Ton barrel capable of rapidly discharging materials

By designing a flow guide channel and discharge port on the bottom plate of the ton container, and combining it with structures such as support feet, fork racks and safety valves, the problem of the ton container's liquid being difficult to completely drain is solved, achieving efficient liquid discharge and stable stacking and transportation of the ton containers.

CN223804204UActive Publication Date: 2026-01-16WUXI DEXEN PACKAGING MATERIAL CO LTD
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Patent Information

Application Number
CN202520524534.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-01-16
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

The existing ton container's discharge port is designed on the bottom side, which makes it difficult for liquid to be completely discharged, resulting in resource waste.

Method used

The base plate is designed with one-piece die casting. The base plate is equipped with a flow guide channel and a discharge port, as well as support feet and a fork slot frame. The fork slot frame has an opening, and the cover has a feed port and a vent. A safety valve and an alarm device are used to control the air pressure. The support feet and top feet work together to improve stability.

Benefits of technology

It achieves complete liquid discharge, reduces the risk of leakage, improves the stacking stability and transportation safety of ton containers, and ensures smooth liquid discharge and pressure balance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ton buckets, in particular to a rapid discharging ton bucket which comprises a bottom plate, a bucket body and a cover body which are fixedly connected, the bottom plate is integrally formed in a die-casting mode, a flow guide groove is formed in the bottom of the bottom plate, a discharging opening is formed in the side face of the bottom of the flow guide groove, supporting legs and a fork pocket frame are further installed at the bottom of the bottom plate, and the fork pocket frame is located between the supporting legs. An opening is formed in one side, located at the discharge hole, of the fork pocket frame; the top of the cover body is further provided with a feeding port and a ventilation port, and the top of the cover body is provided with top feet matched with the supporting feet. The liquid discharging efficiency of the tonnage barrel can be improved, liquid accumulation and leakage at the bottom of the tonnage barrel are avoided, and meanwhile the stacking storage stability of the tonnage barrel during storage and transportation is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ton barrels, in particular to a ton barrel capable of quickly discharging. BACKGROUND

[0002] Ton barrels are widely used in chemical industry, pharmaceutical industry, food industry, paint industry, oil industry and the like, and are essential tools for modern storage and transportation of liquid products. Ton barrels can save space compared with traditional packaging, and can be loaded and unloaded using a forklift, thereby reducing the troubles of manual handling. During the filling process, the troubles of repeated operations are reduced, and waste such as material leakage and spillage during the filling process is avoided. Ton barrels are convenient, economical and durable, and with the development of internationalization, ton barrels have gradually become the mainstream product of liquid packaging.

[0003] The existing ton barrel is made of stainless steel structure, has stronger corrosion resistance than traditional PE inner barrel, has strong anti-impact property, is fire-resistant, non-flammable and non-explosive, has long service life, is convenient to clean, can be recycled even if damaged. However, the discharge port of the existing ton barrel is mostly arranged at the side of the bottom, and the design of the side opening can cause the liquid stored in the ton barrel to be completely discharged, resulting in waste of resources. CONTENT OF THE INVENTION

[0004] In order to overcome the problems in the prior art, the present application provides a ton barrel capable of quickly discharging.

[0005] The ton barrel capable of quickly discharging provided by the present application adopts the following technical scheme:

[0006] The ton barrel capable of quickly discharging comprises a fixedly connected bottom plate, a barrel body and a cover body, wherein the bottom plate is integrally pressure cast, the bottom plate is provided with a flow guide groove at the bottom, the bottom side of the flow guide groove is provided with a discharge port, the bottom of the bottom plate is further provided with supporting feet and a fork groove frame, the fork groove frame is located between the supporting feet, and the fork groove frame is provided with an opening at one side of the discharge port; the cover body is further provided with a feeding port and a vent at the top, and the top of the cover body is provided with top feet matched with the supporting feet.

