Full-automatic embedding and punching detection equipment

Abstract

The utility model discloses full-automatic embedding and punching detection equipment which comprises a machine frame, a vibration wrong material discharging mechanism, a four-axis material taking module, a nut positioning feeding mechanism, a six-axis material taking and placing mechanism, a water gap punching machine table, a visual detection mechanism and a finished product conveying line. The machine frame is provided with two-station vibration material staggering and discharging mechanisms used for conveying nuts of different specifications, the portion, between the two-station vibration material staggering and discharging mechanisms, of the machine frame is provided with a four-axis material taking module used for grabbing and carrying the nuts and a nut positioning and feeding mechanism, and the side end of the machine frame is provided with a six-axis material taking and placing mechanism in a butt joint mode. The side end of the six-axis material taking and placing mechanism is in butt joint with a water gap punching machine table and a visual detection mechanism, and the side end of the visual detection mechanism is in butt joint with a finished product conveying line. By means of the mode, nuts of two specifications are embedded in the injection mold, and after injection molding, a water gap needs to be punched, and a product is subjected to full inspection.

Description

TECHNICAL FIELD

[0001] The utility model relates to mould application technical field, especially a full -automatic burying and punching detection equipment. BACKGROUND

[0002] The nut is buried in the specific position during the processing and forming of the injection molded product, two different specifications of nuts are involved, and the product is fully detected after the water gap is punched after injection molding. In the past, manual burying is mostly used, which is low in efficiency, difficult to guarantee positioning accuracy, and has safety hazards. In addition, in order to guarantee the injection efficiency, one mold is often used to injection mold multiple products, and manual burying is difficult to keep up with the production rhythm.

[0003] Based on the above defects and disadvantages, it is necessary to improve the existing technology and design a full-automatic burying and punching detection equipment. UTILITY MODEL CONTENTS

[0004] The utility model mainly solves the technical problem that a full-automatic burying and punching detection equipment is provided, two specifications of nuts are buried in the injection mold, and the product is fully detected after the water gap is punched after injection molding.

[0005] To solve the above technical problems, one technical scheme of the utility model is to provide a full-automatic burying and punching detection equipment, which comprises a rack, a vibration error material discharging mechanism, a four-axis material taking module, a nut positioning and feeding mechanism, a six-axis material taking and placing mechanism, a water gap punching machine, a visual detection mechanism and a finished product conveying line. The rack is provided with two workstations for conveying nuts of different specifications, and the vibration error material discharging mechanism is installed on the rack between the two workstations. The four-axis material taking module and the nut positioning and feeding mechanism are installed on the rack between the two workstations. The six-axis material taking and placing mechanism is connected to the side end of the rack, and the water gap punching machine and the visual detection mechanism are connected to the side end of the six-axis material taking and placing mechanism. The finished product conveying line is connected to the side end of the visual detection mechanism.

[0006] Preferably, the nut positioning and feeding mechanism comprises a positioning support, a first nut positioning sleeve, a second nut positioning sleeve, a jacking cylinder, a jacking plate, a jacking rod, a proximity switch and a positioning sleeve. A plurality of groups of the first nut positioning sleeve and the second nut positioning sleeve corresponding to the nut position in the injection mold are installed on the top plate of the positioning support. The first nut positioning sleeve is axially provided with a positioning hole for profiling the first nut. The second nut positioning sleeve is provided with a positioning sliding groove at the top for placing the second nut. The jacking cylinder is installed on the bottom plate of the positioning support. The piston rod of the jacking cylinder is provided with the jacking plate. The jacking plate is provided with the jacking rod extending into the first nut positioning sleeve and the second nut positioning sleeve. A plurality of groups of the proximity switch are installed on the side end of the top plate of the positioning support. Two positioning sleeves are also installed on the top plate of the positioning support.

