommodate different material sizes, resulting in low work efficiency.
An integrated grinding and coating device was designed, comprising a rotating roller, a support roller, a grinding disc, a sprayer, and a partition. The device automatically adjusts the height of the grinding disc by driving the rotating and lifting components with a motor, isolating the grinding and coating areas, preventing debris from entering the coating area, and recovering excess paint.
It prevents debris from contaminating the coating area during the grinding process, improves coating quality and work efficiency, simplifies the adjustment of the grinding disc position, and is suitable for efficient grinding and coating of flat materials.
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Figure CN223802262U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to polishing coating integration equipment technical field, concretely is a kind of polishing coating integration device. BACKGROUND
[0002] To improve the processing efficiency of polishing and coating material, polishing coating integration equipment is often needed, and a polishing coating integration coating equipment is disclosed in the utility model patent with the patent application number CN202420687377.8, three supporting blocks are arranged on the upper side of the coating table, the supporting blocks support different structures and provide height change of position, the surface of the single supporting block can realize polishing roller rolling polishing material surface, dust suction block directional suction of polishing debris and coating block coating of polished material from front to back, to realize automatic polishing and coating of material, and the position between structures is connected by connecting block, control cylinder can control the position of all movable structures, adjustment is more convenient, can greatly shorten the time of adjusting structure height for different material depth, further improve work efficiency, according to the disclosed technical scheme, the existing polishing coating integration equipment is used, on the one hand, during polishing and coating processing, polishing debris is easy to scatter to coating position, which is not conducive to ensuring the coating quality of material, and is easy to pollute coating, not conducive to the recycling of excess coating, on the other hand, during polishing, the position of polishing disc needs to be adjusted according to the size of material, which reduces work efficiency and easily affects polishing quality due to the decrease of contact area and the increase of polishing pressure when material moves to the outer side of polishing disc.
[0003] Therefore, how to design polishing coating integration device becomes our current problem to be solved. UTILITY MODEL CONTENT
[0004] In view of the deficiencies in the prior art, the utility model aims to provide a polishing coating integration device to solve the problems in the background art, which is designed reasonably and convenient to use, and is suitable for polishing and coating processing of planar materials.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: a polishing and coating integrated device, including box and rotating roller, the box is installed with rotating component, the rotating component includes support roller and belt pulley, the support roller is installed with transmission component, the rotating component includes motor one and belt, one side of the box is installed with polishing component, the polishing component includes grinding disc and prism cover, the box is installed with drive component, the drive component includes motor two and prism, the box is installed with lifting component, the lifting component includes support cover and gyro wheel, the box is installed with separation component, the separation component includes motor three and baffle.
[0006] Further, the two ends of the rotating roller and the support roller are installed on the inner wall of the box through bearings, the rotating rollers are uniformly distributed on one side of the box, the support rollers are uniformly distributed on the other side of the box, the motor one is installed on the outer side of the box through bolts, and one end of the support roller is connected with the output shaft of the motor one through a key.
[0007] Further, the other end of the support roller and the rotating roller extends to the outer side of the box, the belt pulleys are respectively welded on the outer side of the support roller and the rotating roller, and the belt is sleeved on the outer side of the adjacent belt pulleys.
[0008] Further, the motor three is installed on the top of the box through bolts, a separation cover is welded on the inner wall of the box, the top of the baffle is clamped on the inner wall of the bottom of the separation cover, the bottom of the baffle is clamped on the bottom of the rotating roller, a lead screw is welded on the output shaft of the motor three, a screw hole is formed in the inner side of the baffle, and the bottom end of the lead screw is installed on the inner side of the screw hole through threads.
[0009] Further, the motor two is installed on the top of one side of the box through bolts, the prism is welded on the output shaft of the motor two, the top end of the prism cover is sleeved on the outer side of the bottom end of the prism, and the bottom end of the prism cover is welded on the top of the grinding disc.
[0010] Further, the bottom of the gyro wheel is clamped on the top of the rotating roller, the top end of the support cover is welded on the inner wall of the top of the box, the top of the gyro wheel is clamped on the inner side of the support cover, a spring is welded on the inner wall of the top of the support cover, the bottom end of the spring is welded with a button, the button is located on the top of the gyro wheel, and the gyro wheel is installed on the two sides of the prism cover through bearings.
[0011] Further, the top of the other side of the box is provided with a spraying machine through bolt mounting, the inner wall of the bottom of the other side of the box is welded with a guide plate, the top of the guide plate is clamped at the bottom of the supporting roller, the guide plates are symmetrically distributed on both sides of the bottom of the spraying machine, the bottom of the box is welded with a scraper, the scraper is provided with a scraping opening, the outer side of the bottom of the supporting roller is welded with a round plate, the round plates are uniformly distributed on the supporting roller, the scraping opening is sleeved on the outer side of the bottom of the round plate, and the top of the scraper is clamped at the bottom of the supporting roller.
