Automatic frame inserting equipment for cover plate

By designing an automatic cover plate insertion and cleaning device, the automatic insertion and cleaning of cover plates has been realized, solving the problem of low efficiency of manual operation, improving production efficiency and reducing labor costs.

CN223804434UActive Publication Date: 2026-01-16SUZHOU WANJIANG INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520318438.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-01-16
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

In the existing technology, the framing and cleaning process of the cover plate requires manual operation, which is inefficient and increases labor costs.

Method used

An automatic cover plate insertion and frame device was designed, including a cover plate transport line, insertion fixture, cleaning fixture assembly and automatic loading and unloading assembly, to realize the automatic insertion and cleaning of cover plates. Through the cooperation of components such as moving components, rotating shaft and drive motor, the automatic collection, transfer and cleaning of cover plates are realized.

Benefits of technology

It improved the efficiency of cover plate insertion and frame insertion, reduced labor costs, and automated the batch feeding and cleaning process of cover plates, thereby improving production efficiency and cleaning effect.

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Abstract

The utility model discloses automatic frame inserting equipment for a cover plate. The automatic frame inserting equipment comprises a rack; the cover plate transportation streamline is used for transporting the cover plate; the cover plate plug-in mounting device comprises a moving assembly and a plug-in mounting jig, the plug-in mounting jig is in butt joint with the cover plate conveying streamline, and the moving assembly drives the plug-in mounting jig to move; and the cleaning jig assembly comprises a cleaning jig used for bearing the cover plate, a jig conveying line and an automatic feeding and discharging assembly, and the automatic feeding and discharging assembly is installed on the rack and used for transferring the cleaning jig. The automatic frame inserting device has the advantages that automatic frame inserting and batch discharging of the cover plate are achieved, the frame inserting efficiency is improved, and the labor cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic technology field, specifically relates to a cover plate automatic frame inserting equipment. BACKGROUND

[0002] In production, various cover plates are generally processed by stamping equipment, and the processed cover plates need to be framed and cleaned before being used again. In the prior art, the formed cover plates need to be transferred to a cleaning device for surface cleaning. However, this step is mostly manually performed to take the stamping parts, unload, frame, and then transport and deliver, which is low in efficiency and increases labor cost. SUMMARY

[0003] To solve the above technical problems, the utility model provides a cover plate automatic frame inserting equipment, which realizes automatic frame insertion of cover plates, batch unloading, improves frame insertion efficiency, and reduces labor cost.

[0004] Specifically, the utility model discloses a cover plate automatic frame inserting equipment, which comprises:

[0005] a rack;

[0006] a cover plate transportation flow line for transporting cover plates;

[0007] a cover plate inserting device comprising a moving assembly and an inserting jig, wherein the inserting jig is connected to the cover plate transportation flow line, and the moving assembly drives the inserting jig to move;

[0008] a cleaning jig assembly comprising a cleaning jig for receiving the cover plates, a jig transportation line, and an automatic feeding and discharging assembly, wherein the automatic feeding and discharging assembly is installed on the rack and is used for transferring the cleaning jig.

[0009] The above technical solution has the advantages of realizing automatic frame insertion of cover plates, batch unloading, improving frame insertion efficiency, and reducing labor cost.

[0010] Further, the inserting jig comprises a mounting plate, an inserting plate, and an opening and closing driving element, wherein the opening and closing driving element is symmetrically installed on the mounting plate, the inserting plate is symmetrically arranged and connected to the opening and closing driving element, and the inserting plate is vertically arranged and has a plurality of inserting grooves on the side surface.

[0011] The above technical solution has the advantages of arranging the inserting plate to receive the cover plates transported from the cover plate transportation flow line, receiving the cover plates into the inserting grooves, arranging the cover plates in the inserting grooves, and completing the automatic collection operation of the cover plates without manual participation.

[0012] Further, the inserting jig further comprises a rotating shaft fixed at the rear side of the mounting plate and a driving motor, the rotating shaft is rotatably installed with the moving assembly, and the driving motor drives the rotating shaft to rotate.

[0013] The beneficial effects of the above technical scheme are that after the inserting plate is collected, the rotating shaft is rotated under the driving of the moving assembly, so that the whole inserting plate is aligned with the cleaning jig, then the inserting plate is released from the cover plate, the cover plate is transferred, and the efficiency is improved.

[0014] Further, the cleaning jig comprises a frame and a bottom plate, the bottom plate is provided with a partition plate, and the partition plate and the frames on both sides are provided with fixing grooves for fixing the cover plates.