[0007] By adopting the technical scheme, the bottom plate of the ton barrel is integrally formed by die casting, liquid stored in the barrel body can be guided out through the flow guide groove on the bottom plate and completely guided out through the discharge port, thereby avoiding liquid accumulation at the bottom of the ton barrel, and the liquid around the bottom plate flows into the flow guide groove when the liquid is discharged, thereby greatly reducing the risk of leakage. The support feet installed at the bottom of the bottom plate can raise the base, facilitate accommodation of the flow guide groove structure at the bottom of the bottom plate, and the fork groove frame is installed between the support frames. The fork groove frame is used to cooperate with the fork teeth of the forklift during transportation of the ton barrel, and the opening provided on one side of the discharge port can accommodate the flow guide groove structure at the bottom of the bottom plate, and the structure is compact and reasonable in layout. The inlet on the cover body of the ton barrel is used for feeding of the ton barrel, and the vent is used for opening during discharge of the ton barrel, so that the air pressure in the barrel body can be balanced without opening the inlet, thereby ensuring smooth discharge of the liquid, and the top corner installed at the top of the cover body is matched with the support feet, thereby facilitating stacking and storage of the ton barrels during storage and transportation.

[0008] Preferably, the flow guide groove is an arc-shaped groove provided at the center of the bottom plate, wherein a vertical groove wall is provided on one side of the flow guide groove close to the discharge port, and the discharge port is located at the bottom center thereof.

[0009] By adopting the technical scheme, the arc-shaped groove at the center of the bottom plate can guide the liquid around the center to the center, and the liquid is guided out through the discharge port on the side wall of the flow guide groove, thereby improving the discharge efficiency of the liquid in the ton barrel.

[0010] Preferably, a discharge valve is installed at the discharge port, wherein the discharge valve is sealingly connected to the discharge port and the adapter at both ends, and a plurality of groups of locking bolts for locking the discharge valve are installed between the discharge port and the adapter.

[0011] By adopting the technical scheme, the discharge valve at the discharge port connects the discharge port and the adapter, is used for controlling discharge of the liquid, and is reinforced by the locking bolts between the discharge port and the adapter, thereby improving the strength of the connection between the discharge valve and the discharge port, and ensuring normal and stable discharge of the ton barrel.

[0012] Preferably, a safety valve is further installed at the top of the cover body, and an alarm device is further installed on the safety valve.

[0013] By adopting the technical scheme, during use of the ton barrel, the internal pressure may be increased due to various conditions, such as thermal expansion and contraction of the liquid due to temperature change, or influence of external forces such as jolt and swing during transportation and loading and unloading, so that the internal gas is compressed. When the pressure in the barrel exceeds the safety pressure value set by the safety valve, the safety valve will automatically open to release pressure, thereby ensuring that the pressure in the barrel does not continuously increase to a dangerous level, maintaining the pressure in the barrel within a safe range, avoiding damage to the ton barrel due to excessive pressure, such as barrel rupture, bulging deformation, etc.

[0014] Preferably, the supporting legs are located at the four top corners of the bottom of the bottom plate, and the bottom of the supporting leg is integrally formed with a connecting block with an outer diameter smaller than the bottom surface of the supporting leg, and the top surface of the top leg is the same as the bottom surface of the supporting leg, wherein the top surface of the top leg is provided with a connecting groove matched with the connecting block.

[0015] Preferably, the supporting leg and the top leg adopt a hollow L-shaped structure, wherein the supporting leg and the outer side corner of the top corner are provided with a lifting hole.

[0016] Preferably, the fork groove frame is a horizontal structure including a plurality of groups of fixedly connected steel pipes, the four top corners of the fork groove frame are fixedly connected to the inner side of the supporting leg, and the side of the fork groove frame close to the supporting leg is provided with a limiting frame extending downward beyond the bottom surface of the supporting leg.

[0017] Preferably, the limiting frame on the side surface of the opening end of the fork groove frame adopts a rectangular frame matched with the prongs of the forklift, and the bottom of the reinforcing rod is fixedly connected to the bottom of the rectangular frame.

[0018] By adopting the above technical scheme, the bottom of the supporting leg is matched with the connecting groove at the top of the top leg through the connecting block, the supporting leg and the top corner adopt an L-shaped structure to ensure the strength of the supporting leg and the top corner, the lifting holes provided on the side surfaces of the supporting leg and the top corner can facilitate the transportation of the ton barrel by the crane when the ton barrel cannot be transported by the forklift, the limiting frame extending beyond the bottom surface of the supporting leg at the position close to the outer side surface of the supporting leg limits the side surface of the top leg of the ton barrel stacked below, which facilitates the limiting connection between the upper and lower ton barrels during the docking of the ton barrels, avoids the displacement between the two, improves the stability of the stacked ton barrels, and the two rectangular frames at the opening end of the fork groove frame can be matched with the prongs of the forklift to fork the ton barrel for transportation, the reinforcing rod connected to the bottom of the rectangular frame improves the supporting strength and safety of the bottom of the ton barrel.

