Hydraulic device for solid-liquid separation of household garbage

By using the hydraulic mechanism and control system of the hydraulic device, the problems of cleaning dead spots and hard waste jamming in the household waste separation device are solved, achieving efficient and stable solid-liquid separation and reducing the failure rate.

CN223803145UActive Publication Date: 2026-01-16ANQING SANWEI ELECTRICAL
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Patent Information

Application Number
CN202423196662.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-01-16
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing solid-liquid separation devices for household waste have many blind spots that are difficult to clean, and are prone to motor burnout, gear damage, and belt breakage due to hard waste getting stuck, resulting in a high failure rate.

Method used

It adopts a hydraulic device, including a hydraulic mechanism, a compression cylinder and a control system, to achieve solid-liquid separation of waste through hydraulic principle. It uses liquid pressure to convert into mechanical energy for efficient separation and is equipped with temperature and pressure sensors and solenoid valves for real-time monitoring and control.

Benefits of technology

It achieves high-quality and high-efficiency solid-liquid separation of waste, reduces the failure rate of the equipment, and ensures operational stability and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hydraulic device for solid-liquid separation of household garbage. The hydraulic device comprises a hydraulic mechanism, a compression cylinder body and a control system, a compression cylinder body is arranged on the hydraulic mechanism, and the control system can control the hydraulic mechanism to conduct solid-liquid separation on the household garbage in the compression cylinder body. According to the utility model, the hydraulic mechanism, the compression cylinder body and the control system are matched with one another, so that solid-liquid separation can be carried out on household garbage with high quality and high efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to garbage treatment equipment field, concretely is a kind of hydraulic device for solid-liquid separation of domestic waste. BACKGROUND

[0002] Solid-liquid separation is beneficial to subsequent processing of domestic waste;The current market usually adopts motor belt connection to directly drive gear screw extrusion, and solid-liquid separation is realized by spiral extrusion of water in garbage;This structure has the following shortcomings:

[0003] The spiral blade, groove and other special-shaped parts inside the device have many cleaning dead angles, and internal garbage is difficult to clean up;

[0004] If larger hard garbage such as metal parts and hard bones accidentally mixes in the garbage inside the device, it will cause the risk of jamming of the spiral motion device, and easily cause the risk of motor burnout, gear damage and belt rupture in the transmission module, so the failure rate is high. INVENTION CONTENTS

[0005] The technical problem to be solved by the utility model is how to perform solid-liquid separation on domestic waste with high quality and high efficiency.

[0006] The utility model solves the above technical problems by the following technical means:

[0007] A hydraulic device for solid-liquid separation of domestic waste, comprising a hydraulic mechanism (1), a compression cylinder body and a control system;The compression cylinder body is arranged on the hydraulic mechanism (1), and the control system can control the hydraulic mechanism (1) to perform solid-liquid separation on domestic waste in the compression cylinder body.

[0008] Advantages: through the mutual cooperation of the hydraulic mechanism, the compression cylinder body and the control system, solid-liquid separation of domestic waste can be performed with high quality and high efficiency.

[0009] Further, the hydraulic mechanism (1) comprises an oil tank (11), a motor (12), a finned radiator (16) and a solenoid valve (18), an oil outlet (115) is formed in the top wall of the oil tank (11), the motor (12) is fixed on the top wall of the oil tank (11), the finned radiator (16) is fixed on one side wall of the oil tank (11), the solenoid valve (18) is fixed on the top wall of the finned radiator (16) through a first pipeline (161), the solenoid valve (18) is electrically connected with the control system, and the top wall of the finned radiator (16) is fixed on the oil outlet (115) through a second pipeline (162).

[0010] Beneficial effect: through the setting of oil tank, motor, finned radiator, electromagnetic valve, electromagnetic valve and control system electric connection, motor pumps oil along the oil outlet, second pipeline into finned radiator, cooled oil along the first pipeline and electromagnetic valve into the oil tank etc. terminal, using hydraulic principle, using the pressure of liquid into mechanical energy makes the solid-liquid separation of household garbage.

[0011] Further, the side wall of the finned radiator (16) is fixed with a cooling fan (17).

[0012] Further, the top wall of the oil tank (11) is fixed with a temperature sensor (15), and the temperature sensor (15) is electrically connected with the cooling fan (17).

[0013] Beneficial effect: through the setting of cooling fan and temperature sensor, the cooling fan receives the feedback information of temperature sensor to control on-off, ensuring that the oil temperature is maintained within a normal range during operation.

[0014] Further, the electromagnetic valve (18) is provided with a plurality of driving electromagnetic valves (18) electrically connected with the control system, and the plurality of driving electromagnetic valves (18) are combined to form an action control execution unit, and each electromagnetic valve (18) is connected with different oil circuit to realize the action of compression cylinder body for solid-liquid separation of household garbage according to the on-off of control system instruction.

[0015] Further, the top wall of the oil tank (11) beside the motor (12) is fixed with a pressure sensor (13), and the top wall of the oil tank (11) beside the pressure sensor (13) is fixed with a pressure gauge (14), and the pressure gauge (14) is electrically connected with the pressure sensor (13).