[0012] Further, the box is externally connected with a switch group, the switch group is connected with the motor one, the motor three, the button and the spraying machine through wires, and the button is connected with the motor two through wires.
[0013] Beneficial effect: 1. The polishing and coating integrated device is used, the motor one drives the belt pulley through the supporting roller, the belt pulley drives the belt one by one, and then drives all the rotating rollers and supporting rollers to rotate, the right processing plane material is sent into the box, the rotating roller conveys the material in the box to the right, the roller rolls to the top of the material and is extruded upward by the material, so that the roller extrudes the button, moves upward under the limiting of the supporting sleeve, and drives the prism sleeve through the bearing, so that the grinding disc moves upward, the bottom of the grinding disc is flat with the top of the material, the motor two drives the prism sleeve through the prism, and the grinding disc polishes the plate of the material, when the material is conveyed to the outside of the grinding disc, the right roller is supported on the top of the material, the pressure between the grinding disc and the material is avoided to be too large, the polishing quality of the material is guaranteed, and the height of the grinding disc does not need to be adjusted by personnel, and the working efficiency is improved.
[0014] 2. After the polishing and coating integrated device polishes, the motor three drives the partition plate to move upward to the inside of the partition sleeve through the lead screw, and after the material moves to the bottom of the spraying machine, the motor three drives the partition plate to move downward to the top of the rotating roller through the lead screw, the partition sleeve and the partition plate isolate the polishing part and the coating part, dust and debris generated by polishing are avoided to enter the right side of the box, the coating quality of the material is guaranteed, the spraying machine coats the top of the material, the coating on the outside of the material falls to the bottom of the box and is collected by the guide plate, and the coating on the supporting roller and the round plate is scraped off by the scraper, so that the coating is recycled.
[0015] 3. The polishing and coating integrated device is reasonable in design, efficient and convenient to use, and is suitable for polishing and coating of plane materials. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is a structure diagram of the polishing and coating integrated device.
[0017] Fig. 2The utility model discloses a polishing and coating integrated device's section view;
[0018] Fig. 3 The utility model discloses a polishing and coating integrated device's scraper's structural schematic diagram;
[0019] Fig. 4 The utility model discloses a polishing and coating integrated device's edge sleeve's structural schematic diagram;
[0020] In the drawing: 1, box body; 2, rotating roller; 3, support roller; 4, round plate; 5, motor one; 6, belt pulley; 7, belt; 8, spraying machine; 9, guide plate; 10, scraper; 11, motor two; 12, prism; 13, edge sleeve; 14, grinding disc; 15, roller; 16, support sleeve; 17, spring; 18, button; 19, motor three; 20, partition sleeve; 21, partition plate; 22, screw rod. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the utility model.
[0022] Please refer to Figs. 1 to 4The utility model provides a technical scheme: a polishing and coating integrated device, including box 1 and rotating roller 2, install rotating assembly on the box 1, the rotating assembly includes bracing roller 3 and belt pulley 6, install transmission assembly on the bracing roller 3, the rotating assembly includes motor one 5 and belt 7, the one side of box 1 is installed with polishing assembly, the polishing assembly includes millstone 14 and prism set 13, install driving assembly on the box 1, the driving assembly includes motor two 11 and prism 12, install lifting assembly on the box 1, the lifting assembly includes support set 16 and gyro wheel 15, install separating assembly on the box 1, the separating assembly includes motor three 19 and baffle 21, the motor three 19 is installed through bolt on the top of box 1, the inner wall of box 1 is welded with the sleeve 20, the top of baffle 21 is clamped on the inner wall of the bottom of sleeve 20, the bottom of baffle 21 is clamped on the bottom of rotating roller 2, the output shaft of motor three 19 is welded with lead screw 22, the inner side of baffle 21 is provided with screw hole, the bottom end of lead screw 22 is installed through screw thread on the inner side of screw hole, the top of the other side of box 1 is installed with spraying machine 8 through bolt, the inner wall on the bottom of the other side of box 1 is welded with guide plate 9, the top of guide plate 9 is clamped on the bottom of bracing roller 3, the guide plate 9 is symmetrically distributed on the both sides of the bottom of spraying machine 8, the bottom of box 1 is welded with scraper 10, the scraper 10 is provided with scraping opening, the outer side of bracing roller 3 is welded with round plate 4, the round plate 4 is evenly distributed on bracing roller 3, the scraping opening is sleeved on the outer side of the bottom of round plate 4, the top of scraper 10 is clamped on the bottom of bracing roller 3, after polishing work, motor three 19 drives baffle 21 to move upwards to the inner side of sleeve 20 through lead screw 22, and after material moves to the bottom of spraying machine 8, motor three 19 pushes baffle 21 downwards to the top of rotating roller 2 through lead screw 22, the polishing place and coating place are isolated through sleeve 20 and baffle 21, avoid that the dust and debris generated in polishing enter the right side of box 1, guarantee the coating quality of material, spraying machine 8 carries out coating processing to the top of material, and the coating sprayed to the outer side of material falls to the bottom of box 1 and is collected by guide plate 9, and scraper 10 scrapes the coating sprayed on bracing roller 3 and round plate 4, which is convenient for recycling work of coating.
