Cloud control oil engine communication monitoring equipment
By using cloud-controlled generator communication and monitoring equipment to collect and monitor generator operation data in real time, the problem of difficulty in timely detection of faults in traditional generator management has been solved, and efficient operation and maintenance of the equipment has been achieved.
Patent Information
- Application Number
- CN202520777621.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-04-23
AI Technical Summary
The existing oil generator management method relies on manual periodic inspections, which makes it difficult to detect faults in a timely manner. The lack of real-time data collection and analysis makes it impossible to obtain key parameters in a timely manner, affecting the operating efficiency and lifespan of the equipment.
The cloud-controlled generator communication and monitoring equipment integrates control chips, acquisition units, storage units, communication units, and alarm units. It collects data in real time through generator sensors and transmits it to a remote monitoring platform to achieve real-time monitoring and early warning.
It enables real-time monitoring and predictive maintenance of the generator's operating status, reducing maintenance costs and downtime, and improving equipment lifespan and operating efficiency.
Smart Images
Figure CN223806210U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to oil engine monitoring technical field, especially relates to cloud control oil engine communication monitoring equipment. BACKGROUND
[0002] In modern society, oil engine is widely used in industrial production, transportation, commercial operation and many other fields, and provides power for electricity, manufacturing, petrochemical industry and mining industry in industry, is standby and main power supply, is the power core of automobile, ship and airplane in transportation, plays a key role in different transportation scenes, guarantees normal operation of shopping mall, hotel, financial institution and communication base station in commercial operation, and is also indispensable in agricultural, construction and emergency rescue fields, and its stable operation is of great significance, can not only guarantee continuous production, ensure personnel safety, maintain equipment life and reduce economic loss, but also is crucial to maintaining social order.
[0003] However, the existing traditional oil engine management mode has obvious disadvantages, first, the monitoring means is single, and is mostly dependent on artificial regular inspection to master the running state of the oil engine, which not only consumes a lot of manpower and time cost, and in the inspection interval, if the oil engine suddenly fails, it is difficult to be detected and processed in time, for example, the artificial inspection cycle is long for a remote base station, once the oil engine has conditions such as insufficient fuel and component failure, it is difficult to find in time, and further affects the normal operation of the base station, second, the real-time collection and analysis of the running data of the oil engine is lacked, the key parameters such as oil temperature, oil pressure and speed cannot be obtained in time, so that it is difficult to comprehensively evaluate and carry out predictive maintenance on the running state of the oil engine, which leads to that the oil engine is often repaired after obvious failure, not only increases the repair cost and downtime, but also reduces the service life and operation efficiency of the equipment.
[0004] Therefore, the cloud control oil engine communication monitoring equipment is provided. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims at providing cloud control oil engine communication monitoring equipment, which can solve the problems that the existing traditional oil engine management mode has obvious disadvantages, first, the monitoring means is single, and is mostly dependent on artificial regular inspection to master the running state of the oil engine, which not only consumes a lot of manpower and time cost, and in the inspection interval, if the oil engine suddenly fails, it is difficult to be detected and processed in time, for example, the artificial inspection cycle is long for a remote base station, once the oil engine has conditions such as insufficient fuel and component failure, it is difficult to find in time, and further affects the normal operation of the base station, second, the real-time collection and analysis of the running data of the oil engine is lacked, the key parameters such as oil temperature, oil pressure and speed cannot be obtained in time, so that it is difficult to comprehensively evaluate and carry out predictive maintenance on the running state of the oil engine, which leads to that the oil engine is often repaired after obvious failure, not only increases the repair cost and downtime, but also reduces the service life and operation efficiency of the equipment.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: cloud control oil machine communication monitoring equipment, including box body and oil machine early warning monitoring system, the inside of box body is provided with circuit board, the top of circuit board is provided with control chip, collection unit, storage unit, communication unit and alarm unit respectively, the rear side of box body is provided with monitoring display;
[0007] The oil machine early warning monitoring system includes a control terminal, a data acquisition module is unidirectionally and electrically connected to the receiving end of the control terminal, an oil machine sensor is unidirectionally and electrically connected to the receiving end of the data acquisition module, a storage module is bidirectionally and electrically connected to the output receiving end of the control terminal, a communication module is unidirectionally and electrically connected to the output end of the control terminal, an alarm module is unidirectionally and electrically connected to the output end of the control terminal, the output end of the alarm module is unidirectionally and electrically connected to the receiving end of the communication module, a remote monitoring platform is unidirectionally and electrically connected to the output end of the communication module, and a power supply module is unidirectionally and electrically connected to the receiving end of the oil machine early warning monitoring system.
