Boiler capable of continuously discharging slag

By designing a boiler with a material feeding, transporting, and deceleration mechanism, the problems of time-consuming, labor-intensive, and safety hazards associated with slag removal in existing boilers have been solved, realizing an automated and safe slag removal process and ensuring smooth production.

CN223807201UActive Publication Date: 2026-01-16HUNAN ZHONGCHONG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202423086184.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2026-01-16
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The existing boilers have a simple ash discharge function structure, which is time-consuming and labor-intensive to operate manually, poses safety hazards, and is not conducive to the healthy and orderly operation of production and business.

Method used

A boiler comprising a feeding mechanism, a conveying mechanism, and a deceleration mechanism was designed. The feeding mechanism controls the feeding speed, the conveying mechanism transports the residue, and the deceleration mechanism adjusts the conveying speed to prevent blockage and accumulation, thus ensuring safety.

Benefits of technology

It has achieved an automated and safe slag discharge process, preventing blockage and accumulation in the material discharge pipe, reducing labor intensity, and ensuring stable production operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of boiler auxiliary equipment, and discloses a boiler capable of continuously discharging slag, which comprises an engine, a first rotating shaft is arranged on the side surface of the engine, a first transmission belt is in transmission connection with the outer side of the first rotating shaft, and a blanking mechanism is in transmission connection with the upper part of the first transmission belt. A knocking mechanism is arranged in the middle of the blanking mechanism, a blanking pipeline is arranged above the blanking mechanism, a boiler is arranged above the blanking pipeline, and a conveying mechanism is in transmission connection with one side of a second transmission belt. The boiler can be in a closed state by closing the blanking pipeline through the lower baffle, combustion in the boiler is accelerated, the knocking mechanism is arranged to knock the blanking pipeline, the blanking speed in the blanking pipeline is accelerated, and potential safety hazards caused by blockage in the blanking pipeline are prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a boiler auxiliary equipment technical field, concretely is a kind of boiler of sustainable deslagging. BACKGROUND

[0002] Boiler is a kind of energy conversion equipment, the energy input to boiler has chemical energy in fuel, electric energy, boiler exports have certain heat energy steam, high-temperature water or organic heat carrier, the hot water or steam generated in boiler can directly provide required heat energy for industrial production and people's life, or pass through steam power device conversion mechanical energy, or again through generator converts mechanical energy into electric energy, when people use boiler, the waste residue after combustion of boiler needs to be discharged in time.

[0003] The equipment on the market currently has simple structure, single function, more manually open the discharge door of boiler, manually clean with hand-held deslagging shovel, time-consuming and laborious, labor intensity is big, simultaneously brings the security risk to user, simultaneously, the block-shaped waste residue discharged also can produce security risk because of not timely handling, it is not conducive to the healthy and orderly operation of production and business activities. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of boiler of sustainable deslagging to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of boiler of sustainable deslagging, including engine, the first rotating shaft is arranged on the side of engine, the first rotating shaft outer side is transmissionally connected in the inner wall below first transmission belt, the inner wall above first transmission belt is transmissionally connected with blanking mechanism, the blanking mechanism is arranged in the middle, and the blanking mechanism is provided with blanking pipeline above, the blanking pipeline is provided with boiler above, the boiler side is fixedly connected with L type fixed rod, the blanking mechanism side is fixedly connected with L type fixed column, the first rotating shaft inner side outer wall is transmissionally connected in the inner wall of second transmission belt one side, the inner wall of second transmission belt other side is transmissionally connected with transport mechanism, the transport mechanism side is provided with speed reducer, and the blanking mechanism includes:

[0006] Second rotating shaft, the second rotating shaft is transmissionally connected with first rotating shaft by first transmission belt, the second rotating shaft one side is fixedly connected with rotating disc, the rotating disc one side is fixedly connected in push axle one side, the push axle other side is fixedly connected in push rod one side, the push rod other side is rotationally connected in the middle of first rotating lever, the first rotating lever outer wall is rotationally connected with rotating rod, the rotating rod middle is fixedly connected in the outer wall of work type shaft, and the rotating rod bottom is fixedly connected with first connecting shaft;

[0007] The extension rod is fixedly connected on one side of the outer wall of the H-shaped shaft, and a driven pulley is rotatably connected on the other side of the extension rod, a pressure bearing rod is slidably connected on the bottom of the driven pulley, the top of the pressure bearing rod is slidably connected on the inner wall of the bottom of the driven pulley, a driven pulley is rotatably connected on one side of the pressure bearing rod, and a U-shaped sliding plate is slidably connected on the top of the driven pulley.

[0008] A lower baffle is arranged on the bottom of the blanking pipe, a connecting column is rotatably connected on the outer side of the lower baffle, a driven pulley is rotatably connected on one side of the pressure bearing rod, the other side of the pressure bearing rod is fixedly connected on one side of the outer wall of the second rotating rod, a short rod is fixedly connected on the other side of the second rotating rod, a counterweight wheel is hingedly connected on one side of the short rod, a fixed base is fixedly connected on the top of the lower baffle, the fixed base is rotatably connected on one side of the roller, a fixed plate is rotatably connected on the other side of the roller, and the fixed plate is fixedly connected on the outer wall of the blanking pipe.