[0023] The two ends of the rotating roller 2 and the supporting roller 3 are both installed on the inner wall of the box body 1 through bearings, the rotating rollers 2 are uniformly distributed on one side of the box body 1, the supporting rollers 3 are uniformly distributed on the other side of the box body 1, the motor 5 is installed on the outer side of the box body 1 through bolts, one end of the supporting roller 3 is connected with the output shaft of the motor 5 through a key, the other end of the supporting roller 3 and the rotating roller 2 both extend to the outside of the box body 1, the belt pulleys 6 are respectively welded on the outer side of the supporting roller 3 and the rotating roller 2, the belt 7 is sleeved on the outer side of the adjacent belt pulleys 6, the motor 11 is installed on the top of one side of the box body 1 through bolts, the prism 12 is welded on the output shaft of the motor 11, the top end of the prism sleeve 13 is sleeved on the outer side of the bottom end of the prism 12, the bottom end of the prism sleeve 13 is welded on the top of the grinding disc 14, the bottom of the roller 15 is clamped on the top of the rotating roller 2, the top end of the support sleeve 16 is welded on the inner wall of the top of the box body 1, the top of the roller 15 is clamped on the inner side of the support sleeve 16, the spring 17 is welded on the inner wall of the top of the support sleeve 16, the bottom end of the spring 17 is welded with the button 18, the button 18 is located on the top of the roller 15, the roller 15 is installed on both sides of the prism sleeve 13 through bearings, the switch group is connected on the box body 1, the switch group is connected with the motor 5, the motor 19, the button 18 and the spraying machine 8 through wires, the button 18 is connected with the motor 11 through wires, in use, the motor 5 drives the belt pulley 6 through the supporting roller 3, the belt pulley 6 drives the rotating roller 2 and the supporting roller 3 through the belt 7, the plane material processed to the right is sent into the box body 1, the rotating roller 2 conveys the material to the right in the box body 1, the roller 15 rolls to the top of the material and is extruded upward by the material, then the roller 15 extrudes the button 18, moves upward under the limiting of the support sleeve 16, then the roller 15 drives the prism sleeve 13 and the grinding disc 14 to move upward through bearings, the bottom of the grinding disc 14 is leveled with the top of the material, the motor 11 drives the prism sleeve 13 through the prism 12, then the grinding disc 14 grinds the plate of the material, when the material is conveyed to the outside of the grinding disc 14 by the rotating roller 2, the roller 15 on the right side supports on the top of the material, avoiding the pressure between the grinding disc 14 and the material being too large, ensuring the grinding quality of the material, and the height of the grinding disc 14 does not need to be adjusted by personnel, improving the work efficiency.
[0024] The polishing and coating integrated device provides electric energy for all electric equipment through external power supply, in use, the motor 5 drives the belt pulley 6 through the supporting roller 3, the belt pulley 6 is driven one by one through the belt 7, and then drives all the rotating rollers 2 and the supporting rollers 3 to rotate, the plane material processed to the right is sent into the box body 1, the rotating roller 2 conveys it to the right in the box body 1, the roller 15 rolls to the top of the material and is extruded upward by the material, then the roller 15 extrudes the button 18, and moves upward under the limiting of the supporting sleeve 16, then the roller 15 drives the prism sleeve 13 and the grinding disc 14 to move upward through the bearing, so that the bottom of the grinding disc 14 is flat with the top of the material, the motor 11 drives the prism sleeve 13 through the prism 12, and then the grinding disc 14 performs the grinding work on the plate of the material, when the material is conveyed to the outside of the grinding disc 14 by the rotating roller 2, the roller 15 on the right side is supported on the top of the material, avoiding that the pressure between the grinding disc 14 and the material is too large, ensuring the grinding quality of the material, and the height of the grinding disc 14 does not need to be adjusted by personnel, improving the work efficiency, after the grinding work, the motor 19 drives the partition plate 21 to move upward to the inside of the partition sleeve 20 through the lead screw 22, and after the material moves to the bottom of the spraying machine 8, the motor 19 drives the partition plate 21 to move downward to the top of the rotating roller 2 through the lead screw 22, the grinding and coating places are isolated through the partition sleeve 20 and the partition plate 21, avoiding that the dust and debris generated by grinding enter the right side of the box body 1, ensuring the coating quality of the material, the spraying machine 8 coats the top of the material, the coating sprayed to the outside of the material falls to the bottom of the box body 1 and is collected by the guide plate 9, and the coating sprayed on the supporting roller 3 and the circular plate 4 is scraped off by the scraper 10, facilitating the recycling work of the coating.