[0008] Preferably, the oil machine sensor includes an oil temperature sensor, a water temperature sensor, an exhaust temperature sensor, an oil pressure sensor, a fuel pressure sensor, an intake manifold pressure sensor, a speed sensor, a liquid level sensor and a flow sensor.
[0009] Preferably, the oil temperature sensor is installed on an oil pipe near an oil machine bottom shell or an oil filter, the water temperature sensor is installed in a cooling liquid pipeline of an engine, and the exhaust temperature sensor is installed on an exhaust pipeline of the engine and located near an exhaust manifold.
[0010] Preferably, the oil pressure sensor is installed on a main oil passage of the engine, the fuel pressure sensor is usually in a fuel pipeline, the intake manifold pressure sensor is installed on an intake manifold of the engine, the speed sensor is installed near a crankshaft or a camshaft of the engine, the liquid level sensor is installed in a fuel tank and a cooling liquid expansion tank respectively, and the flow sensor is installed on a fuel pipeline or an air intake pipeline.
[0011] Preferably, ventilation openings are formed in both sides of the box body, and protective nets are fixedly connected in the ventilation openings.
[0012] Preferably, support columns are fixedly connected to the four corners of the bottom side in the box body, the top of each support column penetrates the bottom of the circuit board, a bearing disc is fixedly connected to the outer side of each support column, and the top of the bearing disc is in contact with the bottom of the circuit board.
[0013] Preferably, buzzer is arranged on both sides of the front side of the box body, and the buzzer is electrically connected with the alarm unit.
[0014] Preferably, the front side of the box body is provided with a warning light, and the warning light is electrically connected with the alarm unit.
[0015] Preferably, the rear side of the circuit board is electrically connected with an external data transmission port, and the rear side of the external data transmission port penetrates the rear side of the box body.
[0016] Preferably, the right side of the top of the circuit board is electrically connected with a power supply port, and the power supply port is a power supply module.
[0017] Compared with the prior art, the utility model has the beneficial effects that:
[0018] 1、The oil machine early warning monitoring system is provided, the oil machine sensors are respectively distributed and installed to the oil pipes, the cooling liquid pipelines and the engine main oil ways and the like pipelines of the oil machine, the acquisition unit of the data acquisition module acquires the key operation data such as oil temperature, oil pressure and rotating speed transmitted by the oil machine sensors in real time, these data are transmitted to the control terminal of the control chip for processing, the control terminal stores the data after processing in the storage unit of the storage module, simultaneously, the communication unit of the communication module is transmitted to the monitoring display of the remote monitoring platform for unified display, realizes the real-time monitoring and comprehensive evaluation of the oil machine operation state, when the control terminal judges that the data is abnormal according to the preset rule, the alarm unit of the alarm module is triggered immediately, the alarm unit conveys the alarm information to the remote monitoring platform in time by the communication unit, so that the staff can find the potential fault in time, thus can carry out predictive maintenance in time, avoids the expansion of the fault, effectively reduces the maintenance cost and downtime, and further improves the equipment service life and operation efficiency.