[0016] Beneficial effect: through the setting of pressure sensor and pressure gauge, the oil pressure can be observed in real time.

[0017] Further, the top wall of the oil tank (11) is provided with an oil inlet (114).

[0018] Further, the side wall of the oil tank (11) is fixed with a liquid level meter (112).

[0019] Beneficial effect: through the setting of liquid level meter, the oil quantity can be observed in real time.

[0020] Further, the bottom of the side wall of the oil tank (11) is provided with a blowdown port, and the blowdown port is fixed with a blowdown valve (113).

[0021] Beneficial effect: through the setting of blowdown valve, the waste oil in the oil tank can be emptied periodically.

[0022] Further, the bottom of the oil tank (11) is fixed with a fixing seat (111).

[0023] Beneficial effect: By setting up the mounting base, the hydraulic mechanism can be fixed to the compression cylinder body by bolt connection. Attached Figure Description

[0024] Figure 1 This is a perspective view of the hydraulic mechanism in the hydraulic device for solid-liquid separation of municipal solid waste according to Embodiment 1 of this utility model. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] Example 1

[0027] like Figure 1 As shown, this embodiment provides a hydraulic device for solid-liquid separation of municipal solid waste, including a hydraulic mechanism 1, a compression cylinder (not shown), and a control system (not shown).

[0028] like Figure 1 As shown, the hydraulic mechanism 1 is equipped with a compression cylinder (not shown in the figure), and the control system (not shown in the figure) can control the hydraulic mechanism 1 to perform solid-liquid separation on the domestic waste in the compression cylinder.

[0029] like Figure 1As shown, the hydraulic mechanism 1 comprises an oil tank 11, a motor 12, a pressure sensor 13, a pressure gauge 14, a temperature sensor 15, a finned radiator 16, a cooling fan 17, and an electromagnetic valve 18. The oil tank 11 is made of castings, with a thickness of 3 mm, good structural strength, and baked paint treatment on the inner and outer surfaces. A fixing seat 111 is fixed to the bottom of the oil tank 11, allowing the mechanism to be fixed on the compression cylinder body through bolt connection. A liquid level gauge 112 is fixed to one side wall of the oil tank 11, allowing real-time observation of the oil quantity. A blowdown port is provided at the bottom of one side wall of the oil tank 11, and a blowdown valve 113 is fixed to the blowdown port, allowing periodic emptying of waste oil in the oil tank 11. In the example, the liquid level gauge 112 and the blowdown valve 113 are arranged on the same side wall. An oil filling port 114 is provided on the top wall of the oil tank 11, and an oil outlet 115 is also provided on the top wall of the oil tank 11. The motor 12 is fixed to the top wall of the oil tank 11, capable of converting electrical energy into liquid pressure. The pressure sensor 13 and the temperature sensor 15 are fixed to the top wall of the oil tank 11 beside the motor 12. The pressure gauge 14 is fixed to the top wall of the oil tank 11 beside the pressure sensor 13, electrically connected with the pressure sensor 13, and capable of observing the oil pressure in real time. The temperature sensor 15 is electrically connected with the cooling fan 17. The finned radiator 16 is fixed to one side wall of the oil tank 11, and the cooling fan 17 is fixed to the side wall of the finned radiator 16. The cooling fan 17 controls the on-off state according to the feedback information of the temperature sensor 15, ensuring that the oil temperature is maintained within a normal range during operation of the mechanism.

[0030] As shown in Figure 1 The top wall of the finned radiator 16 is connected with the electromagnetic valve 18 through the first pipeline 161. The electromagnetic valve 18 is provided with multiple electromagnetic valves 18, each of which is electrically connected with the control system. The multiple electromagnetic valves 18 are combined to form an action control execution unit. Each electromagnetic valve 18 is connected with different oil paths, and the on-off state of the electromagnetic valve 18 is controlled according to the instruction of the control system, so as to realize the action of the compression cylinder body for solid-liquid separation of household garbage, complete the compression and separation of garbage, and the like. The top wall of the finned radiator 16 is connected with the oil outlet 115 through the second pipeline 162.

[0031] In use, the motor 12 pumps the oil along the oil outlet 115 and the second pipeline 162 into the finned radiator 16. The cooled oil enters the oil tank 11 and other terminals along the first pipeline 161 and the electromagnetic valve 18. The hydraulic principle is adopted to convert the pressure of the liquid into mechanical energy to separate the solid and liquid of the household garbage. The hydraulic mechanism 1 is provided with temperature, pressure, and other sensors, capable of monitoring and feeding back the operation data in real time to ensure the operation of the device and solve the risk of jamming of the conventional screw type treatment device on the market, which may cause the motor in the transmission module to burn out, the gear to be damaged, and the belt to be broken.

[0032] The hydraulic mechanism 1 is used in combination with the compression cylinder body for solid-liquid separation of household garbage, and the control system is automatically and accurately controlled to realize the compression ratio and dehydration rate of garbage, specifically as follows.