[0025] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.
Claims
1. A polishing and painting integrated device, comprising a box (1) and a rotating roller (2), a rotating assembly is installed on the box (1), the rotating assembly comprises a supporting roller (3) and a belt pulley (6), a transmission assembly is installed on the supporting roller (3), the rotating assembly comprises a motor (5) and a belt (7), characterized in that: The side of the box (1) is provided with a polishing assembly, the polishing assembly comprises a grinding disc (14) and a prism sleeve (13), the box (1) is provided with a driving assembly, the driving assembly comprises a motor two (11) and a prism (12), the box (1) is provided with a lifting assembly, the lifting assembly comprises a support sleeve (16) and a roller (15), the box (1) is provided with a separation assembly, the separation assembly comprises a motor three (19) and a partition plate (21).
2. The polishing and painting integrated device according to claim 1, characterized in that: Both ends of the rotating roller (2) and the supporting roller (3) are installed on the inner wall of the box (1) through bearings, the rotating rollers (2) are uniformly distributed on one side of the box (1), the supporting rollers (3) are uniformly distributed on the other side of the box (1), the motor one (5) is installed on the outer side of the box (1) through bolts, one end of the supporting roller (3) is connected with the output shaft of the motor one (5) through a key.
3. The polishing and painting integrated device according to claim 2, characterized in that: The other end of the supporting roller (3) and the rotating roller (2) extends to the outside of the box (1), the belt pulley (6) is welded on the outer side of the supporting roller (3) and the rotating roller (2) respectively, and the belt (7) is sleeved on the outer side of the adjacent belt pulley (6).
4. The polishing and painting integrated device according to claim 3, characterized in that: The motor three (19) is installed on the top of the box (1) through bolts, the inner wall of the box (1) is welded with a partition sleeve (20), the top of the partition plate (21) is clamped on the inner wall of the bottom of the partition sleeve (20), the bottom of the partition plate (21) is clamped on the bottom of the rotating roller (2), the output shaft of the motor three (19) is welded with a lead screw (22), the inner side of the partition plate (21) is provided with a thread hole, and the bottom end of the lead screw (22) is installed in the inner side of the thread hole through threads.
5. The polishing and painting integrated device according to claim 1, wherein: The motor two (11) is installed on the top of one side of the box (1) through bolts, the prism (12) is welded on the output shaft of the motor two (11), the top end of the prism sleeve (13) is sleeved on the outer side of the bottom end of the prism (12), and the bottom end of the prism sleeve (13) is welded on the top of the grinding disc (14).
6. The polishing and painting integrated device according to claim 5, characterized in that: The bottom of the roller (15) is clamped on the top of the rotating roller (2), the top end of the support sleeve (16) is welded on the inner wall of the top of the box (1), the top of the roller (15) is clamped on the inner side of the support sleeve (16), the inner wall of the top of the support sleeve (16) is welded with a spring (17), the bottom end of the spring (17) is welded with a button (18), the button (18) is located on the top of the roller (15), and the roller (15) is installed on both sides of the prism sleeve (13) through bearings.
7. The polishing and painting integrated device according to claim 6, characterized in that: The top of the other side of the box (1) is bolted with a spraying machine (8), the inner wall of the bottom of the other side of the box (1) is welded with a guide plate (9), the top of the guide plate (9) is clamped at the bottom of the supporting roller (3), the guide plate (9) is symmetrically distributed on both sides of the bottom of the spraying machine (8), the bottom of the box (1) is welded with a scraper (10), the scraper (10) is provided with a scraping opening, the outer side of the supporting roller (3) is welded with a round plate (4), the round plates (4) are uniformly distributed on the supporting roller (3), the scraping opening is sleeved on the outer side of the bottom of the round plate (4), and the top of the scraper (10) is clamped at the bottom of the supporting roller (3).
8. The polishing and painting integrated device according to claim 7, characterized in that: A switch group is externally connected on the box (1), the switch group is connected with the motor one (5), the motor three (19), the button (18) and the spraying machine (8) through wires, and the button (18) is connected with the motor two (11) through wires.
Citation Information
Patent Citations
Grinding and coating integrated coating equipment
CN222077027U