Cutter device for food machinery production
By designing a cutting device for food machinery production, the problems of low efficiency, small output, and inconsistent quality in the traditional manual production of hot pot meatballs have been solved. This enables the uniform cutting and hygienic safety of hot pot meatballs in mass production, meeting market demands and food safety standards.
Patent Information
- Application Number
- CN202423141266.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Traditional handmade hot pot meatballs are inefficient, have low output, inconsistent quality, and are difficult to make hygienic and safe, making it difficult to meet the demands of large-scale markets and food safety standards.
Design a cutting device for food machinery production, including a mounting frame and a cutting mechanism. Two sets of parallel cutters can slide and move synchronously or in opposite directions through a reciprocating mechanism to control the alignment and staggering of through holes, so as to achieve uniform cutting and falling of materials, combined with the forming of a hot water tank.
This technology enables the mass production of hot pot meatballs with consistent size and hygiene, improves production efficiency, and ensures the uniformity and safety of food quality.
Smart Images
Figure CN223802636U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food processing technical field especially, it relates to a cutter device for food machinery production. BACKGROUND
[0002] With the rapid expansion of the catering market, especially the vigorous development of hot pot industry, the demand for hot pot balls increases dramatically. The traditional manual production method cannot keep up with the market pace, prompting food processing enterprises to seek mechanized production solutions. For example, large hot pot chain enterprises need stable and large supply of balls, and mechanized production can improve production efficiency and meet their requirements for product quantity. The continuous progress of food industry technology provides technical support for hot pot ball production. Early hot pot balls were mainly made by hand, such as homemade or small workshop production. In the production process, from the preparation of raw materials to stirring and molding, all are completed by hand. For example, manually chopping meat and kneading dough, and then kneading each into a ball shape. This method consumes a lot of manpower and time, and the yield is extremely low. A skilled worker may only produce dozens of kilograms of balls a day, which is difficult to meet the demand of large-scale market, and the manual production is greatly affected by human factors, making it difficult to ensure the consistency of ball quality. Different workers have different methods, strength and experience, resulting in differences in size, shape, taste and ripening degree of the balls. For example, some balls may have rough taste due to uneven stirring, and some may be easily broken during cooking due to non-standard molding, affecting the eating experience of consumers. In the process of manual operation, the raw materials are in direct contact with the human body, which is easy to introduce bacteria, impurities and other pollutants. Moreover, the production environment is open, lacking strict health control measures, and it is difficult to meet the modern food hygiene and safety standards, increasing the risk of food safety. CONTENT
[0003] To solve the technical problems in the background art, the utility model provides a cutter device for food machinery production.
[0004] The utility model provides a cutter device for food machinery production, which comprises a mounting frame and a cutter mechanism.
[0005] The cutter mechanism is composed of two groups of parallel cutters. Both groups of cutters are one-letter metal sheets, and a plurality of through holes are formed in the side surface.
[0006] The side walls of the two groups of cutters are tightly attached and can slide on the plane of the cutters.
[0007] When the two groups of cutters are completely attached, the through holes of the two groups of cutters are aligned, and the material can be guided out from the aligned through holes of the two groups of cutters.
[0008] When the two groups of cutters are slid, the through holes of the two groups of cutters are misaligned, and the guided material can be cut off.
[0009] The two sides of the mounting frame are provided with knife holders, and the same ends of the two groups of knife holders are provided with protruding parts extending out of the mounting frame, which are convex parts for carrying the cutting knife mechanism.
[0010] The mounting frame is provided with a reciprocating mechanism for driving the two groups of cutting knives to reciprocate in the direction of the cutting knife movement, and the movement directions of the two groups of cutting knives are opposite.
[0011] Preferably, the reciprocating mechanism comprises a rotating disc wheel, a driving member, two groups of connecting rods and two groups of L-shaped swing arms, the rotating disc wheel is located in the middle of the mounting frame, the driving member is used to drive the rotating disc wheel to rotate about its axis, and a protruding shaft is arranged at the eccentric position of the side wall of the rotating disc wheel.
[0012] The two sides of the mounting frame are provided with fixed shafts, the two groups of fixed shafts are located between the rotating disc wheel and the cutting knife mechanism, the corners of the two groups of L-shaped swing arms are respectively rotatably connected to the two groups of fixed shafts, and the two groups of L-shaped swing arms are distributed in axial symmetry and are respectively a first L-shaped swing arm and a second L-shaped swing arm.
