Multifunctional line template replacing device for regular line embossing

By designing a multi-functional pattern template replacement device, which utilizes components such as robotic arms and laser rangefinders to automate the disassembly and replacement of templates, the downtime caused by manual template replacement in existing equipment is solved, thereby improving production efficiency and accuracy.

CN223803225UActive Publication Date: 2026-01-16JIANGSU AOTIANLI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520211353.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2026-01-16
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

The existing equipment requires manual operation when changing the pattern template, which leads to long downtime, increases manual labor, and reduces production efficiency.

Method used

Design a multifunctional texture template replacement device that utilizes components such as a robotic arm, hydraulic push rod, motor, and laser rangefinder to achieve automated template disassembly and replacement, thereby improving replacement efficiency.

Benefits of technology

By automating template replacement, downtime is reduced, manual labor is decreased, and production efficiency, as well as the accuracy and stability of template replacement, are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile laminated glass production, and discloses a multifunctional line template replacement device for regular line embossing, which comprises a base, the top of the base is fixedly connected with a rack, and the multifunctional line template replacement device is connected with an extension plate and a reinforcing plate through a hydraulic push rod. The use distance between the extension plate and the base can be adjusted, a template can be conveniently put in and taken out of the limiting frame through the mechanical arm, the position of the limiting frame can be changed through connection of the lead screw and the sliding block, manual movement is not needed, the limiting frame movement time and the equipment shutdown time are shortened, the manual labor amount and the replacement time are reduced, and the working efficiency is improved. The template replacing efficiency can be improved, contact or separation of the locking piece and the template can be controlled through the second electric cylinder, locking of the template on the limiting frame can be achieved conveniently, the stability of the template in the moving and machining process is improved accordingly, the moving position of the limiting frame can be detected through the laser distance measuring sensor, and the template positioning accuracy is improved accordingly.
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Description

TECHNICAL FIELD

[0001] The utility model application relates to the technical field of automobile laminated glass production, in particular to a multifunctional pattern template replacement device for regular pattern embossing. BACKGROUND

[0002] In the surface pattern forming processing of PVB interlayer film and other high molecular thin film in automobile laminated glass production, in order to meet the production requirements of different batches and processes such as frosted pattern, regular exhaust channel pattern and other various patterns, the pattern template needs to be replaced.

[0003] In the prior art, when replacing the template, most of the existing equipment adopts manual replacement of the pattern template, which needs to be stopped for a long time for disassembly and assembly, increases the labor intensity, prolongs the replacement time, and thus reduces the overall production efficiency. SUMMARY

[0004] In order to solve the problem that most of the existing equipment adopts manual replacement of the pattern template when replacing the template, which needs to be stopped for a long time for disassembly and assembly, increases the labor intensity, prolongs the replacement time, and thus reduces the overall production efficiency, the utility model provides a multifunctional pattern template replacement device for regular pattern embossing to solve the above problems.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] A multifunctional pattern template replacement device for regular pattern embossing, comprising a base, the base top is fixedly connected with a rack, the rack one side is provided with a dismounting and replacing mechanism, the dismounting and replacing mechanism includes a mechanical arm, a guide rail and a motor, the mechanical arm bottom is rotatably connected with a rotating seat, the rotating seat bottom is fixedly connected with an extension plate, the extension plate one side is fixedly connected with a hydraulic push rod, the hydraulic push rod one end is embedded with a reinforcing plate, the reinforcing plate one side is fixedly connected with the base, the base top is fixedly connected with the guide rail, the guide rail one side is fixedly connected with the motor, the guide rail top is slidably connected with a sliding block, two sliding blocks are fixedly connected with a connecting plate between, and the sliding block top is connected with a limiting frame through bolts.

[0007] As a preferred embodiment of the multifunctional pattern template replacement device for regular pattern embossing provided by the utility model, one end of the output shaft of the motor is fixedly connected with a lead screw, the lead screw is connected with the sliding block through threads, and one end of the lead screw is rotatably connected with the guide rail.