[0019] 2、The control chip, the acquisition unit, the storage unit, the communication unit and the alarm unit are integrated on the circuit board in the box body, physical bearing and protection space are provided for each module, dustproof, moistureproof and electromagnetic interference can be effectively prevented, stable operation of the equipment is guaranteed, and installation, management and maintenance of the equipment are facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a whole structure diagram of the cloud control oil machine communication monitoring equipment of the utility model;
[0021] Figure 2 It is a structure diagram of the circuit board of the utility model;
[0022] Figure 3 It is a structure diagram of the box body of the utility model;
[0023] Figure 4 It is a schematic diagram of the oil machine early warning monitoring system of the utility model;
[0024] Figure 5 It is a schematic diagram of the oil machine sensor of the utility model.
[0025] In the figure, 1, box body; 2, oil machine early warning monitoring system; 21, control terminal; 22, data acquisition module; 23, oil machine sensor; 231, oil temperature sensor; 232, water temperature sensor; 233, exhaust temperature sensor; 234, oil pressure sensor; 235, fuel pressure sensor; 236, intake manifold pressure sensor; 237, speed sensor; 238, liquid level sensor; 239, flow sensor; 24, storage module; 25, communication module; 26, alarm module; 27, remote monitoring platform; 28, power supply module; 3, circuit board; 4, control chip; 5, acquisition unit; 6, storage unit; 7, communication unit; 8, alarm unit; 9, monitoring display; 10, ventilation opening; 11, protective net; 12, support column; 13, bearing disc; 14, buzzer; 15, warning light; 16, external data transmission port; 17, power supply port. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0027] Please refer to Figures 1-5 The utility model provides technical schemes:
[0028] The cloud control oil machine communication monitoring equipment comprises a box body 1 and an oil machine early warning monitoring system 2, the inside of the box body 1 is provided with a circuit board 3, the top of the circuit board 3 is respectively provided with a control chip 4, an acquisition unit 5, a storage unit 6, a communication unit 7 and an alarm unit 8, and the rear side of the box body 1 is provided with a monitoring display 9.
[0029] The oil machine early warning monitoring system 2 comprises a control terminal 21, the receiving end of the control terminal 21 is unidirectionally and electrically connected with a data acquisition module 22, the receiving end of the data acquisition module 22 is unidirectionally and electrically connected with an oil machine sensor 23, the output receiving end of the control terminal 21 is bidirectionally and electrically connected with a storage module 24, the output end of the control terminal 21 is unidirectionally and electrically connected with a communication module 25, the output end of the control terminal 21 is unidirectionally and electrically connected with an alarm module 26, the output end of the alarm module 26 is unidirectionally and electrically connected with the receiving end of the communication module 25, the output end of the communication module 25 is unidirectionally and electrically connected with a remote monitoring platform 27, and the receiving end of the oil machine early warning monitoring system 2 is unidirectionally and electrically connected with a power supply module 28.
[0030] In the embodiment: by setting the oil machine early warning monitoring system 2, through the oil machine sensors 23 distributed in the oil machine oil pipe, cooling liquid pipeline and other parts, the sensed key operation data such as oil temperature and oil pressure are transmitted to the acquisition unit 5 of the data acquisition module 22, and then transmitted to the control chip 4 of the control terminal 21 for analysis and processing. After processing, the data is stored in the storage unit 6 of the storage module 24, and transmitted to the monitoring display 9 of the remote monitoring platform 27 through the communication unit 7 of the communication module 25 for unified viewing. The control terminal 21 judges the data in real time according to the preset rules, triggers the alarm unit 8 of the alarm module 26 when abnormal, and transmits the alarm information to the remote monitoring platform 27 through the communication unit 7, and performs alarm display through the monitoring display 9. At the same time, the power supply module 28 supplies power for the oil machine early warning monitoring system 2 to ensure the normal operation of each part, so as to realize real-time monitoring, evaluation and early warning of the operation state of the oil machine, facilitate predictive maintenance, reduce maintenance cost and downtime, and improve equipment service life and operation efficiency.
[0031] Specifically, as shown in Figure 5 , the oil machine sensor 23 includes an oil temperature sensor 231, a water temperature sensor 232, an exhaust temperature sensor 233, an oil pressure sensor 234, a fuel pressure sensor 235, an intake manifold pressure sensor 236, a speed sensor 237, a liquid level sensor 238 and a flow sensor 239.