[0007] Preferably, the six-axis taking and placing mechanism comprises a six-axis manipulator, a moving rack, a spring sleeve, an auxiliary claw block, a pushing cylinder, a pushing rod, a positioning column, a taking plate and a suction cup, the six-axis manipulator drives the moving rack to move, the spring sleeve for embedding two kinds of nuts is installed on the top plate of the moving rack, the auxiliary claw block for supporting the second nut is installed on the side end of the spring sleeve, the pushing cylinder is installed on the bottom plate of the moving rack, the pushing rod penetrating into the spring sleeve is installed on the piston rod of the pushing cylinder, the positioning column matched with the positioning sleeve of the nut positioning and feeding mechanism is also installed on the top plate of the moving rack, the taking plate is installed on the bottom plate of the moving rack through the connecting column, and the suction cup for adsorbing the injection molding product is installed on the taking plate.

[0008] Preferably, the visual detection mechanism comprises a detection support, a positioning plate for placing the injection molding product installed on the detection support, a stand column installed on the detection support, a light source installed on the stand column and a CCD detection camera.

[0009] Compared with the prior art, the full-automatic embedding and punching detection equipment has the following beneficial effects:

[0010] The nut positioning and feeding mechanism automatically positions two kinds of nuts, and the positions of the nuts are consistent with the positions of the nuts in the injection mold, so that the subsequent embedding and punching are facilitated.

[0011] The six-axis taking and placing mechanism automatically embeds the nuts into the injection mold, the positioning is accurate, and the embedding and punching efficiency is high.

[0012] The nozzle punching machine and the visual detection mechanism punch and detect the injection molding product. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a top view of a full-automatic embedding and punching detection equipment.

[0014] Figure 2 It is a four-axis taking module partial structure schematic view of a full-automatic embedding and punching detection equipment.

[0015] Figure 3 It is a nut positioning and feeding mechanism structure schematic view of a full-automatic embedding and punching detection equipment.

[0016] Figure 4 It is a six-axis taking and placing mechanism partial structure schematic view of a full-automatic embedding and punching detection equipment.

[0017] Figure 5 It is a visual detection mechanism structure schematic view of a full-automatic embedding and punching detection equipment.

[0018] Wherein, 1, rack, 2, vibration wrong material discharge mechanism, 3, four-axis material taking module, 31, four-axis manipulator, 32, material taking frame, 33, material taking spring clamp, 34, material taking auxiliary claw, 35, material taking cylinder, 36, material taking push rod, 4, nut positioning feed mechanism, 41, positioning support, 42, first nut positioning sleeve, 43, second nut positioning sleeve, 44, jacking cylinder, 45, jacking plate, 46, jacking rod, 47, proximity switch, 48, positioning sleeve, 5, six-axis material taking and placing mechanism, 51, six-axis manipulator, 52, material moving frame, 53, spring clamp sleeve, 54, auxiliary claw block, 55, material pushing cylinder, 56, material pushing rod, 57, positioning column, 58, material taking plate, 59, suction cup, 6, water gap punching machine, 7, visual inspection mechanism, 71, detection support, 72, positioning plate, 73, vertical column, 74, light source, 75, CCD detection camera, 8, finished product conveying line. DETAILED DESCRIPTION

[0019] The preferred embodiments of the utility model are described in detail below with reference to the drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, and the protection scope of the utility model can be more clearly and explicitly defined.

[0020] Please refer to Figures 1 to 5 The utility model embodiment includes:

[0021] A full-automatic embedding and punching detection equipment, the full-automatic embedding and punching detection equipment includes rack 1, vibration wrong material discharge mechanism 2, four-axis material taking module 3, nut positioning feed mechanism 4, six-axis material taking and placing mechanism 5, water gap punching machine 6, visual inspection mechanism 7 and finished product conveying line 8.

