Gear position adjusting wobble plate mechanism
By designing a gear position adjustment mechanism for the swivel plate, the high cost and low efficiency caused by manual swivel plate operation are solved, and efficient automated operation is achieved by automating the adjustment and swivel plate gear position.
Patent Information
- Application Number
- CN202520558836.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-27
AI Technical Summary
In existing technologies, gears require manual placement after production, resulting in high labor intensity, high costs, and low efficiency.
A gear position adjustment and swivel mechanism was designed, including a frame, a storage device, a moving device, a flipping device, and a transition device. The mechanism achieves gear position adjustment and swivel through automated operation, especially for the flipping and adjustment of double gears.
It achieves automated operation without human intervention, reducing labor costs and improving production efficiency.
Smart Images

Figure CN223803926U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to packaging device technical field, and specifically is a gear position adjustment tray mechanism. BACKGROUND
[0002] In order to avoid mutual friction and lead to tooth wear during transportation after gear injection production, gear is usually placed in the tray for single storage, and finally packaged and transported again, because the position direction of the gear produced is different from the direction position of the tray, especially the height position of double gear, the gear produced is usually concentrated, and then the tray is arranged by artificial mode, not only high cost and high work intensity, but also low work efficiency. UTILITY MODEL CONTENT
[0003] The utility model discloses a gear position adjustment tray mechanism to solve the problems in the above background.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] A gear position adjustment tray mechanism, including the frame, the frame is installed with storage device, mobile device, turnover device and transition device;
[0006] The storage device is used for storing the tray;
[0007] The mobile device is installed with acquisition component one, drives acquisition component one reciprocation between transition device and storage device, and is used for transferring the position of gear;
[0008] The transition device is equipped with a plurality of acupoints for placing gear;
[0009] The turnover device includes translation component, the translation component is installed with rotating component, and the rotating component is installed with a plurality of acquisition components two, and the acquisition component two is used for the external component and is connected to obtain gear, and the rotating component can be placed above the transition device, so that a plurality of acquisition components two and a plurality of acupoints are one-to-one corresponding.
[0010] Further technical scheme, the rotating component includes rotating cylinder one, the movable end of rotating cylinder one is installed with movable plate, a plurality of acquisition heads are arranged and installed on the movable plate, and rotating cylinder one drives movable plate 90 ° overturning.
[0011] Further technical scheme, the translation component includes power component and two sliding pairs arranged in parallel, one of the sliding pairs is installed with mounting seat, the mounting seat is connected with rotating cylinder one, the power component is connected with mounting seat, the other sliding pair is installed with bearing seat, and the bearing seat is connected with the end of movable plate away from rotating cylinder one.
[0012] Further technical solutions, the transition device is provided with a material removing structure for removing the gear in the acupoint.
[0013] Further technical solutions, the transition device includes a support, the support is provided with a placing plate, the acupoint is a through hole provided on the placing plate, the bottom surface of the placing plate is provided with a movable plate, the movable plate is connected with a second air cylinder, the through hole two is provided on the bottom plate, the through hole two is dislocated with the through hole one and can correspond to the through hole one.
[0014] Further technical solutions, the storage device has at least two storage bins, the moving device includes an X-axis moving assembly, a Y-axis moving assembly, a cross beam is provided on the Y-axis moving assembly, one end is provided with a Z-axis moving assembly one, the other end is provided with a Z-axis moving assembly two, respectively provided with an acquisition assembly one and an acquisition assembly three, the acquisition assembly three reciprocates with a plurality of storage bins in the storage device.
[0015] The beneficial effects of the utility model are as follows:
[0016] The initial position of the turnover device can be smoothly docked with the external assembly, the gear is obtained, and then the gear is turned over to realize position adjustment of the gear, finally, the gear in the acupoint is taken out and placed in the tray through cooperation of the moving device and the acquisition assembly one, especially for double gear, it is necessary to turn over and adjust the position, in this process, manual intervention is not needed, automatic operation is realized, not only the labor cost is reduced, but also the production efficiency is improved.
[0017] Other features and advantages of the utility model will be described in detail in the following specific embodiment part. ACCURACY
[0018] Figure 1 The utility model discloses a three-dimensional structure diagram.