[0032] Specifically, as shown in Figure 5 , the oil temperature sensor 231 is installed on the oil pipe near the oil filter of the oil machine, the water temperature sensor 232 is installed in the cooling liquid pipeline of the engine, and the exhaust temperature sensor 233 is installed on the exhaust pipe of the engine near the exhaust manifold.
[0033] Specifically, as shown in Figure 5 , the oil pressure sensor 234 is installed on the main oil way of the engine, the fuel pressure sensor 235 is usually in the fuel pipeline, the intake manifold pressure sensor 236 is installed on the intake manifold of the engine, the speed sensor 237 is installed near the crankshaft or camshaft of the engine, the liquid level sensor 238 is installed in the fuel tank and the cooling liquid expansion tank respectively, and the flow sensor 239 is installed on the fuel pipeline or the intake pipeline.
[0034] In the embodiment, the oil machine sensor 23 is provided, and various sensors of the oil machine sensor 23 perform respective functions. The oil temperature sensor 231 is installed on an oil pipe near an oil machine bottom shell or an oil filter, the water temperature sensor 232 is located on an engine coolant pipe, the exhaust temperature sensor 233 is attached to an exhaust pipe of an engine exhaust manifold, they respectively monitor temperature changes of oil, coolant and exhaust, the oil pressure sensor 234 is on an engine main oil way, the fuel pressure sensor 235 is on a fuel pipe, the intake manifold pressure sensor 236 is on an intake manifold, the pressure data of corresponding parts can be fed back in real time, the speed sensor 237 is close to an engine crankshaft or a camshaft, and the engine speed can be accurately captured. The liquid level sensor 238 is respectively arranged in a fuel tank and a coolant expansion tank, and monitors fuel and coolant liquid levels. The flow sensor 239 is installed on a fuel pipe or an air intake pipe, and fluid flow is sensed. These sensors collect oil machine operation data in all directions, and provide accurate basis for the control terminal 21 to judge the oil machine state and realize fault early warning.
[0035] Specifically, as shown in Figure 3 The two sides of the box body 1 are provided with ventilation openings 10, and the ventilation openings 10 are fixedly connected with protective nets 11.
[0036] Specifically, as shown in Figure 3 The four corners of the bottom side of the box body 1 are fixedly connected with support columns 12, the top of the support column 12 penetrates the bottom of the circuit board 3, and the outer side of the support column 12 is fixedly connected with a bearing disc 13, and the top of the bearing disc 13 is in contact with the bottom of the circuit board 3.
[0037] In the embodiment, the ventilation openings 10 on the two sides of the box body 1 are matched with the protective nets 11, air circulation is ensured, the heat generated by equipment operation in the box body 1 is effectively reduced, dust and foreign matters are prevented from entering the inside of the box body 1, the circuit board 3 and various module elements are protected, the support columns 12 at the four corners of the bottom side of the box body 1 penetrate the bottom of the circuit board 3, the bearing disc 13 is in contact with the bottom of the circuit board 3, the circuit board 3 is supported, direct contact between the circuit board 3 and the bottom of the box body 1 is avoided, damage caused by vibration and extrusion is prevented, space is left between the circuit board 3 and the bottom of the box body 1, air circulation and heat dissipation are facilitated, and stable operation of the equipment is ensured.
[0038] Specifically, as shown in Figure 3 The two sides of the front side of the box body 1 are provided with buzzer 14, and the buzzer 14 is electrically connected with the alarm unit 8.
[0039] Specifically, as shown in Figure 3 The front side of the box body 1 is provided with a warning light 15, and the warning light 15 is electrically connected with the alarm unit 8.