[0008] As a preferred embodiment of the multifunctional pattern template replacement device for regular pattern embossing provided by the utility model, the motor is electrically connected with a laser ranging sensor, one side of the laser ranging sensor is fixedly connected with a detection plate, and the detection plate is fixedly connected with the base at the bottom.

[0009] As a preferred embodiment of the multifunctional pattern template replacement device for regular pattern embossing provided by the utility model, the top of the sliding block is fixedly connected with an electric cylinder one, and one side of the electric cylinder one is fixedly connected with a calibration plate.

[0010] As a preferred embodiment of the multifunctional pattern template replacement device for regular pattern embossing provided by the utility model, a guide groove is formed in the top of the limiting frame, and the guide groove is slidably connected with the calibration plate.

[0011] As a preferred embodiment of the multifunctional pattern template replacement device for regular pattern embossing provided by the utility model, one side of the connecting plate is fixedly connected with an electric cylinder two, and the top of the electric cylinder two is hingedly connected with a locking piece through the limiting frame.

[0012] As a preferred embodiment of the multifunctional pattern template replacement device for regular pattern embossing provided by the utility model, one side of the locking piece is hingedly connected with a supporting plate, and one side of the supporting plate is fixedly connected with the electric cylinder two.

[0013] Meanwhile, through the above technical scheme, the utility model at least has the following beneficial effects:

[0014] 1、In the utility model, the hydraulic push rod is connected with the extension plate and the reinforcing plate, the use distance between the extension plate and the base can be adjusted, the template can be conveniently put into and taken out in the limiting frame by the mechanical arm, the position of the limiting frame can be changed through the connection of the lead screw and the sliding block, manual movement is not needed, the downtime of the limiting frame movement and the equipment is shortened, the manual labor amount and the replacement time are reduced, and thus the efficiency during template replacement can be improved.

[0015] 2、In the utility model, the calibration plate can be driven to move by the electric cylinder one, the placement position of the template in the limiting frame can be calibrated, the locking piece can be controlled to contact or separate from the template by the electric cylinder two, the locking of the template on the limiting frame is facilitated, and thus the stability of the template during movement and processing is improved, the movement position of the limiting frame can be detected by the laser ranging sensor, and thus the accuracy during template positioning is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0017] Figure 1 is a schematic diagram of the three-dimensional structure of the template replacement device according to an embodiment of the present application;

[0018] Figure 2 is Figure 1 is a schematic diagram of the structure of the motor one in the embodiment shown;

[0019] Figure 3 is Figure 1 is a schematic diagram of the structure of the detection plate in the embodiment shown;

[0020] Figure 4 is Figure 1 is a schematic diagram of the structure of the motor two in the embodiment shown.

[0021] In the figure: 1, rack; 2, base; 3, mechanical arm; 4, extension plate; 5, rotating seat; 6, hydraulic push rod; 7, reinforcing plate; 8, guide rail; 9, lead screw; 10, limiting frame; 11, motor; 12, laser ranging sensor; 13, detection plate; 14, calibration plate; 15, motor one; 16, sliding block; 17, connecting plate; 18, locking piece; 19, motor two; 20, support plate. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the present application more clear, the following will further describe the present application in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.

[0023] In order to make the personnel in the technical field better understand the present application scheme, the following will combine the drawings to clearly and completely describe the technical scheme in the embodiment of the present application.

[0024] It should be noted that, in the case of no conflict, the embodiments in the present application and the features and technical solutions in the embodiments can be combined with each other.

