Reassembly production line

Abstract

The utility model provides a reassembling assembly line, and relates to the technical field of assembly lines. The device comprises a reciprocating assembly, a driving assembly, a center rail assembly, a pin inserting and pulling assembly, a carrying cart and circular rail assemblies on the two sides, the reciprocating assembly is in driving connection with the driving assembly and is in sliding connection with the center rail assembly, a pin inserting and pulling hole is formed in the reciprocating assembly, and the pin inserting and pulling assembly is connected to the carrying cart and is detachably connected with the pin inserting and pulling hole; the two side circular rail assemblies are located on the two sides of the center rail assembly, and the carrier loader is in sliding connection with the two side circular rail assemblies. The reciprocating assembly and the circular rail assemblies on the two sides can reduce friction force and reduce energy consumption, only pits need to be formed in the two ends of the reciprocating assembly to form local excavation, deep pits do not need to be excavated in the coverage range of the center rail assembly and the circular rail assemblies on the two sides, cost is saved, meanwhile, the width is small, the operation space is increased, an operator can step on the ground, and the operation efficiency is improved. The safety is better guaranteed, normal operation of the carrier loader is achieved within the narrowest width, and larger load is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a flow line technical field especially is related to a heavy installation flow line. BACKGROUND

[0002] With the development of economy, the increase of industrial equipment demand and the improvement of factory management level, the production demand of mechanical equipment flow line is generated. The existing heavy installation equipment flow line usually selects to dig a pit with the whole length on the ground, generally more than 1m in depth, and the width also needs to be as wide as the product line, then the chain plate type conveying line is placed in the tunnel to complete the process movement of mechanical products, and the needs of flow line assembly are reached.

[0003] The applicant finds that at least the following technical problems exist in the prior art: for the flow line of machine tool type equipment, the weight is heavy, the requirement for the pit is higher, and therefore the capital construction cost is very high.

[0004] At the same time, the traditional chain plate type flow line is in a chain plate cycle, the weight is heavy, and is more prone to wear, resulting in higher maintenance frequency and cost.

[0005] In addition, the existing heavy installation equipment flow line has high energy consumption and low load.

[0006] In addition, the existing heavy installation equipment flow line has high energy consumption and low load. CONTENT OF THE UTILITY MODEL

[0007] The utility model discloses a heavy installation flow line to solve the technical problems existing in the prior art. The preferred technical solutions in many technical solutions provided by the utility model can produce many technical effects, which are described below.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0009] A heavy installation flow line, comprising a reciprocating assembly, a driving assembly, a center rail assembly, a plug pin assembly, a carrier and two side circular rail assemblies, the reciprocating assembly is drivingly connected with the driving assembly and is slidingly connected with the center rail assembly, the reciprocating assembly is provided with a plug pin hole, the plug pin assembly is connected on the carrier and is detachably connected with the plug pin hole, the two side circular rail assemblies are located on the two sides of the center rail assembly, and the carrier is slidingly connected with the two side circular rail assemblies.

[0010] Preferably, the reciprocating assembly comprises a push-pull host and a reciprocating moving structure, the push-pull host is drivingly connected with the driving assembly, the reciprocating moving structure is slidingly connected with the center rail assembly and is connected with the push-pull host, and the reciprocating moving structure is provided with the plug pin hole.

[0011] Preferably, the reciprocating moving structure comprises a first upper cover plate and a bottom sliding square tube, the first upper cover plate is connected at the top of the bottom sliding square tube, the first upper cover plate and the bottom sliding square tube are provided with the plug-in pin hole at the corresponding positions, and one ends of the first upper cover plate and the bottom sliding square tube close to the driving assembly are connected with the push-pull main machine.

[0012] Preferably, the driving assembly comprises a main motor, a first transmission structure and a second transmission structure, the main motor is drivingly connected with the first transmission structure, two second transmission structures are located at two sides of the first transmission structure respectively, and two ends of each second transmission structure are drivingly connected with the first transmission structure and the push-pull main machine respectively.

[0013] Preferably, the center track assembly comprises a center track profile, a plurality of center track profiles are sequentially connected along the length direction to form the center track assembly, a sliding groove is formed in the center track profile, and the reciprocating moving structure is slidingly connected with the sliding groove.

[0014] Preferably, the center track assembly further comprises a second upper cover plate, two second upper cover plates are symmetrically connected at the top of the center track profile, and the two second upper cover plates are located at two sides of the reciprocating moving structure respectively.