[0019] In summary, the present application has at least one of the following beneficial technical effects:

[0020] 1. The bottom plate of the ton barrel is integrally pressure-cast, the liquid stored in the barrel body can be guided out through the flow guide groove on the bottom plate, and the liquid can be completely guided out through the discharge port, avoiding liquid accumulation at the bottom of the ton barrel, and reducing the risk of leakage when the liquid is discharged.

[0021] 2. The bottom of the supporting leg of the ton barrel is matched with the connecting groove at the top of the top leg through the connecting block, and the limiting frame extending beyond the bottom surface of the supporting leg at the position close to the outer side surface of the supporting leg limits the side surface of the top leg of the ton barrel stacked below, which facilitates the limiting connection between the upper and lower ton barrels during the docking of the ton barrels, avoids the displacement between the two, and improves the stability of the stacked ton barrels. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a schematic diagram of the overall structure of a ton drum for rapid discharge of materials;

[0023] Figure 2 is a schematic diagram of the bottom side structure of the overall structure of a ton drum for rapid discharge of materials;

[0024] Figure 3 is Figure 2 is an enlarged view of A in FIG. 1;

[0025] Figure 4 is a schematic diagram of the structure of the bottom plate of a ton drum for rapid discharge of materials.

[0026] BRIEF DESCRIPTION OF DRAWINGS: 1, bottom plate; 11, flow guide groove; 111, arc-shaped groove; 112, groove wall; 12, discharge port; 121, discharge valve; 122, adapter; 123, locking bolt; 13, support foot; 131, connecting block; 14, fork groove frame; 141, opening; 2, drum body; 3, cover body; 31, feed port; 32, air vent; 33, top foot; 331, connecting groove; 34, safety valve; 341, alarm device; 4, hoisting hole; 5, limiting frame; 51, rectangular frame; 52, reinforcing rod. DETAILED DESCRIPTION

[0027] The following will be described in detail in combination with the accompanying drawings. Figures 1-4 The present application is further described in detail.

[0028] The present application discloses a ton drum for rapid discharge of materials.

[0029] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4A ton barrel with fast discharge, comprising a fixedly connected bottom plate 1, a barrel body 2 and a cover body 3, wherein the bottom plate 1 is integrally pressure cast, the bottom plate 1 is provided with a flow guide groove 11 at the bottom, the bottom side of the flow guide groove 11 is provided with a discharge port 12, the bottom of the bottom plate 1 is also provided with supporting feet 13 and a fork groove frame 14, the fork groove frame 14 is located between the supporting feet 13, and the fork groove frame 14 is provided with an opening 141 on one side of the discharge port 12; the top of the cover body 3 is also provided with a feeding port 31 and a vent 32, and the top of the cover body 3 is provided with a top foot 33 matched with the supporting feet 13. The bottom plate 1 of the ton barrel is integrally pressure cast, the liquid stored in the barrel body 2 can be guided out through the flow guide groove 11 on the bottom plate 1, and the liquid can be completely guided out through the discharge port 12, avoiding the accumulation of liquid at the bottom of the ton barrel, and when the liquid is discharged, the liquid around the bottom plate 1 flows into the flow guide groove 11, greatly reducing the risk of leakage. The supporting feet 13 installed at the bottom of the bottom plate 1 can raise the base, facilitate the accommodation of the flow guide groove 11 structure on the bottom of the bottom plate 1, and the fork groove frame 14 is installed between the supporting feet, the fork groove frame 14 is used to cooperate with the tines of the forklift during the transfer of the ton barrel, and the opening 141 provided on one side of the discharge port 12 of the fork groove frame 14 can accommodate the flow guide groove 11 structure at the bottom of the bottom plate 1, and the structure is compact and reasonable in layout. The feeding port 31 on the cover body 3 of the ton barrel is used for feeding the ton barrel, and the vent 32 is used for opening when the ton barrel is discharged, without opening the feeding port 31 to maintain the air pressure balance in the barrel, ensuring the smooth discharge of the liquid, and the top foot installed on the top of the cover body 3 is matched with the supporting feet 13, facilitating the stacking and storage of the ton barrel during storage and transportation.