[0019] Figure 2 The utility model discloses a moving device and storage device structure diagram.
[0020] Figure 3 The utility model discloses a transition device and turnover device structure diagram.
[0021] Figure 4 The utility model discloses a transition device structure Figure 1 .
[0022] Figure 5 The utility model discloses a transition device structure Figure 2 .
[0023] Label: 1-Frame, 2-Storage device, 21-Storage bin, 22-Tray, 3-Moving device, 31-X-axis moving assembly, 32-Y-axis moving assembly, 33-Z-axis moving assembly one, 34-Z-axis moving assembly two, 35-Get component one, 36-Get component three, 37-Beam, 4-Turnover device, 41-Translation assembly, 411-Power assembly, 412-Sliding pair, 413-Mounting seat, 414-Bearing seat, 42-Rotation assembly, 421-Rotation cylinder one, 422-Movable plate, 43-Get component two, 5-Transition device, 51-Support, 52-Placing plate, 53-Acupoint, 54-Movable plate, 55-Cylinder two, 56-Hole two, 57-Sensor, 58-Passage. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.
[0025] Please refer to Figures 1-5 ;
[0026] The tray placing mechanism aims to realize position adjustment of gears, and then complete the tray placing step, and it should be noted that the mechanism is a rear-end device for producing gears, and there is a horizontal injection molding machine production device at the front end, and after the production of gears is completed, a plurality of gears are taken out from the mold cavity in the injection molding machine and then transferred to the mechanism by a mechanical hand, and since the positions of the gears taken out from the mold cavity are different from the positions placed in the tray 22, position adjustment is required; specifically comprising a frame 1, the frame 1 is provided with a storage device 2, a moving device 3, a turnover device 4 and a transition device 5;
[0027] The storage device 2 is used for storing the tray 22; in the embodiment, the storage device 2 has a storage bin 21, and a plurality of trays 22 are stacked and placed in the storage bin 21, a lifting assembly is arranged at the bottom of the storage bin 21 and used for driving the tray 22 to move up and down, the moving device 3 is provided with a get component one 35, the get component one 35 is driven to reciprocate between the transition device 5 and the storage device 2, and is used for transferring the position of the gear, the transition device 5 is provided with a plurality of acupoints 53 for placing gears; the turnover device 4 comprises a translation assembly 41, the translation assembly 41 is provided with a rotation assembly 42, a plurality of get component twos 43 are arranged on the rotation assembly 42, the get component twos 43 are used for interfacing with external components to get gears, and the rotation assembly 42 can be arranged above the transition device 5, so that the plurality of get component twos 43 correspond to the plurality of acupoints 53 one by one.
[0028] Since the docking is a horizontal injection molding machine, the manipulator is provided with a material taking assembly, a plurality of gears are taken out perpendicularly by 90°, and then are transferred to the corresponding position of the turnover device 4, since the production requirement requires that one side of the gear taken by the manipulator faces downward, the turnover device 4 needs to adjust the position, the turnover device 4 comprises a translation assembly 41, the translation assembly 41 is provided with a rotating assembly 42, a plurality of obtaining assemblies two 43 are installed on the rotating assembly 42, in the initial state, in order to facilitate the correspondence with the external assembly, the rotating assembly 42 is in the vertical state, at this time, the obtaining end of the obtaining assembly two 43 is horizontally oriented, and the rotating assembly 42 forms a 90° angle, and matches the material taking direction of the manipulator, after the obtaining assembly two 43 clamps the gear, the manipulator releases the gear; then the rotating assembly 42 drives the obtaining assembly two 43 to rotate by 90°, the gear on the obtaining assembly two 43 also rotates and finally faces downward, and the position adjustment of the gear is completed, then the translation assembly 41 drives the rotating assembly 42 to move, so that the rotating assembly 42 can be positioned above the transition device 5, and the plurality of obtaining assemblies two 43 correspond to the plurality of acupoints 53 one by one, then the obtaining assembly two 43 releases the gear to fall into the acupoint 53, at this time, the end face originally close to the manipulator faces downward, which meets the requirement of the rotating disc, finally the translation assembly 41 and the rotating assembly 42 are reset, at this time, there is no shielding above the acupoint 53, the gear in the acupoint 53 is taken out and placed in the tray 22 through the cooperation of the moving device 3 and the obtaining assembly one 35;
[0029] The initial position of the turnover device 4 of the utility model can be smoothly docked with the external assembly, the gear is obtained, and then the gear is turned over to realize the position adjustment of the gear, finally the gear in the acupoint 53 is taken out and placed in the tray 22 through the cooperation of the moving device 3 and the obtaining assembly one 35, and it is particularly necessary to turn over and adjust the position of the double gear, and in this process, manual intervention is not needed, automatic operation is realized, labor cost is reduced, and production efficiency is improved.