[0013] The two groups of cutting knives of the cutting knife mechanism are respectively a first cutting knife and a second cutting knife, when the first cutting knife and the second cutting knife slide relative to each other, one end of the first cutting knife which is not in contact with the second cutting knife is provided with a first connecting part, and one end of the second cutting knife which is not in contact with the first cutting knife is provided with a second connecting part.
[0014] The two groups of connecting rods are respectively a first connecting rod and a second connecting rod, one end of the first connecting rod is rotatably connected to the protruding shaft, the other end of the first connecting rod is hingedly connected to one end of the first L-shaped swing arm, and the other end of the first L-shaped swing arm is hingedly connected to the first connecting part of the first cutting knife; one end of the second connecting rod is rotatably connected to the protruding shaft, the other end of the second connecting rod is hingedly connected to one end of the second L-shaped swing arm, and the other end of the second L-shaped swing arm is hingedly connected to the second connecting part of the second cutting knife.
[0015] Preferably, a plurality of groups of through holes are arranged on the two groups of cutting knives of the cutting knife mechanism, and when the two groups of cutting knives are completely in contact, all the through holes on the two groups of cutting knives are one-to-one corresponding and aligned.
[0016] Preferably, all the through holes on the two groups of cutting knives of the cutting knife mechanism are linearly and equidistantly distributed.
[0017] Preferably, limit grooves are arranged on the convex parts of the two groups of knife holders, and the two ends of the two groups of cutting knives are respectively clamped in the two groups of limit grooves.
[0018] Preferably, the supporting surface of the limit groove is provided with a roller.
[0019] This invention proposes a cutting device for food machinery production. The cutting mechanism is connected to the discharge port of the hopper, and the side wall of the cutter seals the discharge port of the hopper. A reciprocating mechanism drives two sets of cutters to move synchronously in opposite directions or in opposite directions. When the through holes on the two sets of cutters are aligned, the material in the hopper is discharged from the through holes of the two sets of cutters. As the two sets of cutters move, the through holes on their side walls are staggered, and the intersecting part is the passage part of the material. This part gradually decreases as the cutter moves until the through holes of the two cutters are completely staggered, thus cutting off the material that originally passed through the through holes and letting it fall. For example, when producing meatballs and other foods, the bottom of the cutting mechanism is equipped with a boiling water pool. The cut material falls into the pool and is cooked and shaped. The size of the cut material can be controlled by adjusting the interval of the reciprocating mechanism. The through holes opened at equal intervals on the surface of the cutter can achieve the effect of large-volume discharge and dispersed feeding, and the size and quality of each meatball can be guaranteed to be consistent, clean and hygienic, and food safety guaranteed.
[0020] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0021] Fig. 1 This is a schematic diagram of the structure of this utility model;
[0022] Fig. 2 This is the front view of the present invention;
[0023] The following are the labels in the diagram: 1. Mounting bracket; 101. Drive unit; 102. Tool holder; 2. Turntable wheel; 201. First connecting rod; 202. Second connecting rod; 203. Protruding shaft; 301. First L-shaped swing arm; 302. Second L-shaped swing arm; 401. First cutter; 402. Second cutter; 5. Through hole. Detailed Implementation
[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar symbols denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0025] like Figs. 1-2 A cutting device for food machinery production is shown, including a mounting frame 1 and a cutting mechanism;
[0026] The cutting mechanism consists of two sets of parallel cutting blades. Both sets of cutting blades are straight metal sheets with several through holes 5 on their sides.
[0027] The side walls of the two groups of cutters are close to each other and can slide on the plane where the cutters are located;
[0028] When the two groups of cutters are completely close to each other, the through holes 5 on the two groups of cutters are aligned, and the material can be guided out from the aligned through holes 5 of the two groups of cutters;
[0029] When the two groups of cutters are sliding, the through holes 5 of the two groups of cutters are misaligned, and the guided material can be cut off;
[0030] The two sides of the mounting frame 1 are provided with cutter holders 102, and the same end of the two groups of cutter holders 102 has a part protruding from the mounting frame 1, which is a convex part, used for carrying the cutter mechanism;
[0031] The mounting frame 1 is provided with a reciprocating mechanism, which is used to drive the two groups of cutters to make reciprocating motion in the direction of cutter motion at the same time, and the motion directions of the two groups of cutters are opposite.