[0030] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4 , the flow guide groove 11 adopts an arc-shaped groove 111 opened at the center of the bottom plate 1, wherein the side of the flow guide groove 11 close to the discharge port 12 adopts a vertical groove wall 112, and the discharge port 12 is located at the bottom center thereof. The arc-shaped groove 111 of the flow guide groove 11 located at the center of the bottom plate 1 can guide the liquid around to the center, and guide the liquid out through the discharge port 12 on the side wall of the flow guide groove 11, improving the discharge efficiency of the liquid in the ton barrel.

[0031] Referring to Figure 2 , Figure 3 and Figure 4The discharge outlet 12 is provided with a discharge valve 121, both ends of which are in sealing connection with the discharge outlet 12 and the adapter 122, and a plurality of sets of locking bolts 123 for locking the discharge valve 121 are arranged between the discharge outlet 12 and the adapter 122. The discharge valve 121 at the discharge outlet 12 connects the discharge outlet 12 and the adapter 122, is used for controlling the discharge of the liquid, and is reinforced by the locking bolts 123 between the discharge outlet 12 and the adapter 122, thereby improving the strength of the connection between the discharge valve 121 and the discharge outlet 12 and ensuring the normal and stable discharge of the ton barrel.

[0032] With reference to Figure 1 The top of the cover 3 is further provided with a safety valve 34, and the safety valve 34 is further provided with an alarm device 341. During the use of the ton barrel, the internal pressure may be increased due to various reasons, such as thermal expansion and contraction of the contained liquid due to temperature change, or influence of external force such as jolt and swing during transportation and handling, so that the internal gas is compressed. When the pressure in the barrel exceeds the safety pressure value set by the safety valve 34, the safety valve 34 will automatically open to release pressure, so as to ensure that the pressure in the barrel will not continuously increase to a dangerous degree, maintain the pressure in the barrel within a safe range, avoid damage to the ton barrel due to excessive pressure, such as rupture and bulging deformation of the barrel body 2.

[0033] With reference to Figure 1 , Figure 2 and Figure 4The support leg 13 is located at the four top corners of the bottom of the bottom plate 1, and the bottom of the support leg 13 is integrally formed with a connecting block 131 with an outer diameter smaller than the bottom surface of the support leg 13. The top surface of the top leg 33 is the same as the bottom surface of the support leg 13, wherein the top surface of the top leg 33 is provided with a connecting groove 331 matched with the connecting block 131. The support leg 13 and the top leg 33 adopt a hollow L-shaped structure, wherein the support leg 13 and the outer side corner of the top corner are provided with a lifting hole 4. The fork groove frame 14 is a horizontal structure including a plurality of groups of fixedly connected steel pipes. The four top corners of the fork groove frame 14 are fixedly connected to the inner side of the support leg 13, and the side of the fork groove frame 14 close to the support leg 13 is provided with a limiting frame 5 extending downward beyond the bottom surface of the support leg 13. The limiting frame 5 on the side surface of one end of the opening 141 of the fork groove frame 14 adopts a rectangular frame 51 matched with the prongs of the forklift. The other three side surfaces of the fork groove frame 14 are fixedly connected with reinforcing rods 52, and the bottom of the reinforcing rod 52 is horizontal with the bottom of the rectangular frame 51. The bottom of the support leg 13 is matched with the connecting groove 331 on the top of the top leg 33 through the connecting block 131. The support leg 13 and the top corner adopt an L-shaped structure to ensure the strength of the support leg 13 and the top corner. The lifting hole 4 provided on the side surface of the support leg 13 and the top corner can facilitate the use of a crane to transport the ton barrel when the ton barrel cannot be conveniently transported by the forklift. The limiting frame 5 extending beyond the bottom surface of the support leg 13 on the side surface close to the outer side of the support leg 13 is limited by the top leg 33 on the side surface of the ton barrel stacked below, which facilitates the limiting connection between the upper and lower ton barrels during the butt joint of the ton barrels, avoids displacement between the two, improves the stability of the ton barrel stacking, and improves the supporting strength and safety of the bottom of the ton barrel.