[0015] Preferably, the center track assembly further comprises an auxiliary sliding piece, a plurality of connecting grooves are formed in the center track profile, and one auxiliary sliding piece is connected in each connecting groove.

[0016] Preferably, one fixing groove is arranged at each side of the center track profile, the fixing groove is matched with the shape of an external connecting structure, and the fixing grooves on two adjacent center track profiles are connected through the external connecting structure.

[0017] Preferably, the utility model further comprises a first steel belt winding and unwinding device and a first steel belt body, one end of the first steel belt body is connected with the first steel belt winding and unwinding device, and the other end of the first steel belt body is connected with the push-pull main machine.

[0018] Preferably, the utility model further comprises a second steel belt winding and unwinding device and a second steel belt body, one end of the second steel belt body is connected with the second steel belt winding and unwinding device, and the other end of the second steel belt body is connected with one end of the reciprocating moving structure away from the push-pull main machine.

[0019] The reciprocating assembly adopts the sliding reciprocating movement mode, the friction is low, and the energy consumption is low.

[0020] The two-side circular rail assemblies can further reduce friction force, effectively reduce energy consumption, and realize greater load;

[0021] The heavy equipment reassembly assembly line only needs to set up a pit at both ends of the reciprocating assembly to form a local excavation, and the pit can provide installation space for the driving assembly; only the center rail assembly and the two-side circular rail assemblies need to be arranged within the reciprocating movement range of the reciprocating assembly, and the coverage range of the center rail assembly and the two-side circular rail assemblies only needs to be provided with a shallow placement groove, without the need of excavating a deep pit, thereby saving capital construction cost;

[0022] The center rail assembly and the two-side circular rail assemblies have a relatively narrow width, so that a larger operation space is provided on the ground, and an operator can operate by stepping on the ground at the operation station, so that safety is more guaranteed; the center rail assembly and the two-side circular rail assemblies cooperate with each other to realize normal operation of the carrier within the narrowest width;

[0023] The driving assembly of the heavy equipment reassembly assembly line is not subjected to a vertical load, and does not need to bear the load, so that wear is reduced, the maintenance frequency is reduced, and the service life is prolonged;

[0024] The heavy equipment reassembly assembly line has a simpler structure, a shorter construction period, is more energy-saving, and realizes greater load. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical schemes in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0026] Figure 1 is a structural diagram of the present application;

[0027] Figure 2 is a detailed structural diagram of the center rail assembly, the plug-in pin assembly, the carrier and the two-side circular rail assemblies of the present application;

[0028] Figure 3 is a detailed structural diagram of the driving assembly of the present application;

[0029] Figure 4 is a detailed structural diagram of the reciprocating movement structure and the center rail assembly of the present application;

[0030] Figure 5 is a detailed structural diagram of the center rail assembly of the present application;

[0031] 1, reciprocating assembly; 11, push-pull main machine; 12, reciprocating moving structure; 121, first upper cover plate; 122, bottom sliding square tube; 13, plug-in pin hole;

[0032] 2, drive assembly; 21, main motor; 22, first transmission structure; 23, second transmission structure;

[0033] 3, center rail assembly; 31, center rail profile; 311, sliding groove; 312, connecting groove; 313, fixing groove; 32, second upper cover plate; 33, auxiliary sliding piece;

[0034] 4, plug-in pin assembly;

[0035] 5, carrying vehicle;

[0036] 6, two-side circular rail assembly;

[0037] 7, first steel belt winding and unwinding device; 71, first steel belt body;

[0038] 8, second steel belt winding and unwinding device. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical scheme and advantages of the utility model more clear, the technical scheme of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope protected by the utility model.

[0040] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "lateral", "length", "width", "height", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "side" and the like is based on the drawings attached Figure 1 The orientation or position relationship shown is only for the convenience of describing the utility model and simplifying the description, and is not indicative or implied that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0041] In the description of the utility model, still need explaining, unless another explicit provision and limitation, term '' install '' '' link '' '' connection '' should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium.