[0030] In the embodiment of the utility model, the rotating assembly 42 comprises a rotating cylinder one 421, the movable end of the rotating cylinder one 421 is provided with a movable plate 42254, a plurality of obtaining heads are arranged and installed on the movable plate 42254, the rotating cylinder one 421 drives the movable plate 4225490° to turn over, and the movable plate 42254 is in the vertical state in the initial state, and the obtaining head can be a flexible pneumatic finger.
[0031] Further, the translation assembly 41 comprises a power assembly 411 and two sliding pairs 412 arranged in parallel, one of the sliding pairs 412 is provided with a mounting seat 413, the mounting seat 413 is connected with the rotating cylinder one 421, the power assembly 411 is connected with the mounting seat 413, the other sliding pair 412 is provided with a bearing seat 414, and the bearing seat 414 is connected with the end, away from the rotating cylinder one 421, of the movable plate 42254.
[0032] In the embodiment of the utility model, the transition device 5 can be a plate provided with acupoints 53, and the function of placing gears can also be realized, but it is undeniable that there will be the problem of missing in the process of transferring gears, so the gears in the acupoints 53 will be crushed in the process of the next time the turning device 4 gears, of course, this problem can be solved by using a visual camera, but a visual system costs high, and the maintenance cost is also high in the later period, and the profit of gear production is already very low, so it needs a long time to recover the cost, therefore, a more economical way is adopted, that is, a stripping structure is arranged in the transition device 5 for removing the gears in the acupoints 53.
[0033] Specifically, the support 51 is provided with a placing plate 52, the acupoints 53 are through holes arranged on the placing plate 52, the bottom surface of the placing plate 52 is provided with a movable plate 42254, the movable plate 42254 is connected with a second air cylinder 55, the second air cylinder 55 is installed on the support 51, or a supporting frame is arranged on the bottom surface of the placing plate 52, and a through hole 256 is arranged on the movable plate 42254;
[0034] It should be noted that when the placing plate 52 is located above the placing plate 52 after being turned over, the gap between the two is 1.5 mm, which can ensure that the gears can fall into the acupoints 53 smoothly, and in addition, a detection inductor 57 is arranged on one side of the placing plate 52 and is provided with a channel 58 communicating with the acupoints 53, which is used for sensing whether there is a missing gear in the acupoints 53.
[0035] In the initial state, the through hole 256 is misaligned with the through hole 1, so as to block the bottom surface of the acupoints 53, at this time, the gears can be placed in the acupoints 53, and then the gears in the acupoints 53 are taken out and transferred to the tray 22 under the cooperation of the moving device 3 and the acquisition assembly 1, after that, the second air cylinder 55 drives the movable plate 42254 to translate, so that the through hole 256 corresponds to the through hole 1, if there is a missing gear in the acupoints 53, the gear will fall down through the through hole 1 and the through hole 256 and fall into the storage box below, finally, the second air cylinder 55 drives the movable plate 42254 to reset, so that the through hole 1 and the through hole 256 are misaligned again.
[0036] Preferably, the acupoints 53 have two rows, and the area of the movable plate 42254 is small, so the two rows of acupoints 53 cannot be completely covered, when the through hole 256 is misaligned with the through hole 1, a part of the movable plate 42254 is located below the two rows of through holes 1, which can also prevent the gears from falling, if the through hole 256 corresponds to one row of through holes 1 when the movable plate 42254 moves, the movable plate 42254 does not shield the other row of through holes 1, at this time, the material falling is realized.