[0033] High pressure extrusion dewatering, extrusion pressure is provided by hydraulic mechanism, the whole process is carried out in the cylinder; extrusion is through the action of high pressure on the living and residual garbage, using the characteristics of low compression strength and good fluidity of residual components, so that it is crushed, and the leachate in the mixed garbage is slurried together, and the wet components are separated and flow out of the screen hole in the extrusion process; and the high calorific value components such as plastic, bamboo and wood, and fabric which are not slurried are retained in the reduced extrusion cavity, and are further dewatered by high pressure to form dry components, which are discharged when the extrusion pressure is released, so that dry and wet separation of household garbage is realized; at the same time, the hard materials such as metal and bone mixed in the garbage are reduced in volume by high pressure extrusion;

[0034] This separation process can be divided into three stages according to the state of the easily degradable components: tissue destruction, extrusion separation and high pressure extrusion; in the first stage, the pressure starts from 0 and increases, the voids between the components of the garbage gradually decrease to compaction, the physical structure of each component begins to deform, and the kitchen waste components are destroyed; in the second stage, when each component is destroyed and compacted, the material close to the screen hole and having good ductility begins to flow out, and the volume of the garbage continues to decrease, but the plastic bags with strong toughness will wrap the broken components and hinder their flow, until the pressure reaches a certain degree, the plastic bags are broken, and the easily degradable components can flow out, therefore, in order to improve the ductility of the garbage, the living garbage needs to be pretreated by bag breaking and coarse crushing before high pressure extrusion separation; in the third stage, the broken material is extruded by high pressure, and the extrusion degree is determined by the extrusion pressure, and is also related to the volume of the screen cylinder, the shape of the screen hole and the components of the garbage; generally speaking, the easily biodegradable organic components such as potatoes, apples and carrots can be completely extruded under a certain pressure, and the water content of the waste with more fiber such as fruit peels, vegetable stems and fallen leaves will also be significantly reduced, such as the water content of the residual material after pretreatment of vegetable stems is only 40% to 45%.

[0035] The above examples are only used to illustrate the technical solutions of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A hydraulic device for solid-liquid separation of household garbage, characterized by comprising: Including hydraulic mechanism (1), compression cylinder, control system; The hydraulic mechanism (1) is provided with a compression cylinder, and the control system can control the hydraulic mechanism (1) to carry out solid-liquid separation on household garbage in the compression cylinder.

2. The hydraulic device for solid-liquid separation of household garbage according to claim 1, characterized in that: The hydraulic mechanism (1) comprises an oil tank (11), a motor (12), a fin radiator (16) and an electromagnetic valve (18), an oil outlet (115) is formed in the top wall of the oil tank (11), the motor (12) is fixed on the top wall of the oil tank (11), the fin radiator (16) is fixed on one side wall of the oil tank (11), the electromagnetic valve (18) is communicated and fixed on the top wall of the fin radiator (16) through a first pipeline (161), the electromagnetic valve (18) is electrically connected with the control system, and the fin radiator (16) is communicated and fixed on the oil outlet (115) through a second pipeline (162).

3. The hydraulic device for solid-liquid separation of household garbage according to claim 2, characterized in that: The side wall of the fin radiator (16) is fixed with a cooling fan (17).

4. The hydraulic device for solid-liquid separation of household garbage according to claim 3, characterized in that: A temperature sensor (15) is fixed on the top wall of the oil tank (11), and the temperature sensor (15) is electrically connected with the cooling fan (17).

5. The hydraulic device for solid-liquid separation of household garbage according to claim 2, characterized in that: The electromagnetic valve (18) is provided with a plurality of driving electromagnetic valves (18) electrically connected with the control system, a plurality of driving electromagnetic valves (18) are combined to form an action control execution unit, each electromagnetic valve (18) is connected with different oil paths, and the compression cylinder for solid-liquid separation of household garbage is actuated according to the on-off of the control system.

6. The hydraulic device for solid-liquid separation of household garbage according to claim 2, characterized in that: A pressure sensor (13) is fixed on the top wall of the oil tank (11) beside the motor (12), a pressure gauge (14) is fixed on the top wall of the oil tank (11) beside the pressure sensor (13), and the pressure gauge (14) is electrically connected with the pressure sensor (13).

7. The hydraulic device for solid-liquid separation of household garbage according to claim 2, characterized in that: An oil inlet (114) is formed in the top wall of the oil tank (11).

8. The hydraulic device for solid-liquid separation of household garbage according to claim 2, characterized in that: A liquid level meter (112) is fixed on one side wall of the oil tank (11).

9. The hydraulic device for solid-liquid separation of household garbage according to claim 2, characterized in that: A blowdown valve (113) is fixed on a blowdown port formed in the bottom of one side wall of the oil tank (11).

10. The hydraulic device for solid-liquid separation of household garbage according to claim 2, characterized in that: A fixing seat (111) is fixed on the bottom of the oil tank (11).