[0025] It should be noted that: similar labels and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. Reference Figures 1-4The utility model provides a kind of multifunctional pattern template replacement device for regular pattern embossing, including base 2, base 2 top fixedly connected with rack 1, rack 1 side is provided with dismounting replacement mechanism, dismounting replacement mechanism includes mechanical arm 3, guide rail 8 and motor 11, mechanical arm 3 bottom rotatably connected with rotating seat 5, rotating seat 5 bottom fixedly connected with extension plate 4, extension plate 4 side fixedly connected with hydraulic push rod 6, one end of hydraulic push rod 6 is embedded with reinforcing plate 7, reinforcing plate 7 side is fixedly connected with base 2, base 2 top is fixedly connected with guide rail 8, guide rail 8 side is fixedly connected with motor 11, guide rail 8 top slidably connected with sliding block 16, two sliding blocks 16 are fixedly connected with connecting plate 17, and the top of sliding block 16 is connected with limit frame 10 by bolt, one end of the output shaft of motor 11 is fixedly connected with lead screw 9, and lead screw 9 is connected between sliding block 16 by screw thread, and one end of lead screw 9 is rotatably connected with guide rail 8.

[0026] Specifically, the base 2 can provide stable support for the bottom of the rack 1, the extension plate 4 can provide stable support for the bottom of the mechanical arm 3, the hydraulic push rod 6 can adjust the distance between the extension plate 4 and the reinforcing plate 7, thereby adjusting the distance between the rotating seat 5 and the base 2, the mechanical arm 3 can quickly place and remove the template inside the limit frame 10, which can speed up the template replacement speed, the motor 11 can provide power for the rotation of the lead screw 9, the top of the sliding block 16 is connected with the limit frame 10, which can ensure that the sliding block 16 moves synchronously with the limit frame 10, thereby changing the position of the template on the top of the base 2, the guide rail 8 can guide the movement of the sliding block 16, which can improve the stability of the sliding block 16 and the limit frame 10 when moving.

[0027] As an optimization scheme, as shown in Figures 1-3 The motor 11 is electrically connected with a laser ranging sensor 12, the laser ranging sensor 12 is fixedly connected with a detection plate 13 on one side, the detection plate 13 is fixedly connected with the base 2 on the bottom, the top of the sliding block 16 is fixedly connected with an electric cylinder 15, the electric cylinder 15 is fixedly connected with a calibration plate 14 on one side, the top of the limit frame 10 is provided with a guide groove, the guide groove is slidably connected with the calibration plate 14, the connecting plate 17 is fixedly connected with an electric cylinder 19 on one side, the electric cylinder 19 is hingedly connected with a locking piece 18 after penetrating through the limit frame 10 on the top, the locking piece 18 is hingedly connected with a support plate 20 on one side, and the support plate 20 is fixedly connected with the electric cylinder 19 on one side.

[0028] Specific, through the electrical connection between the motor 11 and the laser ranging sensor 12, facilitate in the laser ranging sensor 12 detects the limit frame 10 reaches the designated location, to the external controller sends a signal, the controller interrupts the rotation of the motor 11, through the slider 16 can be the bottom of the electric cylinder one 15 support, using electric cylinder one 15 can drive the calibration plate 14 moves, adjust the distance between the calibration plate 14 and the template, thereby assisting the calibration of the template in the limit frame 10 inside the placement position, using the connecting plate 17 can connect two sliders 16, thereby ensuring that the two sliders 16 synchronous movement, using the connecting plate 17 can be electric cylinder two 19 side support and reinforcement, using electric cylinder two 19 can change the inclination angle of the locking piece 18, when the locking piece 18 rotates, the support plate 20 assists it, thereby controlling the bottom of the locking piece 18 and the template contact or separation, and then in contact to realize the template locking.