[0032] The cutter mechanism is connected with the discharge port of the material bin, the side wall of the cutter seals the discharge port of the material bin, the reciprocating mechanism drives the two groups of cutters to make synchronous motion in opposite directions or in opposite directions, when the through holes 5 of the two groups of cutters are aligned, the material in the material bin is guided out from the through holes 5 of the two groups of cutters, with the movement of the two groups of cutters, the through holes 5 of the side walls are misaligned, and the intersecting part is the passable part of the material, which gradually decreases with the movement of the cutter until the through holes 5 of the two cutters are completely misaligned, that is, the material passing through the through holes 5 can be cut off and fall down, for example, when producing food such as meatballs, the bottom of the cutter mechanism is provided with a boiling water tank, and the cut-off material falls into the tank and is cooked to form, only the interval time of the reciprocating mechanism needs to be adjusted, that is, the size of the cut-off material can be controlled.
[0033] Preferably, the reciprocating mechanism comprises a rotating disc wheel 2, a driving member 101, two groups of connecting rods and two groups of L-shaped swing arms, the rotating disc wheel 2 is located in the middle of the mounting frame 1, the driving member 101 is used to drive the rotating disc wheel 2 to rotate around the axis, and the side wall of the rotating disc wheel 2 is provided with a protruding shaft 203 at the eccentric position;
[0034] The two sides of the mounting frame 1 are provided with fixed shafts, the two groups of fixed shafts are located between the rotating disc wheel 2 and the cutter mechanism, the corners of the two groups of L-shaped swing arms are respectively rotationally connected to the two groups of fixed shafts, and the two groups of L-shaped swing arms are axisymmetrically distributed, and are respectively a first L-shaped swing arm 301 and a second L-shaped swing arm 302;
[0035] The two groups of cutters of the cutter mechanism are respectively a first cutter 401 and a second cutter 402, when the first cutter 401 and the second cutter 402 slide relative to each other, the end of the first cutter 401 not close to the second cutter 402 is provided with a first connecting part, and the end of the second cutter 402 not close to the first cutter 401 is provided with a second connecting part;
[0036] The two groups of connecting rods are a first connecting rod 201 and a second connecting rod 202, one end of the first connecting rod 201 is rotationally connected with the protruding shaft, the other end is hingedly connected with one end of a first L-shaped swing arm 301, the other end of the first L-shaped swing arm 301 is hingedly connected with a first connecting portion of a first cutter 401; one end of the second connecting rod 202 is rotationally connected with the protruding shaft, the other end is hingedly connected with one end of a second L-shaped swing arm 302, the other end of the second L-shaped swing arm 302 is hingedly connected with a second connecting portion of a second cutter 402.
[0037] The rotating disc wheel 2 is driven to rotate by the driving member 101, the protruding shaft 203 at the eccentric position drives the connecting rods to drive the two groups of cutters to reciprocate through the L-shaped swing arms, in the process of rotating the rotating disc wheel 2, the two groups of cutters synchronously move towards or away from each other, the connecting rods pull one end of the two groups of L-shaped swing arms, the other end of the two groups of L-shaped swing arms rotates around the fixed shaft as the fulcrum, and the two groups of cutters are controlled to move.
[0038] Preferably, a plurality of groups of through holes 5 are formed on the two groups of cutters of the cutter mechanism, when the two groups of cutters completely abut, all the through holes 5 on the two groups of cutters correspond to and align with each other, the cutter side wall is provided with a plurality of groups of through holes 5, which can improve the discharging speed and the production of multiple batches.
[0039] Preferably, all the through holes 5 on the two groups of cutters of the cutter mechanism are distributed in a linear shape at equal distances, which can have the effect of uniformly discharging and dispersively falling into the lower pool.
[0040] Preferably, a limiting groove is formed on the protruding portion of each of the two groups of cutter holders 102, and the two ends of the two groups of cutters are respectively clamped in the two groups of limiting grooves, the limiting groove is used for limiting the moving direction of the two groups of cutter holders 102, so that the two groups of cutter holders 102 can only move in the left-right direction, and the moving directions of the two groups of cutters are opposite, and the two groups of cutters simultaneously move towards or away from each other in the reciprocating process.
[0041] Preferably, a supporting surface of the limiting groove is provided with a roller, when the two groups of cutters move in the limiting groove, the frictional resistance is reduced.