[0015] The beneficial effects of the above technical scheme are that the partition plate plays a fixing role, and the fixing grooves can maintain the spacing between the cover plates, so that the cover plates can be completely cleaned during cleaning.

[0016] Further, the cover plate transportation flow line is provided with a correction mechanism, which comprises a lower plate installed at the bottom of the cover plate transportation flow line, a moving plate symmetrically arranged on the lower plate, a correction plate installed on the moving plate, the correction plate extending from both sides of the cover plate transportation flow line, and a plurality of rollers installed on the correction plate.

[0017] The beneficial effects of the above technical scheme are that the correction plate is connected with the moving plate, the moving plate can move, the rollers on the correction plate limit the cover plate, the position of the cover plate is adjusted, and the cover plate can smoothly enter the inserting plate.

[0018] Further, the frame is provided with a positioning groove at the bottom of the four corners, the frame is provided with a positioning block at the corresponding position of the positioning groove, and when a plurality of frames are stacked, the positioning block extends into the positioning groove.

[0019] The beneficial effects of the above technical scheme are that the positioning groove and the positioning block facilitate the stacking of a plurality of cleaning jigs, and facilitate the transfer and storage of the jigs.

[0020] Further, the jig transportation line is located below the cover plate transportation flow line and is arranged perpendicularly to the cover plate transportation flow line, and the jig transportation line comprises a transportation belt.

[0021] The beneficial effects of the above technical scheme are that the cleaning jigs are automatically transferred by the belt, the automatic flow of the cleaning jigs is realized, and the efficiency of the blanking is ensured.

[0022] Further, the automatic blanking and feeding assembly comprises a moving module and a blanking and feeding clamp jaw, the moving module is installed on the rack, and the blanking and feeding clamp jaw is connected with a driving member for driving opening and closing.

[0023] The beneficial effect of the above technical solution is that the up and down feeding clamping jaws are arranged to facilitate up and down feeding, and the driving element is opened and closed to drive the cleaning jig to realize automatic up and down feeding, which is simple in structure and convenient to control.

[0024] Further, the moving assembly comprises a horizontal moving module and a vertical moving module, the vertical moving module drives the plug-in jig to move upward to align the empty plug-in slot with the cover plate until all the plug-in slots are filled with the cover plate.

[0025] The beneficial effect of the above technical solution is that the vertical moving module drives the plug-in plate to move upward by a distance of one plug-in slot each time until all the plug-in slots on the plug-in plate are filled with the cover plate, and then the horizontal moving module is used for transfer. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiments or prior art description will be briefly introduced as follows.

[0027] Figure 1 is a schematic diagram of the overall structure of the automatic cover plate inserting device of the present application

[0028] Figure 2 is an enlarged view of A of the present application

[0029] Figure 3 is an enlarged view of B of the present application

[0030] Figure 4 is an installation structure diagram of the plug-in jig of the present application

[0031] Figure 5 is a side sectional view of the plug-in jig of the present application

[0032] Figure 6 is a structure diagram of the cleaning jig of the present application

[0033] Figure 7 is a structure diagram of the correction mechanism of the present application

[0034] Figure 8 is a structure diagram of the cover plate conveying line of the present application

[0035] Figure 9 is a structure diagram of the automatic up and down assembly of the present application

[0036] Figure 10 is a top view structure diagram of the cover plate conveying line and the jig conveying line of the present application.

[0037] The labels involved in the drawings are as follows:

[0038] Rack 1; Cover plate transportation streamline 2; Cover plate 21; Baffle 22; Moving assembly 3; Inserting jig 4; Mounting plate 41; Inserting plate 42; Opening and closing driving part 43; Rotation shaft 44; Driving motor 45; Inserting groove 46; Vertical moving plate 47; Mounting seat 48; Cleaning jig 5; Frame 51; Positioning groove 511; Positioning block 512; Bottom plate 52; Fixed protrusion 521; Partition plate 53; Fixed groove 54; Jig transportation line 6; Transportation belt 61; Automatic feeding and discharging assembly 7; Moving module 71; Feeding and discharging clamping jaw 72; Horizontal plate 73; Correction mechanism 8; Lower plate 81; Moving plate 82; Correction plate 83; Roller 84; Synchronous belt 85; Side plate 86. DETAILED DESCRIPTION

[0039] The utility model will be further explained in detail in connection with the drawings.