[0042] Reference Figures 1 to 5 The utility model provides a kind of reassembly assembly line, including reciprocating component 1, drive component 2, center track component 3, plug pin component 4, carrier 5 and two side circular rail components 6;

[0043] Reciprocating component 1 has enough length, can correspond to cover all operating stations, the length of center track component 3 is slightly greater than reciprocating component 1, reciprocating component 1 is driven connection with drive component 2 and is slidably connected with center track component 3, drive component 2 can provide power for reciprocating component 1, drive reciprocating component 1 to slide relative to center track component 3, realize the reciprocating motion of reciprocating component 1, sliding reciprocating motion mode, friction is lower, energy consumption is less;

[0044] Reciprocating component 1 is provided with plug pin hole 13, plug pin hole 13 can be opened as needed according to the design position of operating station;

[0045] Plug pin component 4 is connected on carrier 5 and is detachably connected with plug pin hole 13, after reciprocating component 1 moves to position, plug pin component 4 connected on carrier 5 can form plug pin with plug pin hole 13, at this time, reciprocating component 1 can drive carrier 5 to move reciprocatingly synchronously, after carrier 5 moves to position, plug pin component 4 connected on carrier 5 can form pull pin with plug pin hole 13, at this time, reciprocating component 1 can move by itself, and carrier 5 is not driven to move synchronously;

[0046] Two side circular rail components 6 are located at the two sides of center track component 3, carrier 5 is slidably connected with two side circular rail components 6, two side circular rail components 6 are preferably two circular track structures, and the two circular track structures are preferably symmetrically arranged at the two sides of center track component 3, and carrier 5 is slidably connected with the two circular track structures respectively, the circular track structure is prior art, which is applied in the embodiment, can further reduce friction, effectively reduce energy consumption, and simultaneously realize greater load;

[0047] The heavy equipment reassembly assembly line only needs to set up a pit at both ends of the reciprocating assembly 1 to form a local excavation, and the pit can also provide installation space for the driving assembly 2. Only the central rail assembly 3 and the two side circular rail assemblies 6 need to be arranged within the reciprocating movement range of the reciprocating assembly 1, and the coverage of the central rail assembly 3 and the two side circular rail assemblies 6 only needs to form a shallow placement groove, without the need to dig a deep pit, thereby saving the cost of infrastructure;

[0048] The central rail assembly 3 and the two side circular rail assemblies 6 are relatively narrow in width, so that there is more operating space on the ground. The operator can step on the ground to operate at the operating station, which is safer. The central rail assembly 3 and the two side circular rail assemblies 6 cooperate with each other to enable the carrier 5 to normally operate within the narrowest width.

[0049] The driving assembly 2 of the heavy equipment reassembly assembly line is not subjected to a vertical load and does not need to bear the load, thereby reducing wear and tear, lowering the frequency of maintenance and repair, and prolonging the service life.

[0050] The structure of the heavy equipment reassembly assembly line is simpler, and the construction period is shorter, which can be completed in about 15 days.

[0051] The heavy equipment reassembly assembly line is more energy-saving, and can save more than 60% of energy compared with the traditional assembly line, while realizing a larger load. Compared with the traditional assembly line with a load of less than 100 tons, the heavy equipment reassembly assembly line can load up to 1000 tons or even more.

[0052] As an optional embodiment, the reciprocating assembly 1 includes a push-pull main machine 11 and a reciprocating movement structure 12. The push-pull main machine 11 is drivingly connected with the driving assembly 2. The reciprocating movement structure 12 is slidingly connected with the central rail assembly 3 and connected with the push-pull main machine 11. The reciprocating movement structure 12 is provided with a plug pin hole 13.

[0053] After the driving assembly 2 is started, the push-pull main machine 11 can be driven to slide relative to the central rail assembly 3 to realize reciprocating movement.

[0054] After the reciprocating movement structure 12 is moved to a position, the plug pin assembly 4 connected to the carrier 5 can form a plug pin with the plug pin hole 13. At this time, the movement of the reciprocating movement structure 12 can drive the carrier 5 to move.

[0055] After the carrier 5 is moved to a position, the plug pin assembly 4 connected to the carrier 5 can form a plug pin with the plug pin hole 13. At this time, the reciprocating movement structure 12 can be moved by itself and will not drive the carrier 5 to move synchronously.

[0056] As an optional implementation, the reciprocating moving structure 12 comprises a first upper cover plate 121 and a bottom sliding square tube 122, the first upper cover plate 121 is connected at the top of the bottom sliding square tube 122, the first upper cover plate 121 and the bottom sliding square tube 122 are provided with plug-in pin holes 13 at corresponding positions, and one end of the first upper cover plate 121 and the bottom sliding square tube 122 close to the driving assembly 2 is connected with the push-pull main machine 11.

