Marine operation equipment with low coupling and high splicing strength and building block type structure
Through a modular structure design with low coupling and high splicing strength, the problem of inconvenient disassembly and assembly and difficult upgrading of traditional marine operation equipment has been solved, enabling rapid disassembly and assembly and upgrading, and improving vibration and impact resistance.
Patent Information
- Application Number
- CN202520576554.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-28
AI Technical Summary
Traditional marine operation equipment has an integral, non-disassembleable structure, which results in poor installation flexibility and is not conducive to equipment upgrades and iterations after the hull is sealed. Furthermore, it is difficult to separate cables between functional units, the operation is cumbersome, and the vibration and impact resistance is poor.
It adopts a modular structure design with low coupling and high splicing strength. It realizes the rapid disassembly and assembly of functional units through a right-angled double-sided four-point positioning structure and a hidden rotating interlocking locking mechanism, reducing cable dependence and improving vibration and shock resistance.
It enables rapid disassembly, assembly, and upgrade of marine operation equipment, improves the installation flexibility and vibration and shock resistance of the equipment, and reduces design costs.
Smart Images

Figure CN223803753U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to large -scale electronic equipment structure technical field relates to the ship navigation operation equipment, and especially relates to a low coupling, high splicing strength's building block formula structure's navigation operation equipment. BACKGROUND
[0002] The traditional navigation operation equipment is large -scale equipment, adopts the integral type structure scheme of " function module is installed in the table body", namely: the table body is the integral structure, is solid with the ship body through the bottom and back vibration isolator, and each function module is installed in the table body. The above structure scheme has the following insufficient: one is that the integral type structure is not detachable, and the installation needs to be completed before the ship body is closed, and the installation flexibility is poor. Two is that the integral type structure is not conducive to the equipment upgrading iteration after the ship body is closed.
[0003] The navigation operation equipment is designed to be a building block formula structure, and the above problems can be solved, but three difficulties of cable separation between function units, separation operation complicated and poor vibration resistance and impact resistance need to be solved. In view of this, it is necessary to put forward a low coupling, high splicing strength's building block formula structure's navigation operation device UTILITY MODEL CONTENTS
[0004] The utility model discloses in view of the prior art's insufficient, proposes a kind of low coupling, high splicing strength's building block formula structure's navigation operation equipment, which can make navigation operation equipment have stronger vibration resistance, impact resistance, and obtain good dismounting, facilitate equipment installation, maintenance and whole machine upgrading iteration.
[0005] The above-mentioned purpose of the utility model is realized by the following technical scheme:
[0006] A low coupling, high splicing strength's building block formula structure's navigation operation equipment is formed by paper chart drawing unit, control unit, main control unit, display control unit, support assembly and paper chart drawer unit multiple function units;The paper chart drawing unit and paper chart drawer unit are up and down joint solid connection, form left side paper chart work area;The control unit and main control unit are up and down joint solid connection, form right side electronic machine box area;The support assembly is solidly installed on the left side paper chart work area and right side electronic machine box area upper rear portion equipotential surface, and the display control unit is solidly installed on support assembly;
[0007] The paper chart drawing unit is provided with a cable separation point connected with the control unit and the main control unit on the side close to the right electronic cabinet area, and is connected with the computer, the power module and the interactive machine of the main control unit through a plurality of cable branches; the interactive cable is installed in the support assembly, the cable separation point is arranged at the lower part of the display control unit, the cable separation points are arranged at the KVM module of the control unit, the switch and the power module of the main control unit, respectively, one end of the interactive cable is connected with the cable separation point of the display control unit in a pluggable mode, and the other end of the cable is connected with the cable separation points of the KVM module of the control unit, the switch and the power module of the main control unit in a pluggable mode through a plurality of branches.
[0008] Moreover, the paper chart drawing unit and the paper chart drawer unit are fixedly connected in a lap joint mode, and the control unit and the main control unit are fixedly connected in a lap joint mode, and the lap joint positioning structure is a right-angle double-side four-point positioning structure.