[0022] The rack 1 is installed with two stations vibration wrong material discharge mechanism 2 for conveying different specifications nuts, the four-axis material taking module 3 and nut positioning feed mechanism 4 for grabbing and handling nuts are installed on the rack 1 between two stations vibration wrong material discharge mechanism 2, the six-axis material taking and placing mechanism 5 is arranged at the side end of the rack 1 and is butt-jointed, the water gap punching machine 6 and visual inspection mechanism 7 are arranged at the side end of the six-axis material taking and placing mechanism 5 and are butt-jointed, and the finished product conveying line 8 is arranged at the side end of the visual inspection mechanism 7 and is butt-jointed.

[0023] The four-axis material taking module 3 includes four-axis manipulator 31, material taking frame 32, material taking spring clamp 33, material taking auxiliary claw 34, material taking cylinder 35 and material taking push rod 36, the four-axis manipulator 31 drives material taking frame 32 to move, the material taking frame 32 is installed with material taking spring clamp 33 for embedding and clamping two specifications nuts, one material taking spring clamp 33 side end is provided with material taking auxiliary claw 34, the material taking frame 32 is also installed with material taking cylinder 35, and the piston rod of the material taking cylinder 35 is installed with material taking push rod 36 inserted into the material taking spring clamp 33.

[0024] The nut positioning and feeding mechanism 4 comprises a positioning support 41, a first nut positioning sleeve 42, a second nut positioning sleeve 43, a jacking cylinder 44, a jacking plate 45, a jacking rod 46, a proximity switch 47 and a positioning sleeve 48, a plurality of groups of the first nut positioning sleeve 42 and the second nut positioning sleeve 43 corresponding to the positions of the nuts in the injection mold are mounted on the top plate of the positioning support 41, the first nut positioning sleeve 42 is axially provided with a positioning hole for profiling and placing the first nut, the second nut positioning sleeve 43 is provided with a positioning sliding groove at the top for placing the second nut, the jacking cylinder 44 is mounted on the bottom plate of the positioning support 41, the jacking plate 45 is mounted on the piston rod of the jacking cylinder 44, the jacking rod 46 extending into the first nut positioning sleeve 42 and the second nut positioning sleeve 43 is mounted on the jacking plate 45, a plurality of groups of the proximity switch 47 are mounted on the side end of the top plate of the positioning support 41, and two positioning sleeves 48 are further mounted on the top plate of the positioning support 41.

[0025] The six-axis taking and placing mechanism 5 comprises a six-axis manipulator 51, a moving frame 52, a spring clamp sleeve 53, an auxiliary claw block 54, a pushing cylinder 55, a pushing rod 56, a positioning column 57, a taking plate 58 and a suction disc 59, the six-axis manipulator 51 drives the moving frame 52 to move, the spring clamp sleeve 53 for embedding and clamping the two specifications of nuts is mounted on the top plate of the moving frame 52, the auxiliary claw block 54 for supporting the second nut is mounted on the side end of the moving frame 52, the pushing cylinder 55 is mounted on the bottom plate of the moving frame 52, the pushing rod 56 penetrating into the spring clamp sleeve 53 is mounted on the piston rod of the pushing cylinder 55, the positioning column 57 cooperating with the positioning sleeve 48 at the nut positioning and feeding mechanism 4 is further mounted on the top plate of the moving frame 52, the taking plate 58 is mounted on the bottom plate of the moving frame 52 through a connecting column, and the suction disc 59 for adsorbing the injection molded product is mounted on the taking plate 58.

[0026] The visual detection mechanism 7 comprises a detection support 71, a positioning plate 72 for placing the injection molded product mounted on the detection support 71, a stand column 73 mounted on the detection support 71, a light source 74 mounted on the stand column 73 and a CCD detection camera 75.