[0040] In the embodiment, the buzzer 14 and the warning light 15 are arranged, the buzzer 14 and the warning light 15 are electrically connected with the alarm unit 8, when the control terminal 21 determines that the oil machine operation data is abnormal and triggers the alarm unit 8, the buzzer 14 immediately emits a sharp sound, the warning light 15 flashes with a bright light, the two alarm through sound and light signals, first attract the attention of the staff, so that the staff can quickly detect the oil machine abnormality, take corresponding measures in time, avoid the fault further deterioration.
[0041] Specifically, as shown in Figure 2 The rear side of the circuit board 3 is electrically connected with an external data transmission port 16, and the rear side of the external data transmission port 16 penetrates the rear side of the box body 1.
[0042] Specifically, as shown in Figure 2 The right side of the top of the circuit board 3 is electrically connected with a power supply port 17, and the power supply port 17 is a power supply module 28.
[0043] In the embodiment, the external data transmission port 16 and the power supply port 17 are arranged, the external data transmission port 16 is convenient for the circuit board 3 to interact with the external computer or other monitoring system and the like, and the technical personnel can easily export and analyze the device data, upgrade the system and the like, so that the expandability and the compatibility of the device data are enhanced, and the power supply port 17 is used as the power supply module 28, which provides stable power for the control chip 4, the acquisition unit 5, the storage unit 6 and the like on the circuit board 3, so as to ensure the normal operation of the device, and the standardized design of the power supply port 17 makes the power supply connection of the device more convenient, and the power supply line is easy to maintain and replace.
[0044] Working principle: in the actual use process of the cloud control oil machine communication monitoring equipment, first, the oil temperature sensor 231, the water temperature sensor 232, the exhaust temperature sensor 233, the oil pressure sensor 234, the fuel pressure sensor 235, the intake manifold pressure sensor 236, the speed sensor 237, the liquid level sensor 238 and the flow sensor 239 distributed and installed at the positions of the oil tube, the cooling liquid pipeline, the exhaust pipeline, the engine main oil way, the fuel pipeline, the intake manifold, the crankshaft or the camshaft, the fuel tank and the cooling liquid expansion tank, etc. can sense and collect the key data such as temperature, pressure, speed, liquid level and flow in the running process of the oil machine in real time. The data are received by the acquisition unit 5 of the data acquisition module 22, then transmitted to the control chip 4 of the control terminal 21 for analysis and processing. After the data are processed by the control chip 4, part of the data is stored in the storage unit 6 of the storage module 24, so as to facilitate subsequent query and analysis, and the other part of the data is transmitted to the monitoring display 9 of the remote monitoring platform 27 through the communication unit 7 of the communication module 25 for unified display, so that the staff can master the running state of the oil machine in real time. At the same time, the control terminal 21 judges the collected data in real time according to the preset rules. Once the data are found to be abnormal, the alarm unit 8 of the alarm module 26 is triggered immediately. The alarm unit 8 transmits the alarm information to the remote monitoring platform 27 in time through the communication unit 7 of the communication module 25, and performs alarm display on the monitoring display 9. At the same time, the buzzer 14 electrically connected to the front side of the box body 1 and the warning light 15 emit sharp sound and bright light respectively, so as to alarm on site through sound and light signals, remind the nearby staff to perceive the abnormality of the oil machine in time and take processing measures. In addition, the external data transmission port 16 electrically connected to the rear side of the circuit board 3 and penetrating through the rear side of the box body 1 can facilitate data interaction between the equipment and the external computer or other monitoring system, so as to facilitate the technical personnel to perform data export analysis, system upgrade and other operations. The power supply port 17 electrically connected to the top right side of the circuit board 3 serves as the power supply module 28, and provides stable power for the control chip 4, the acquisition unit 5, the storage unit 6, the communication unit 7 and the alarm unit 8 and other modules on the circuit board 3, so as to guarantee the normal operation of the equipment. The components cooperate closely and work together, realize real-time monitoring, accurate evaluation, timely early warning and effective fault disposal of the running state of the oil machine, thereby reducing the maintenance cost, reducing the downtime, and significantly improving the service life and operation efficiency of the equipment.