[0009] Moreover, the paper chart drawing unit and the paper chart drawer unit are fixedly connected in a lap joint mode, and the control unit and the main control unit are fixedly connected in a lap joint mode, and the lap joint positioning structure is a hidden rotary embedded locking structure.
[0010] The low-coupling and high-splicing-strength building block type structure maritime operation equipment has the advantages and positive effects that:
[0011] 1. The low-coupling and high-splicing-strength building block type structure maritime operation equipment reduces the dependence relationship of connecting cables between the functional units, realizes quick disassembly and combination of the functional units through the lap joint structure positioning method and the rotary embedded locking structure, and solves the problems that the large equipment cannot be disassembled, must be installed in place before the ship is sealed, and the equipment cannot be upgraded after the ship is sealed.
[0012] 2. The low-coupling and high-splicing-strength building block type structure of the marine operation equipment improves the boundary connection strength of the upper and lower splicing building block type structure by using a rotating embedded locking mechanism with high tensile stress and high shear stress, so that the separable equipment has good vibration resistance and impact resistance.
[0013] 3. The low-coupling and high-splicing-strength building block type structure of the marine operation equipment can independently optimize and upgrade each structural unit, maximally reduces the design cost, and realizes rapid response to various application requirements.
[0014] 4. The low-coupling and high-splicing-strength building block type structure of the marine operation equipment improves the flexibility of equipment installation and upgrade iteration on an actual ship, and after the equipment design method is applied to the comprehensive marine workbench design of the marine police ship, many advantages such as convenient installation and maintenance are generated. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a functional unit information interaction design drawing of the marine operation equipment of the utility model;
[0016] Figure 2 is a whole structure schematic view of the marine operation equipment of the utility model;
[0017] Figure 3 is a functional unit split drawing of the marine operation equipment of the utility model;
[0018] Figure 4 is a paper chart drawer unit split drawing of the utility model;
[0019] Figure 5 is a lower functional unit schematic view of the utility model;
[0020] Figure 6 is a positioning schematic view of the upper and lower splicing functional units of the utility model;
[0021] Figure 7 is a rotating embedded locking structure schematic view of the utility model;
[0022] Figure 8 is a hidden external operation scheme schematic view of the utility model. DETAILED DESCRIPTION
[0023] The structure of the utility model will be further described below in combination with the drawings and through embodiments. It should be noted that the embodiments are narrative rather than limiting.
[0024] A low-coupling and high-splicing-strength building block type structure of a marine operation equipment, please see Figures 1-8 The invention point is:
[0025] 1. The marine operation equipment is designed to form multiple independent functional modules, which reduces the difficulty of cable separation and realizes low coupling combination of the functional modules.
[0026] 1) The information interaction relationship of each functional module is constructed, the complex cable connection between the functional modules is designed to be close to each other, six functional units are designed, including a paper chart drawing unit 1, a control unit 2, a main control unit 3, a display control unit 4, a support assembly 5 and a paper chart drawer unit 6, so that the connection cables between the functional modules in each functional unit become “internal cables”, when the functional units of the device are disassembled and assembled, the “internal cables” do not need to be separated, which greatly reduces the difficulty of separating the cables and structures of the functional units of the device, as shown in Figure 1 、 2 .
[0027] 2) The paper chart drawing unit 1 and the paper chart drawer unit 6, the control unit 2 and the main control unit 3 are respectively fixed and connected after being overlapped, and form a left paper chart operation area and a right electronic case area, the support assembly 5 is fixed on the equal height surface of the two areas, and the display control unit 4 is fixed on the support assembly 5. Since the structure size of the right electronic case area meets the condition of entering the cabin of the actual ship, it can not be physically separated, and the connection cables between the control unit 2 and the main control unit 3 also become “internal cables”, further reducing the difficulty of separating the cables of the device. As shown in Figure 3 .