[0040] As Figures 1-3 shown, the utility model discloses a kind of cover plate automatic frame inserting equipment, comprising:

[0041] Rack 1;

[0042] Cover plate transportation streamline 2 for transporting cover plate 21;

[0043] Cover plate inserting device, including moving assembly 3 and inserting jig 4, the inserting jig 4 is connected with the cover plate transportation streamline 2, the moving assembly 3 drives the inserting jig 4 to move;

[0044] Cleaning jig assembly, including the cleaning jig 5 for receiving the cover plate 21, jig transportation line 6 and automatic feeding and discharging assembly 7, the automatic feeding and discharging assembly 7 is installed on the rack 1, for transfer cleaning jig 5.

[0045] The beneficial effects of the above technical scheme are that automatic frame insertion of cover plate 21 is realized, batch feeding is realized, frame insertion efficiency is improved, and labor cost is reduced.

[0046] In some embodiments (such as Figure 4 , 5As shown in the figure), the insertion jig 4 comprises: a mounting plate 41, an insertion plate 42, and an opening and closing driving member, the opening and closing driving member is symmetrically mounted on the mounting plate 41, the driving opening and closing member is a cylinder, and the insertion plate 42 is symmetrically arranged and connected with the extension end of the cylinder; The mounting plate 41 is also fixed with a guide rail, the guide rail is horizontally arranged, the insertion slot 46 is provided with a sliding block, and the sliding block slides along the guide rail; The insertion plate 42 is vertically arranged and a plurality of insertion slots 46 are formed on the side surface, the insertion slot 46 is used for accommodating the cover plate 21, the number of the insertion plate 42 can be multiple, and the insertion slots 46 have different sizes and different intervals, so that different models of cover plates 21 can be collected; In use, the insertion plate 42 is driven to descend by the moving assembly 3, so that the insertion plate 42 is located on both sides of the cover plate conveying flow line 2, the uppermost insertion slot 46 is connected with the cover plate conveying flow line 2, at this time, the cover plate conveying flow line 2 conveys the cover plate 21, the cover plate 21 is driven into the insertion slot 46 by the conveying line, then the vertical moving module drives the insertion plate 42 to move upwards so that the empty insertion slot 46 is aligned with the cover plate 21, until all the insertion slots 46 are filled with the cover plates 21, and then the cover plates 21 are arranged in the insertion slots 46, and then the cylinder is retracted to clamp the cover plates 21, so as to avoid falling, and the automatic collection operation of the cover plates 21 is completed without manual participation.

[0047] Further, the insertion jig 4 further comprises a rotating shaft 44 fixed on the rear side of the mounting plate 41 and a driving motor 45, the rotating shaft 44 is rotatably mounted with the moving assembly 3, the driving motor 45 drives the rotating shaft 44 to rotate, the moving assembly 3 comprises a horizontal moving module and a vertical moving module, which can be a lead screw motor module or a synchronous belt module, the vertical moving plate 47 is arranged on the vertical moving module, the mounting seat 48 is mounted on the side surface of the vertical moving plate 47, the bearing is arranged in the mounting seat 48, the rotating shaft 44 is mounted in the mounting seat 48, the mounting plate 41 is fixedly connected with the rotating shaft 44, one end of the rotating shaft 44 is connected with the driving motor 45, and the main body of the driving motor 45 is fixed on the vertical moving plate 47. After the insertion plate 42 completes the collection, the whole insertion plate 42 is transferred to the upper side of the cleaning jig 5 under the driving of the moving assembly 3, then the rotating shaft 44 rotates to rotate the whole insertion plate 42 by 90 degrees, aligns with the cleaning jig, puts the cover plate 21 into the cleaning jig, then the insertion plate 42 releases the cover plate 21, and the transfer of the cover plate 21 is completed, thereby improving the efficiency.

[0048] In some embodiments (such as Figure 6As shown in the figure, the cleaning jig 5 comprises a frame 51 and a bottom plate 52, the bottom plate 52 is provided with a partition plate 53, the partition plate 53 and the frame 51 on both sides are provided with a fixing groove 54 for fixing the cover plate 21, the number and position of the fixing groove 54 correspond to the plug-in groove, so that the cover plate 21 on the plug-in plate 42 can be smoothly transferred into the cleaning jig 5, the spacing between the cover plates 21 is maintained, and the cover plates 21 can be thoroughly cleaned during the cleaning process; at the same time, a plurality of fixing protrusions 521 are arranged on the upper side of the bottom plate 52 at both ends of the partition plate 53, and grooves matched with the fixing protrusions 521 are arranged at both ends of the partition plate 53, so that the position of the partition plate 53 can be moved left and right, and the cleaning jig 5 is suitable for different models of cover plates 21.