[0045] The above is only a preferred embodiment of the present application, and is not used to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A cloud control oil machine communication monitoring device, comprising a box body (1) and an oil machine early warning monitoring system (2), characterized in that: The inside of the box body (1) is provided with a circuit board (3), and the top of the circuit board (3) is respectively provided with a control chip (4), an acquisition unit (5), a storage unit (6), a communication unit (7) and an alarm unit (8), and the rear side of the box body (1) is provided with a monitoring display (9); The oil machine early warning monitoring system (2) comprises a control terminal (21), the receiving end of the control terminal (21) is unidirectionally and electrically connected with a data acquisition module (22), the receiving end of the data acquisition module (22) is unidirectionally and electrically connected with an oil machine sensor (23), the output receiving end of the control terminal (21) is bidirectionally and electrically connected with a storage module (24), the output end of the control terminal (21) is unidirectionally and electrically connected with a communication module (25), the output end of the control terminal (21) is unidirectionally and electrically connected with an alarm module (26), the output end of the alarm module (26) is unidirectionally and electrically connected with the receiving end of the communication module (25), the output end of the communication module (25) is unidirectionally and electrically connected with a remote monitoring platform (27), and the receiving end of the oil machine early warning monitoring system (2) is unidirectionally and electrically connected with a power supply module (28).
2. The cloud-based oil machine communication monitoring device of claim 1, wherein: The oil machine sensor (23) comprises an oil temperature sensor (231), a water temperature sensor (232), an exhaust temperature sensor (233), an oil pressure sensor (234), a fuel pressure sensor (235), an intake manifold pressure sensor (236), a speed sensor (237), a liquid level sensor (238) and a flow sensor (239).
3. The cloud-based oil machine communication monitoring device of claim 2, wherein: The oil temperature sensor (231) is installed on the oil pipe near the oil machine bottom shell or the oil filter, the water temperature sensor (232) is installed in the cooling liquid pipeline of the engine, and the exhaust temperature sensor (233) is installed on the exhaust pipe of the engine and is close to the exhaust manifold.
4. The cloud-based oil machine communication monitoring device of claim 2, wherein: The oil pressure sensor (234) is installed on the main oil way of the engine, the fuel pressure sensor (235) is usually in the fuel pipeline, the intake manifold pressure sensor (236) is installed on the engine intake manifold, the speed sensor (237) is installed near the crankshaft or camshaft of the engine, the liquid level sensor (238) is installed in the fuel tank and the cooling liquid expansion tank respectively, and the flow sensor (239) is installed on the fuel pipeline or the air intake pipeline.
5. The cloud-based oil machine communication monitoring device of claim 1, wherein: Ventilation openings (10) are formed in the two sides of the box body (1), and the ventilation openings (10) are fixedly connected with protective nets (11) inside.
6. The cloud-based oil machine communication monitoring device of claim 1, wherein: The four corners of the inside bottom side of the box body (1) are fixedly connected with support columns (12), the top of the support column (12) penetrates the bottom of the circuit board (3), and the outer side of the support column (12) is fixedly connected with a bearing disc (13), and the top of the bearing disc (13) is in contact with the bottom of the circuit board (3).
7. The cloud-based aircraft communications monitoring device of Claim 1, wherein: Buzzer (14) is arranged on the two sides of the front side of the box body (1), and the buzzer (14) is electrically connected with the alarm unit (8).
8. The cloud-based aircraft communications monitoring device of Claim 1, wherein: The front side of the box body (1) is provided with a warning light (15), and the warning light (15) is electrically connected with the alarm unit (8).
9. The cloud-based aircraft communications monitoring device of Claim 1, wherein: The rear side of the circuit board (3) is electrically connected with an external data transmission port (16), and the rear side of the external data transmission port (16) penetrates the rear side of the inside of the box body (1).
10. The cloud-based oil machine communication monitoring device of claim 1, wherein: The right side of the top of the circuit board (3) is electrically connected with a power supply port (17), and the power supply port (17) is a power supply module (28).