[0028] 3) The paper chart drawing unit 1 needs to interact with the control unit 2 and the main control unit 3, and the cable separation point is designed at the paper chart drawing unit 1, so that only the plug and the socket of the connector at the paper chart drawing unit 1 need to be separated, and the cables of the paper chart drawing unit 1 can be separated from the control unit 2 and the main control unit 3. As shown in Figure 1 .
[0029] 4) The display control unit 4 needs to interact with the control unit 2 and the main control unit 3, and the support assembly 5 is the installation carrier of the interactive cable, one end of the interactive cable is connected with the display control unit 4, and the other end of the interactive cable is connected with the KVM module of the control unit 2, the switch of the main control unit 3 and the power module respectively. The cable separation point at one end is designed at the display control unit 4, and the cable separation point at the other end is designed at the KVM module of the control unit 2, the switch of the main control unit 3 and the power module respectively. In this way, after the plug and the socket of the connector at the display control unit 4 are separated, the cable at one end of the display control unit 4 can be separated from the support assembly 5, and after the plug and the socket of the connector at the KVM module of the control unit 2, the switch of the main control unit 3 and the power module are separated, the cable of the support assembly 5 can be separated from the control unit 2 and the main control unit 3. As shown in Figure 1 .
[0030] 5) Paper chart drawer unit is used to store paper charts, and no information interaction is required with other functional units, only structural separation is needed. As shown in Figure 4 .
[0031] 2, Connection design of upper and lower overlapping functional units
[0032] 1) Right angle double side four-point positioning design is adopted. As shown in Figure 5 , on the mutually perpendicular edges A and B of the lower overlapping surface, two groups of positioning surfaces (achieved by designing positioning blocks) are designed to extend vertically upward, the coplanar positioning surface 1 and positioning surface 2 and the positioning surface 3 and positioning surface 4 are respectively used as the limiting surfaces of the two directions of the upper functional unit. Thus, as shown in Figure 5 , when the upper functional unit is placed on the lower functional unit, the upper functional unit is only needed to be pushed left and right and forward and backward, so that the bottom vertical surface C and the bottom vertical surface D of the upper functional unit are respectively tightly attached to the coplanar positioning surface 1 and positioning surface 2 and the positioning surface 3 and positioning surface 4, so as to achieve the accurate positioning of the upper and lower overlapping functional units.
[0033] 2) Rotating embedded locking and external hidden operation scheme is adopted. As shown in Figure 7 and Figure 8 , for the joint of the upper and lower functional units, a lower connecting block is fixed inside the lower functional unit box by screws, an axle hole is provided on the lower connecting block, a hook piece is provided on the inner side of the lower connecting block, a driving shaft fixed vertically on the hook piece is inserted and fitted with the axle hole of the lower connecting block, a driving shaft hole is coaxially provided at the center of the driving shaft, the driving shaft hole is a hexagonal hole, and an operation hole capable of inserting a hidden screw is provided on the side wall of the lower functional unit box corresponding to the position of the driving shaft hole. An upper connecting block is fixed inside the upper functional unit box by screws, and a pin shaft is fixed vertically on the inner side of the upper connecting block. After the hidden screw is loosened, a driving tool is inserted into the driving shaft hole from the outside to drive the hook piece to rotate around the center of the driving shaft, the upper end of the hook head of the hook piece hooks the pin shaft, and the locking connection of the upper and lower functional units is achieved.
[0034] 3) The force state of the hook piece when rotating and embedding the pin shaft is shown in Figure 6 , the component force F is opposite to the positioning surface 3. If the component force F points to the positioning surface 3, the bottom vertical surface D of the upper functional unit will be separated from the positioning surface 3, causing the misalignment of the upper and lower overlapping functional units. Therefore, to avoid this phenomenon, the rotating direction of the hook piece (the rotating direction during the hooking cooperation with the pin shaft) needs to be opposite to the positioning surface. As shown in Figure 5 and 6 , the rotating directions of the hook pieces 1 and 2 are opposite to the positioning surfaces 3 and 4, and the rotating directions of the hook pieces 3 and 4 are opposite to the positioning surfaces 1 and 2.