[0049] Further, the frame 51 is provided with a positioning groove 511 at the bottom of the four corners, and the frame 51 is provided with a positioning block 512 at the position corresponding to the positioning groove 511, when a plurality of frames 51 are stacked, the top of the positioning block 512 extends into the positioning groove 511, and the positioning groove 511 and the positioning block 512 facilitate the stacking of the plurality of cleaning jigs 5, and facilitate the transfer and jig stacking.

[0050] In some embodiments (such as Figure 7 As shown in the figure, the cover plate transportation flow line 2 is provided with a correction mechanism 8, which comprises a lower plate 81 mounted at the bottom of the cover plate transportation flow line 2, a side plate 86 fixedly arranged on the side of the lower plate 81, the side plate 86 being provided with through holes and being mounted on the lower side of the cover plate transportation flow line 2 through screws, the lower plate 81 being provided with two symmetrically arranged moving plates 82, the lower plate 81 being provided with a guide rail and a sliding block, the sliding block being mounted on the moving plate 82 through screws, the sliding block moving along the guide rail, the guide rail being arranged along the width direction of the cover plate transportation flow line 2, the number of the moving plates 82 being two, the side being provided with a synchronous wheel and a synchronous belt 85, the synchronous wheel being driven to rotate by a motor, the two moving plates 82 being provided with fixing blocks and being fixedly mounted on both sides of the synchronous belt 85, the synchronous wheel driving the synchronous belt 85 to move, the moving plate 82 being driven to separate or close, the moving plate 82 being provided with a strip-shaped hole and being mounted on the correction plate 83 through screws, so as to facilitate the adjustment of the position of the correction plate 83, the correction plate 83 extending from both sides of the cover plate transportation flow line 2 and being provided with a plurality of mounting shafts arranged side by side at the top, the mounting shafts being provided with rollers 84, when the cover plate transportation flow line 2 transports the cover plate 21 to between the two groups of rollers 84, the synchronous belt 85 rotates, the rollers 84 move inward to clamp, the position of the cover plate 21 is adjusted, the cover plate 21 is smoothly fed into the plug-in groove 46, after the adjustment, the synchronous belt 85 reversely rotates, the moving plate 82 moves outward to return to the original position. Dynamic online correction, the line body does not need to stop; accurate positioning of the cover plate 21.

[0051] The cover plate transportation flow line 2 is also a belt line (such as Figure 8As shown), a baffle 22 is also provided on the upper side. The baffle 22 is installed on the side of the belt conveyor through vertical plates on both sides. A gap is left between the baffle 22 and the cover plate transport flow line 2 for the horizontally placed cover plate 21 to pass through. If the cover plate 21 is in a vertical state, it cannot pass through.

[0052] Furthermore, the fixture transport line 6 is located below the cover plate transport flow line 2 (e.g., Figure 10 As shown), the fixture transport line 6 is set perpendicular to the cover plate transport line 2. The fixture transport line 6 includes a transport belt 61, which is also driven to rotate by a motor. The cleaning fixture 5 is transported on the fixture transport line 6, and is handled by the automatic loading and unloading components 7 on both sides. The insertion fixture 4 is located on the upper side of the fixture transport line 6.

[0053] In some implementation schemes (such as) Figure 9 As shown), the automatic loading and unloading assembly 7 includes: a moving module 71 and loading and unloading grippers 72. The moving module 71 is mounted on the frame 1. A horizontal plate is mounted on the bottom of the moving module 71. The driving component is a cylinder symmetrically fixed at the bottom of the horizontal plate. The loading and unloading grippers 72 are controlled to open and close by the driving component. The moving module 71 includes a vertical linear module and a horizontal linear module, so that the loading and unloading grippers 72 can move horizontally and vertically to grip the cleaning fixture 5 and realize automatic loading and unloading.