[0027] When the full-automatic embedding and punching detection equipment works, the four-axis taking mechanism 3 respectively takes the two specifications of nuts from the two work position vibration and mistake material discharging mechanisms 2 to the nut positioning and feeding mechanism 4, the six-axis taking and placing mechanism 5 takes the nuts from the nut positioning and feeding mechanism 4, the six-axis taking and placing mechanism 5 embeds the two specifications of nuts into the injection mold, after the injection molding machine produces the product, the six-axis taking and placing mechanism 5 takes out the product to the water gap punching machine table 6 to punch the water gap, after the water gap punching is completed, the six-axis taking and placing mechanism 5 places the product to the visual detection mechanism 7, after the visual detection, the six-axis taking and placing mechanism 5 places the good products detected to the finished product conveying line 8.

[0028] The utility model discloses a full -automatic burying and punching detection equipment, and two kinds of specifications nut are buried in injection mold, and after injection molding, the water gap is punched and the product is fully detected.

[0029] The above-mentioned is only the embodiment of the utility model, and does not restrict the patent range of the utility model, and any equivalent structure or equivalent process transformation using the utility model specification and the attached drawing contents, or direct or indirect application in other related technical fields, are all included in the patent protection range of the utility model.

Claims

1. A fully automatic embedded and punch detection device, characterized in that: Including frame, vibration wrong material discharge mechanism, four-axis material taking module, nut positioning and feeding mechanism, six-axis material taking and placing mechanism, water gap punching machine table, visual detection mechanism and finished product conveying line, two workstations are installed on the frame for conveying different specifications of nut vibration wrong material discharge mechanism, four-axis material taking module and nut positioning and feeding mechanism are installed on the frame between the two workstations for grabbing and carrying nuts, the six-axis material taking and placing mechanism is arranged at the side end of the frame, the water gap punching machine table and the visual detection mechanism are arranged at the side end of the six-axis material taking and placing mechanism, and the finished product conveying line is arranged at the side end of the visual detection mechanism.

2. The fully automatic embedded and punch detection equipment according to claim 1, characterized in that: The nut positioning and feeding mechanism comprises a positioning support, a first nut positioning sleeve, a second nut positioning sleeve, a jacking cylinder, a jacking plate, a jacking rod, a proximity switch and a positioning sleeve, a plurality of groups of first nut positioning sleeves and second nut positioning sleeves corresponding to the positions of nuts in the injection mold are installed on the top plate of the positioning support, the first nut positioning sleeve is axially provided with a positioning hole for profiling and placing the first nut, the second nut positioning sleeve is provided with a positioning sliding groove at the top for placing the second nut, the jacking cylinder is installed on the bottom plate of the positioning support, the jacking plate is installed on the piston rod of the jacking cylinder, the jacking rod is installed on the jacking plate and extends into the first nut positioning sleeve and the second nut positioning sleeve, a plurality of groups of proximity switches are installed on the side end of the top plate of the positioning support, and two positioning sleeves are also installed on the top plate of the positioning support.

3. The fully automatic embedded and punch detection equipment according to claim 1, characterized in that: The six-axis material taking and placing mechanism comprises a six-axis manipulator, a transfer frame, a spring clamp sleeve, an auxiliary claw block, a pushing cylinder, a pushing rod, a positioning column, a material taking plate and a suction cup, the six-axis manipulator drives the transfer frame to move, the spring clamp sleeve for embedding and clamping two specifications of nuts is installed on the top plate of the transfer frame, the auxiliary claw block for supporting the second nut is installed on the side end of the transfer frame, the pushing cylinder is installed on the bottom plate of the transfer frame, the pushing rod penetrates into the spring clamp sleeve and is installed on the piston rod of the pushing cylinder, the positioning column matched with the positioning sleeve of the nut positioning and feeding mechanism is also installed on the top plate of the transfer frame, the material taking plate is installed on the bottom plate of the transfer frame through the connecting column, and the suction cup for adsorbing the injection molded product is installed on the material taking plate.

4. The fully automatic embedded and punch detection apparatus according to claim 1, characterized in that: The visual detection mechanism comprises a detection support, a positioning plate for placing the injection molded product installed on the detection support, a stand column installed on the detection support, a light source installed on the stand column and a CCD detection camera.

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