[0035] 4) The left work area and the right case area, the support assembly 5 and the two areas, the display control unit 4 and the support assembly 5 are all fixed by non-extruding screws, and the non-extruding screw fixed design is not the key point of the present application.
[0036] 3. Analysis and calculation of the connection strength of the upper and lower overlapping functional units.
[0037] The locking mechanism composed of a hook member and a pin shaft is made of high-quality carbon steel, and the allowable shear stress of the material [τ] = 0.3σ = 300 N / mm 2 , and the diameter of the pin shaft is 10 mm.
[0038] 1) Selection of maximum dynamic load
[0039] The failure type of the marine operation equipment is fatigue damage caused by vibration and over-stress damage caused by impact. The design method is designed according to the maximum impact force. The crash safety test is a half-sine wave, the peak acceleration A = 30g, the pulse width D = 11ms, and 2.5 times the peak acceleration value of the strong impact is used as the maximum dynamic load for design input.
[0040] 2) Selection of the number of locking mechanisms
[0041] According to the size and length of each functional unit, the locking mechanisms are arranged uniformly, and the number selection principle is as follows:
[0042]
[0043] In the formula, n is the number of locking mechanisms;
[0044] l is the structural length dimension.
[0045] The effective depth of the marine operation equipment is 845mm, the width of the left paper chart operation area is 1200mm, and the width of the right electronic case area is 600mm. Therefore, two groups of locking mechanisms are arranged on the inner surface of the case between each layer in the left paper chart operation area, two groups of locking mechanisms are arranged on the left and right sides of the combination of the control unit 2 and the main control unit 3, and one group of locking mechanisms is arranged on the rear part.
[0046] 3) Step of checking the shear strength of a single locking mechanism
[0047] After the hook member is rotated and embedded in the pin shaft locking, the pin shaft bears a large shear force in the vertical direction of the equipment. In general, satisfying the shear strength requirement will necessarily satisfy the tensile strength requirement, so only the shear strength checking needs to be performed.
[0048] The maximum dynamic load of a single locking mechanism is:
[0049] Fmax = (2.5) AM
[0050] Wherein A - peak acceleration
[0051] M - the mass of the device allocated to a single locking mechanism.
[0052] The heaviest functional unit in the left paper chart operation area is the paper chart plotting unit 1, with a weight of 129 Kg, and the weight allocated to a single locking mechanism is 21.5 Kg. In the right electronic chassis area, the weight of the control unit 2 is 84 Kg, and the weight allocated to a single locking mechanism is 16.8 Kg. Thus, it is calculated that:
[0053] F1max = 2.5 x 30g x 21.5 / g = 1612.5N
[0054] F2max = 2.5 x 30g x 16.8 / g = 1260N
[0055] The maximum allowable shear dynamic load of a single locking mechanism is:
[0056]
[0057] Wherein [τ] - the allowable shear stress of the material;
[0058] S - the effective shear area of the pin shaft;
[0059] D - the diameter of the pin shaft.
[0060] Thus, it is calculated that: [Fmax] = 300 x 78.54 = 23562N
[0061] F1max and F2max are much smaller than [Fmax], so the upper and lower overlapped functional units have good anti-vibration and impact performance.
[0062] 4. Splitting and assembling of the functional units of the application
[0063] The splitting process of the navigation operation equipment is as follows:
[0064] 1) Separate the connector at the display and control unit 4, loosen the fastener connecting the display and control unit 4 and the support assembly 5, and separate them;
[0065] 2) Separate the connectors at the KVM module of the control unit 2, the switch and the power module of the main control unit 3, loosen the fastener connecting the support assembly 5 and the isometric surface, and peel off the cable connection between the support assembly 5 and the control unit 2 and the main control unit 3, and separate them from the main body;
[0066] 3) Separate the connector at the paper chart plotting unit 1, loosen the fastener connecting the left paper chart operation area and the right electronic chassis area, and separate the two areas;
[0067] 4) Outside the equipment, using a driving tool, loosen the hidden screw, pass through the hidden operation hole, rotate the hook part inside the paper chart drawer unit 6 box, make it separate from the pin shaft inside the paper chart drawing unit 1 box, so as to realize the separation of the paper chart drawer unit 6 and the paper chart drawing unit 1;
[0068] 5) The same as the method of 4), the paper chart drawer unit 6 is disassembled. The reverse operation can be completed in the assembly process.