[0054] In the working process, firstly, the cover plate transport line 2 connects to the upstream processing equipment to transport the stamped cover plates 21. The posture of the cover plates 21 is corrected by the correction mechanism 8, and then they enter the insertion slots 46 on the insertion fixture 4. Then, the insertion plate 42 is lifted upward by the moving component 3 so that the next empty insertion slot 46 is aligned with the cover plate 21 transported by the cover plate transport line 2, until all insertion slots 46 are filled with cover plates 21. At this time, the automatic loading and unloading component 7 picks up the empty cleaning fixture 5 and places it on the fixture transport line 6. The insertion fixture 4 moves to the upper side of the cleaning fixture 5, the rotating shaft 44 rotates, and the insertion plate 42 flips 90 degrees so that all the cover plates 21 face down and are aligned with the cleaning fixture 5. After the cover plates 21 are placed in the cleaning fixture 5, the insertion fixture 4 returns to its position, the empty cleaning fixture 5 continues to be loaded, and the full cleaning fixture 5 is transferred. The number of insertion fixtures 4 and cleaning fixtures 5 can be set according to the usage requirements. High-speed, precise inserting, uninterrupted, continuous online inserting; cover plate 21 is inserted into cleaning fixture 5 with high precision and reliability. This application uses inserting fixture 4, which enables high-speed and accurate insertion of cover plate 21; cover plate 21 can be dynamically and in real time calibrated on the production line; cover plates 21 can be inserted into cleaning fixture 5 in batches with high precision, and fixtures with inserted cover plates 21 and empty fixtures can be automatically returned.

[0055] For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A cover plate automatic frame insertion apparatus characterized by comprising: Include: Rack (1); Cover plate transport flow line (2) for transporting cover plate (21); Cover plate insertion device, including moving assembly (3) and insertion jig (4), the insertion jig (4) is connected with the cover plate transport flow line (2), the moving assembly (3) drives the insertion jig (4) to move; Cleaning jig assembly, including cleaning jig (5) for receiving the cover plate (21), jig transport line (6) and automatic feeding and discharging assembly (7), the automatic feeding and discharging assembly (7) is installed on the rack (1), used for transfer cleaning jig (5).

2. The cover plate automatic frame insertion apparatus according to claim 1, characterized by, The insertion jig (4) comprises: a mounting plate (41), an insertion plate (42) and an opening and closing driving element (43), the opening and closing driving element (43) is symmetrically installed on the mounting plate (41), the insertion plate (42) is symmetrically arranged and connected with the opening and closing driving element (43), the insertion plate (42) is vertically arranged and a plurality of insertion grooves (46) are formed on the side surface, the insertion grooves (46) are used for receiving the cover plate (21).

3. The cover plate automatic frame insertion apparatus according to claim 2, wherein The insertion jig (4) further comprises a rotating shaft (44) fixed on the rear side of the mounting plate (41) and a driving motor (45), the rotating shaft (44) is rotatably installed with the moving assembly (3), and the driving motor (45) drives the rotating shaft (44) to rotate.

4. The cover plate automatic frame insertion apparatus according to claim 1, wherein The cleaning jig (5) comprises a frame (51) and a bottom plate (52), the bottom plate (52) is provided with a partition plate (53), and the partition plate (53) and the frame (51) on both sides are provided with fixing grooves (54) for fixing the cover plate (21).

5. The cover plate automatic frame insertion apparatus according to claim 1, wherein The cover plate transport flow line (2) is provided with a correction mechanism (8), comprising: a lower plate (81) installed at the bottom of the cover plate transport flow line (2), the lower plate (81) is provided with a moving plate (82) symmetrically arranged, the moving plate (82) is installed with a correction plate (83), the correction plate (83) extends from both sides of the cover plate transport flow line (2), and a plurality of rollers (84) are installed on the correction plate (83).

6. The cover plate automatic frame insertion apparatus according to claim 4, wherein The frame (51) is provided with a positioning groove (511) at the bottom of the four corners, and the frame (51) is provided with a positioning block (512) at the corresponding position of the positioning groove (511), when a plurality of frames (51) are stacked, the top of the positioning block (512) extends into the positioning groove (511).

7. The cover plate automatic frame insertion apparatus according to claim 1, wherein The jig transport line (6) is located below the cover plate transport flow line (2) and is perpendicular to the cover plate transport flow line (2), and the jig transport line (6) comprises a transport belt (61).

8. The cover plate automatic frame insertion apparatus according to claim 1, wherein The automatic feeding and discharging assembly (7) comprises a moving module (71) and an up and down feeding clamp jaw (72), the moving module (71) is installed on the rack (1), and the up and down feeding clamp jaw (72) is connected with a driving element for driving opening and closing.

9. The cover plate automatic frame insertion apparatus according to claim 2, wherein The moving assembly (3) comprises a horizontal moving module and a vertical moving module, the vertical moving module drives the insertion jig (4) to move upward so that the empty insertion grooves (46) are aligned with the cover plate (21), until all the insertion grooves (46) are filled with cover plates (21).