[0042] It should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0043] Furthermore, the terms "first", "second", etc. are used only for descriptive purposes and are not to be construed as indicating or implying relative importance or an ordered sequence. Thus, features referred to as "first", "second", etc. can include, but are not limited to, at least one of the same. In the description of the present application, the meaning of "a plurality" is at least two, for example, two, three, etc., unless specifically defined otherwise.
[0044] In the present application, unless specifically defined and limited otherwise, the terms "mounting", "connecting", "connecting", "fixing" and the like should be interpreted broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or communicate with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication or interaction relationship of two elements, unless otherwise specifically defined. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0045] In the present application, unless specifically defined and limited otherwise, the first feature is "on" or "under" the second feature. The first and second features can be in direct contact, or the first and second features can be in indirect contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0046] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A cutter device for use in the mechanical production of food products, characterized in that: The cutting mechanism is composed of two groups of parallel cutters, both of which are one-word metal sheets with a plurality of through holes (5) on the side surface. The side walls of the two groups of cutters are in close contact and can slide on the plane where the cutters are located. When the two groups of cutters are completely fitted, the through holes (5) on the two groups of cutters are aligned, and the material can be guided out from the aligned through holes (5) of the two groups of cutters. When the two groups of cutters are sliding, the material guided out can be cut off in the process of misalignment of the through holes (5) of the two groups of cutters. Both sides of the mounting frame (1) are provided with knife holders (102), and the same end of the two groups of knife holders (102) has a part protruding out of the mounting frame (1), which is a convex part for carrying the cutting mechanism. The mounting frame (1) is provided with a reciprocating mechanism for driving the two groups of cutters to simultaneously make reciprocating motion in the direction of cutter motion, and the motion directions of the two groups of cutters are opposite. The reciprocating mechanism includes a rotating disc wheel (2), a driving member (101), two groups of connecting rods and two groups of L-shaped swing arms.
2. A cutter device for use in the production of food machinery according to claim 1, characterized in that, The rotating disc wheel (2) is located in the middle of the mounting frame (1), the driving member (101) is used to drive the rotating disc wheel (2) to rotate around the central axis, and the side wall of the rotating disc wheel (2) is provided with a protruding shaft (203) at the eccentric position. Both sides of the mounting frame (1) are provided with fixed shafts, and the two groups of fixed shafts are located between the rotating disc wheel (2) and the cutting mechanism. The two groups of L-shaped swing arms are pivotally connected to the two groups of fixed shafts at the corners, and the two groups of L-shaped swing arms are distributed in axial symmetry, which are a first L-shaped swing arm (301) and a second L-shaped swing arm (302). The two groups of cutters of the cutting mechanism are a first cutter (401) and a second cutter (402), and when the first cutter (401) and the second cutter (402) slide relative to each other, the end of the first cutter (401) not in contact with the second cutter (402) is provided with a first connecting part, and the end of the second cutter (402) not in contact with the first cutter (401) is provided with a second connecting part.
3. A cutter device for use in the production of food machinery according to claim 1, characterized in that, The two groups of connecting rods are a first connecting rod (201) and a second connecting rod (202), one end of the first connecting rod (201) is pivotally connected to the protruding shaft, the other end is hingedly connected to one end of the first L-shaped swing arm (301), the other end of the first L-shaped swing arm (301) is hingedly connected to the first connecting part of the first cutter (401), one end of the second connecting rod (202) is pivotally connected to the protruding shaft, the other end is hingedly connected to one end of the second L-shaped swing arm (302), and the other end of the second L-shaped swing arm (302) is hingedly connected to the second connecting part of the second cutter (402).
4. A cutter device for use in the production of food machinery according to claim 3, characterized in that, The through holes (5) on the two groups of cutters of the cutting mechanism are provided with multiple groups, and when the two groups of cutters are completely fitted, all the through holes (5) on the two groups of cutters are one-to-one corresponding and aligned.
5. A cutter device for use in the production of food machinery according to claim 1, characterized in that, All the through holes (5) on the two groups of cutters of the cutting mechanism are one-word equidistantly distributed.
6. A cutter device for use in the production of food machinery according to claim 5, characterized in that, Limiting grooves are formed on the convex parts of the two groups of knife holders (102), and both ends of the two groups of cutters are respectively clamped in the two groups of limiting grooves. Rollers are arranged on the supporting surfaces of the limiting grooves.