[0057] As an optional implementation, the driving assembly 2 comprises a main motor 21, a first transmission structure 22 and a second transmission structure 23.

[0058] The main motor 21 is drivingly connected with the first transmission structure 22, two second transmission structures 23 are respectively located at two sides of the first transmission structure 22, and two ends of each second transmission structure 23 are respectively drivingly connected with the first transmission structure 22 and the push-pull main machine 11.

[0059] After the main motor 21 is started, the first transmission structure 22 can be driven to start transmission, the first transmission structure 22 can drive the two second transmission structures 23 to start transmission in the transmission process, and the two second transmission structures 23 can jointly drive the push-pull main machine 11 to reciprocate.

[0060] In the embodiment, the first transmission structure 22 and the second transmission structure 23 can adopt a combination structure of a transmission wheel and a chain or a transmission wheel and a synchronous belt, which is a conventional technology, and thus will not be further described.

[0061] As an optional implementation, the center rail assembly 3 comprises center rail profiles 31, a plurality of center rail profiles 31 are sequentially connected along the length direction to form the center rail assembly 3, and a sliding groove 311 is formed in the center rail profile 31.

[0062] In addition, the number of the center rail profiles 31 can be flexibly adjusted according to actual needs, and the reciprocating moving structure 12 and the two side round rail assemblies 6 are also preferably designed in a form of combination of a plurality of single bodies, so that the length of the assembly line can be flexibly extended as needed. Compared with the problem that the length of the traditional chain plate production line cannot be extended after installation, the length of the reassembled assembly line can be extended in the later use process, which is more suitable for a wide range of application scenarios.

[0063] As an optional implementation, the center track assembly 3 further comprises a second upper cover plate 32, the top of the center track profile 31 is symmetrically connected with two second upper cover plates 32, and the connection is preferably bolted connection, so as to be easily disassembled, and the two second upper cover plates 32 are respectively located on both sides of the first upper cover plate 121 of the reciprocating structure 12, and the two second upper cover plates 32 can be used to connect other auxiliary structures on both sides of the reciprocating structure 12.

[0064] As an optional implementation, the center track assembly 3 further comprises an auxiliary sliding piece 33, and a plurality of connecting grooves 312 are formed in the center track profile 31, and one auxiliary sliding piece 33 is connected in each connecting groove 312, the auxiliary sliding piece 33 is preferably inserted into the connecting groove 312, and the auxiliary sliding piece 33 can form actual frictional contact with the reciprocating structure 12, and the auxiliary sliding piece 33 can further reduce friction and energy consumption.

[0065] As an optional implementation, one fixing groove 313 is arranged on each side of the center track profile 31, the fixing groove 313 is matched with the shape of the external connecting structure, and the fixing grooves 313 on the adjacent two center track profiles 31 are connected by the external connecting structure. In the embodiment, the fixing groove 313 is preferably a semicircular groove, the external connecting structure is preferably a round bar, and the connecting ends of the adjacent two fixing grooves 313 are connected by the round bar.

[0066] As an optional implementation, the first steel belt winding and unwinding device 7 and the first steel belt body 71 are further included.

[0067] The first steel belt winding and unwinding device 7 is preferably a steel belt winding and unwinding machine, the structure of the steel belt winding and unwinding machine is prior art, the steel belt can be wound and unwound, and the first steel belt winding and unwinding device 7 is placed in a pit close to the driving assembly 2.

[0068] One end of the first steel belt body 71 is connected with the first steel belt winding and unwinding device 7, the other end of the first steel belt body 71 is connected with the push-pull main machine 11, when the push-pull main machine 11 moves away from the first steel belt winding and unwinding device 7, a gap is formed on the center track assembly 3, dust or impurities are easily introduced into the center track assembly 3 for a long time, and use is affected, therefore, through the arrangement of the first steel belt winding and unwinding device 7, when the push-pull main machine 11 moves away from the first steel belt winding and unwinding device 7, the first steel belt body 71 can be pulled out at the same time, the top of the center track assembly 3 is shielded, and the dustproof effect and the protection effect are achieved.

[0069] As an optional implementation, the second steel belt winding and unwinding device 8 and the second steel belt body are further included.