[0069] 5, test verification
[0070] The design method of the low-coupling and high-splicing-strength building block type structure of the marine operation equipment of the application has developed a prototype and equipment, which has passed the vibration and impact test and can be completed in 30 minutes through actual operation.
[0071] Although the embodiments and drawings of the application are disclosed for the purpose of illustration, those skilled in the art can understand that various substitutions, changes and modifications are possible without departing from the spirit of the application and the appended claims, therefore, the scope of the application is not limited to the contents disclosed in the embodiments and drawings.
Claims
1. A low coupling, high splice strength, building block structure of marine operational equipment, characterized by: The paper chart drawing unit, the control unit, the main control unit, the display control unit, the support assembly and the paper chart drawer unit are connected and fixed in a top-to-bottom manner to form a left paper chart work area and a right electronic machine box area; the support assembly is fixed to the top of the left paper chart work area and the right electronic machine box area; and the display control unit is fixed to the support assembly. The paper chart drawing unit is provided with a cable separation point on the side close to the right electronic machine box area, which is connected with the control unit and the main control unit by cables; the cables are branched to be connected with the computer, the power module and the interactive machine of the main control unit; the interactive cable is installed in the support assembly; the cable separation points are arranged at the lower part of the display control unit, the KVM module of the control unit, the switch and the power module of the main control unit; one end of the interactive cable is connected with the cable separation point of the display control unit in a plug-in manner; the other end of the interactive cable is connected with the cable separation points of the KVM module of the control unit, the switch and the power module of the main control unit in a plug-in manner.
2. The low coupling, high splice strength, building block style marine operations equipment of claim 1, wherein: The paper chart drawing unit and the paper chart drawer unit are connected and fixed in a top-to-bottom manner, and the control unit and the main control unit are connected and fixed in a top-to-bottom manner, both of which are achieved by a right-angle double-side four-point positioning structure; the right-angle double-side four-point positioning structure comprises upper and lower contact and fitting lapping surfaces, both of which are composed of four square lapping edges; two vertical positioning surfaces are arranged on the inner sides of two mutually perpendicular lapping edges of the lower lapping surface; the four positioning surfaces are in contact with the inner side surfaces of the bottom plates of the corresponding functional units of the upper lapping surface, so that the two functional units are positioned and matched in the front-to-back and left-to-right directions.
3. The low coupling, high splice strength, building block style marine operations equipment of claim 2, wherein: The paper chart drawing unit and the paper chart drawer unit are connected and fixed in a top-to-bottom manner, and the control unit and the main control unit are connected and fixed in a top-to-bottom manner, both of which are achieved by a hidden rotary embedded locking structure; the hidden rotary embedded locking structure comprises a hook piece, a pin shaft and a hidden screw; a lower connecting block is fixed to the inner side of the corresponding functional unit box of the lower lapping surface; the lower connecting block is provided with a shaft hole; the hook piece is arranged on the inner side of the lower connecting block; a driving shaft is vertically fixed on the hook piece and is inserted and matched with the shaft hole of the lower connecting block; a driving shaft hole is coaxially arranged at the center of the driving shaft; an operation hole for inserting and hiding the screw is arranged on the side wall of the lower functional unit box at the position opposite to the driving shaft hole; an upper connecting block is fixed to the inner side of the corresponding functional unit box of the upper lapping surface; a pin shaft is vertically fixed on the inner side of the upper connecting block; the upper end of the hook head of the hook piece hooks and clamps the pin shaft to achieve the locking connection of the corresponding upper and lower functional units.