[0034] Working principle: close the discharge valve 121 when the ton barrel is fed, feed through the feed port 31 on the cover plate, close the feed port 31 after feeding is completed, when the liquid is stored in the ton barrel, the safety valve 34 will automatically open to release pressure when the internal pressure of the ton barrel exceeds the safety pressure value set by the safety valve 34, and the alarm device 341 will alarm to remind the worker. Open the air vent 32 on the cover plate and the discharge valve 121 on the bottom plate 1 when discharging, the liquid stored in the barrel body 2 can be guided out through the flow guide groove 11 on the bottom plate 1, and completely guided out through the discharge port 12. When the ton barrel is stacked, the rectangular frame 51 on the fork groove frame 14 is matched with the prongs of the forklift to transport, the bottom of the support leg 13 is matched with the connecting groove 331 on the top of the top leg 33 through the connecting block 131, and the limiting frame 5 extending beyond the bottom surface of the support leg 13 on the side surface close to the outer side of the support leg 13 is limited by the top leg 33 on the side surface of the ton barrel stacked below, which facilitates the limiting connection between the upper and lower ton barrels during the butt joint of the ton barrels, avoids displacement between the two, improves the stability of the ton barrel stacking, and improves the supporting strength and safety of the bottom of the ton barrel.

[0035] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. A fast-discharge ton container characterized by: The utility model relates to a kind of fixedly connected bottom plate (1), barrel (2) and cover (3), wherein bottom plate (1) is integrally pressure casting molding, bottom plate (1) bottom is equipped with flow guide groove (11), the bottom side of flow guide groove (11) is equipped with discharge port (12), the bottom of the bottom plate (1) is also installed support leg (13) and fork groove frame (14), fork groove frame (14) is between support leg (13), and the side of fork groove frame (14) located discharge port (12) is equipped with opening (141);The top of the cover (3) is also installed feed port (31) and air vent (32), and the top of cover (3) is installed with the top leg (33) compatible with support leg (13).

2. A fast-discharge ton container according to claim 1, characterized in that: The flow guide groove (11) is an arc-shaped groove (111) opened in the center of the bottom plate (1), wherein the side of the flow guide groove (11) close to the discharge port (12) is provided with a vertical groove wall (112), and the discharge port (12) is located at the bottom center thereof.

3. A fast-discharge ton container according to claim 1, wherein: The discharge port (12) is installed with a discharge valve (121), wherein both ends of the discharge valve (121) are sealingly connected with the discharge port (12) and an adapter (122), and a plurality of sets of locking bolts (123) for locking the discharge valve (121) are installed between the discharge port (12) and the adapter (122).

4. A fast-discharge ton container according to claim 1, wherein: The top of the cover (3) is also installed with a safety valve (34), and the safety valve (34) is further installed with an alarm device (341).

5. A fast-discharge ton container according to claim 1, wherein: The support leg (13) is located at the four top corners of the bottom of the bottom plate (1), and the bottom of the support leg (13) is integrally formed with a connecting block (131) having an outer diameter smaller than the bottom surface of the support leg (13), and the top surface of the top leg (33) is the same as the bottom surface of the support leg (13), wherein the top surface of the top leg (33) is provided with a connecting groove (331) matching the connecting block (131).

6. A fast-discharge ton container according to claim 5, wherein: The support leg (13) and the top leg (33) are both hollow L-shaped structures, wherein the outer corner of the support leg (13) and the top corner is provided with a lifting hole (4).

7. A fast-discharge ton container according to claim 6, wherein: The fork groove frame (14) is a horizontal structure comprising a plurality of groups of fixedly connected steel pipes, the four top corners of the fork groove frame (14) are fixedly connected with the inner side of the support leg (13), and the side of the fork groove frame (14) close to the support leg (13) is provided with a limiting frame (5) extending downward beyond the bottom surface of the support leg (13).

8. A fast-discharge ton container according to claim 7, wherein: The limiting frame (5) on the side of the fork groove frame (14) at the opening (141) end is a rectangular frame (51) matching the prongs of a forklift, and the bottom of the fork groove frame (14) is fixedly connected with a reinforcing rod (52) on the other three side bottoms, and the bottom of the reinforcing rod (52) is horizontal with the bottom of the rectangular frame (51).