[0070] The second steel belt winding and unwinding device 8 is preferably a steel belt winding and unwinding machine, the structure of which is prior art and can wind and unwind the steel belt, and the second steel belt winding and unwinding device 8 is placed in a pit away from the driving assembly 2;

[0071] One end of the second steel belt body is connected with the second steel belt winding and unwinding device 8, and the other end of the second steel belt body is connected with one end of the reciprocating moving structure 12 away from the push-pull main machine 11, when the push-pull main machine 11 moves away from the second steel belt winding and unwinding device 8, a gap will be formed on the center track assembly 3, and dust or impurities will easily enter the center track assembly 3 for a long time, which will affect the use, therefore, through the arrangement of the second steel belt winding and unwinding device 8, when the push-pull main machine 11 moves away from the first steel belt winding and unwinding device 7, the second steel belt body can be pulled out at the same time, and the top of the center track assembly 3 can be shielded, which can play a dustproof role and a protection role.

[0072] The above is only a specific implementation manner of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A reassembly pipeline, comprising: The utility model provides a kind of center rail assembly, including reciprocating component (1), drive assembly (2), center rail assembly (3), plug pin assembly (4), carrier (5) and two side round rail assembly (6), the reciprocating component (1) is drivenly connected with the drive assembly (2) and is slidably connected with the center rail assembly (3), plug pin hole (13) is provided on the reciprocating component (1), the plug pin assembly (4) is connected on the carrier (5) and is detachably connected with the plug pin hole (13), two side round rail assembly (6) is located on the two sides of the center rail assembly (3), and the carrier (5) is slidably connected with the two side round rail assembly (6).

2. The reassembly pipeline of claim 1, wherein, The reciprocating component (1) includes a push-pull main machine (11) and a reciprocating moving structure (12), the push-pull main machine (11) is drivingly connected with the drive assembly (2), and the reciprocating moving structure (12) is slidably connected with the center rail assembly (3) and connected with the push-pull main machine (11). The reciprocating moving structure (12) is provided with the plug pin hole (13).

3. The reassembly pipeline of claim 2, wherein, The reciprocating moving structure (12) includes a first upper cover plate (121) and a bottom sliding square tube (122), the first upper cover plate (121) is connected to the top of the bottom sliding square tube (122), and the first upper cover plate (121) and the bottom sliding square tube (122) are provided with the plug pin hole (13) at corresponding positions. The first upper cover plate (121) and the bottom sliding square tube (122) are connected with the push-pull main machine (11) at one end close to the drive assembly (2).

4. The reassembly pipeline of claim 2, wherein, The drive assembly (2) includes a main motor (21), a first transmission structure (22), and a second transmission structure (23). The main motor (21) is drivingly connected with the first transmission structure (22). Two second transmission structures (23) are located on the two sides of the first transmission structure (22). The two ends of each second transmission structure (23) are drivingly connected with the first transmission structure (22) and the push-pull main machine (11).

5. The reassembly pipeline of claim 2, wherein, The center rail assembly (3) includes a center rail profile (31). A plurality of center rail profiles (31) are sequentially connected along the length direction to form the center rail assembly (3). The center rail profile (31) is internally provided with a sliding groove (311). The reciprocating moving structure (12) is slidably connected with the sliding groove (311).

6. The reassembly pipeline of claim 5, wherein, The center rail assembly (3) further includes a second upper cover plate (32). The top of the center rail profile (31) is symmetrically connected with two second upper cover plates (32). The two second upper cover plates (32) are located on the two sides of the reciprocating moving structure (12), respectively.

7. The reassembly pipeline of claim 5, wherein, The center rail assembly (3) further includes an auxiliary sliding member (33). The center rail profile (31) is internally provided with a plurality of connecting grooves (312). Each connecting groove (312) is internally connected with an auxiliary sliding member (33).

8. The reassembly pipeline of claim 5, wherein, Two sides of the center rail profile (31) are respectively provided with a fixing groove (313), the shape of the fixing groove (313) matches the shape of the external connecting structure, and the fixing grooves (313) on two adjacent center rail profiles (31) are connected by the external connecting structure.

9. The reassembly pipeline of claim 2, wherein, Further comprising a first steel belt winding and unwinding device (7) and a first steel belt body (71), one end of the first steel belt body (71) is connected with the first steel belt winding and unwinding device (7), and the other end of the first steel belt body (71) is connected with the push-pull main machine (11).

10. The rework line of claim 2, wherein, Further comprising a second steel belt winding and unwinding device (8) and a second steel belt body, one end of the second steel belt body is connected with the second steel belt winding and unwinding device (8), and the other end of the second steel belt body is connected with one end of the reciprocating movement structure (12) away from the push-pull main machine (11).

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