[0037] The utility model discloses a storage device 2 in an embodiment of the utility model, the storage bin 21 of storage device 2 has two, and the one end of mobile device 3 is installed with obtaining assembly three 36 away from obtaining assembly one 35, and obtaining assembly three 36 two are located at storage device 2, and are used for the position of the transfer tray 22,
[0038] More specifically, mobile device 3 includes X-axis moving assembly, Y-axis moving assembly, is equipped with crossbeam 37 on Y-axis moving assembly, and one end is installed with Z-axis moving assembly one, and the other end is installed with Z-axis moving assembly two, is installed with obtaining assembly one 35 and obtaining assembly two 43 respectively, if the tray 22 is full, will obtain the tray 22 through obtaining assembly two 43, simultaneously obtains the gear in transition device 5 through obtaining assembly one 35, then mobile device 3 moves along X-axis direction, and the tray 22 is transferred to another storage bin 21, simultaneously the gear is put into the new tray 22, through such design can save a mobile assembly, not only saves the cost, also shrinks the volume of mechanism.
[0039] For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0040] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.
Claims
1. A gear position adjustment dial mechanism characterized by: The rack (1) is provided with a storage device (2), a moving device (3), a turnover device (4) and a transition device (5); The storage device (2) is used for storing the tray (22); The moving device (3) is provided with an acquisition assembly one (35), which is driven to reciprocate between the transition device (5) and the storage device (2) to transfer the position of the gear; The transition device (5) is provided with a plurality of acupoints (53) for placing the gear; The turnover device (4) comprises a translation assembly (41), the translation assembly (41) is provided with a rotating assembly (42), the rotating assembly (42) is provided with a plurality of acquisition assemblies two (43), the acquisition assemblies two (43) are used for acquiring the gear with the external assembly, and the rotating assembly (42) can be placed above the transition device (5), so that the plurality of acquisition assemblies two (43) correspond to the plurality of acupoints (53) one by one.
2. A gear position adjusting dial mechanism according to claim 1, characterized in that: The rotating assembly (42) comprises a rotating cylinder one (421), the movable end of the rotating cylinder one (421) is provided with a movable plate (422) (54), a plurality of acquisition heads are arranged on the movable plate (422) (54), and the rotating cylinder one (421) drives the movable plate (422) (54) to overturn by 90°.
3. A gear position adjusting dial mechanism according to claim 2, wherein: The translation assembly (41) comprises a power assembly (411) and two sliding pairs (412) arranged in parallel, one of the sliding pairs (412) is provided with a mounting seat (413), the mounting seat (413) is connected with the rotating cylinder one (421), the power assembly (411) is connected with the mounting seat (413), and the other sliding pair (412) is provided with a bearing seat (414), and the bearing seat (414) is connected with one end of the movable plate (422) (54) away from the rotating cylinder one (421).
4. A gear position adjusting dial mechanism according to claim 1, characterized in that: The transition device (5) is provided with a material removing structure for removing the gear in the acupoint (53).
5. A gear position adjusting carousel mechanism according to claim 4, characterized in that: The transition device (5) comprises a support (51), the support (51) is provided with a placing plate (52), the acupoint (53) is a through hole one arranged on the placing plate (52), the bottom surface of the placing plate (52) is provided with a movable plate (422) (54), the movable plate (422) (54) is connected with a cylinder two (55), a through hole two (56) is arranged on the bottom plate, the through hole two (56) is dislocated with the through hole one and can correspond to the through hole one.
6. A gear position adjusting dial mechanism according to claim 1, wherein: The storage device (2) has at least two storage bins (21), the moving device (3) comprises an X-axis moving assembly and a Y-axis moving assembly, a cross beam (37) is arranged on the Y-axis moving assembly, one end is provided with a Z-axis moving assembly one, the other end is provided with a Z-axis moving assembly two, the acquisition assembly one (35) and the acquisition assembly three (36) are arranged respectively, and the acquisition assembly three (36) reciprocates with a plurality of storage bins (21) in the storage device (2).