[0029] The use process of the multifunctional pattern template replacement device for regular pattern embossing provided by the utility model is as follows:

[0030] Working principle: first, the mechanical arm 3 clamps the template, and the template is placed in the limit frame 10. The limit frame 10 is provided with a pressure sensor. When the template is placed, the bottom of the template contacts the pressure sensor, and the pressure of the template on the pressure sensor can be obtained. According to the pressure data received by the external control device, it can be judged whether the template placement is inclined. If there is an inclination, it is corrected in time. The template edge adopts a "mortise and tenon" type or "dovetail groove" type structure, and the connecting part is provided with a pre-pressing device to ensure gapless splicing. The electric cylinder one 15 drives the calibration plate 14 to move, and the template is calibrated. Then, one end of the electric cylinder two 19 is elongated, the locking piece 18 is driven to rotate with the connecting part of the electric cylinder two 19 as the center, and then moves to the side close to the limit frame 10 and the template under the action of the support plate 20, so that the locking piece 18 contacts the template on one side, and the template is locked. Then, the motor 11 drives the lead screw 9 to rotate, and the slider 16 moves along the lead screw 9. In the moving process, the laser ranging sensor 12 detects the position of the limit frame 10, and the slider 16 stops moving when the limit frame 10 reaches the specified position. When it is necessary to replace the template with different patterns, the motor 11 drives the lead screw 9 to rotate in the opposite direction, moves the slider 16 to the side close to the mechanical arm 3, then the electric cylinder two 19 is retracted, drives the locking piece 18 to move away from the template, and then the electric cylinder one 15 drives the calibration plate 14 to separate from the template side wall. At this time, the template can be quickly taken out from the limit frame 10 through the clamping jaw at the end of the mechanical arm 3.

[0031] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.

Claims

1. A multi-functional pattern plate changing device for regular pattern embossing, characterized by: The utility model relates to a kind of machine tool quick-change mechanism, including base (2), the base (2) top fixedly connected with rack (1), the rack (1) one side is provided with dismounting replacement mechanism, the dismounting replacement mechanism includes mechanical arm (3), guide rail (8) and motor (11), the mechanical arm (3) bottom rotatably connected with rotating seat (5), the rotating seat (5) bottom fixedly connected with extension plate (4), the extension plate (4) one side fixedly connected with hydraulic push rod (6), the hydraulic push rod (6) one end is embedded with reinforcing plate (7), the reinforcing plate (7) one side is fixedly connected with base (2), the base (2) top is fixedly connected with guide rail (8), the guide rail (8) one side is fixedly connected with motor (11), the guide rail (8) top is slidably connected with sliding block (16), two the sliding block (16) between fixedly connected with connecting plate (17), and the sliding block (16) top is connected with limit frame (10) by bolt.

2. The multi-functional rule die changing device for regular rule embossing according to claim 1, characterized in that: The output shaft one end of the motor (11) is fixedly connected with lead screw (9), the lead screw (9) is connected between sliding block (16) by screw thread, and the one end of the lead screw (9) is rotatably connected with guide rail (8).

3. The multi-functional rule die changing device for regular rule embossing according to claim 2, characterized in that: The motor (11) is electrically connected with laser ranging sensor (12), the laser ranging sensor (12) one side fixedly connected with detection plate (13), the detection plate (13) bottom is fixedly connected with base (2).

4. The multi-functional rule plate changing device for regular rule embossing according to claim 1, characterized in that: The sliding block (16) top is fixedly connected with electric cylinder one (15), and the electric cylinder one (15) one side is fixedly connected with calibration plate (14).

5. The multi-functional rule die changing device for regular rule embossing according to claim 1, characterized in that: The limit frame (10) top is equipped with guide slot, and the guide slot is slidably connected between calibration plate (14).

6. The multi-functional rule die changing device for regular rule embossing according to claim 1, characterized in that: The connecting plate (17) one side is fixedly connected with electric cylinder two (19), and the electric cylinder two (19) top penetrates limit frame (10) and is hinged with locking piece (18) after.

7. The multi-functional rule change device for regular rule embossing according to claim 6, characterized in that: The locking piece (18) one side is hinged with support plate (20), and the support plate (20) one side is fixedly connected with electric cylinder two (19).