[0009] Preferably, a knocking mechanism is arranged in the blanking mechanism, the knocking mechanism comprises a receiving fixed rod, the bottom of the receiving fixed rod is fixedly connected above the fixed base, the top of the receiving fixed rod is fixedly connected on the outer wall of the limiting groove, a knocking rod is slidably connected on the inner wall of the limiting groove, a fixed shaft is fixedly connected on the bottom of the knocking rod, the fixed shaft is hingedly connected on one side of the connecting rod, and the other side of the connecting rod is rotatably connected on the outer wall of the first connecting shaft. The knocking mechanism is arranged to knock the blanking pipe, which accelerates the blanking.

[0010] Preferably, the first rotating shaft is drivingly connected with the conveying mechanism through the second transmission belt, the conveying mechanism comprises a third rotating shaft, the outer wall of one side of the third rotating shaft is attached to the inner wall of the second transmission belt, the other side of the third rotating shaft is provided with a speed reduction mechanism, the side of the speed reduction mechanism is provided with a second connecting shaft, the second connecting shaft penetrates and connects the side of the vertical plate, the vertical plate is provided with a conveyor belt in the middle, and the conveyor belt is attached to the outer wall of the second connecting shaft. The conveying mechanism is arranged to transport the falling residues.

[0011] Preferably, the conveying mechanism is provided with a speed reduction mechanism, the speed reduction mechanism comprises a transmission column, the transmission column is fixedly connected on the side of the third rotating shaft, the transmission column is fixedly connected on the middle of one side of the driven rod, the other side of the driven rod is fixedly connected with a buckle rod, the other side of the driven rod is fixedly connected with an arc-shaped sliding plate, the side of the second connecting shaft is fixedly connected with a speed reduction disc, the side of the speed reduction disc is fixedly connected with an arc-shaped baffle, a cross-arc slot is formed in the side of the speed reduction disc, and the buckle rod is slidably connected in the cross-arc slot. The speed reduction mechanism is arranged to control the conveying speed of the conveying mechanism, and to prevent the problem of safety hazards caused by the too fast transportation of the blanking residues.

[0012] Preferably, the number of extension rods is two, the extension rods are rotatably connected with a driven pulley outside, the driven pulley is slidably connected above a pressure bearing rod, the pressure bearing rod is rotatably connected with a driven pulley outside, and the driven pulley is slidably connected to the inner wall of the top of the U-shaped slide plate.

[0013] Preferably, the top of the fixed base is fixedly connected with a receiving fixed rod, the number of receiving fixed rods is two, the outer walls on both sides of the limiting groove are fixedly connected to the sides of the receiving fixed rods, and the inner wall of the limiting groove is slidably connected with a knocking rod.

[0014] Compared with the prior art, the utility model provides a sustainable residue discharging boiler, has the following beneficial effects:

[0015] 1、the boiler of this sustainable residue discharging, through setting up the blanking mechanism, the effect that the blanking speed is controlled is played, prevent because blanking speed is too fast and leads to blanking pipeline blockage situation, through the closing of the blanking pipeline by the lower baffle can make the boiler inside reach the closed state, with the effect of accelerating the combustion in the boiler, through setting up the knocking mechanism and knocking the blanking pipeline, the problem of accelerating the blanking speed in the blanking pipeline is played, prevent the blanking pipeline inside and appear the blockage and thus produce the security risk.

[0016] 2、the boiler of this sustainable residue discharging, through setting up the transport mechanism, the problem that the discharged residue is transported is played, prevent because the discharged residue is accumulated and influences the normal work of blanking mechanism condition, simultaneously prevent the accumulated residue and lead to the fire and other security risks, endanger the personal safety of operating personnel and the smooth and orderly operation of production and operation. DRAWINGS

[0017] Figure 1 It is the overall structure front view schematic drawing of the utility model;

[0018] Figure 2 It is the overall structure side view schematic drawing of the utility model;

[0019] Figure 3 It is the overall structure schematic drawing of the blanking mechanism of the utility model;

[0020] Figure 4 It is the sectional view schematic drawing of the blanking mechanism of the utility model;

[0021] Figure 5 It is the overall structure schematic drawing of the knocking mechanism of the utility model;

[0022] Figure 6 Figure is the whole structure schematic diagram of the transport mechanism of the utility model;

[0023] Figure 7 Figure is the whole structure schematic diagram of the speed reducer mechanism of the utility model.

[0024] In the drawing: 1, engine; 2, first rotating shaft; 21, first transmission belt; 22, second transmission belt; 23, L-shaped fixed column; 3, blanking mechanism; 4, knocking mechanism; 5, blanking pipeline; 6, boiler; 7, L-shaped fixed rod; 8, transport mechanism; 9, speed reducer mechanism; 301, second rotating shaft; 3011, rotating disc; 3012, pushing shaft; 302, pushing rod; 303, first rotating rod; 304, rotating rod; 305, I-shaped shaft; 306, first connecting shaft; 307, extension rod; 308, driven pulley; 309, pressure-bearing rod; 310, driven pulley; 311, U-shaped slide plate; 312, connecting column; 313, lower baffle; 314, second rotating rod; 315, short rod; 316, counterweight wheel; 317, fixed base; 318, roller; 319, fixed plate; 401, bearing fixed rod; 402, limiting groove; 403, knocking rod; 404, fixed shaft; 405, connecting rod; 81, third rotating shaft; 82, second connecting shaft; 83, vertical plate; 84, conveyor belt; 91, transmission column; 92, driven rod; 93, buckle rod; 94, arc-shaped slide plate; 95, speed reducer disc; 96, arc-shaped baffle; 97, cross-arc slot. DETAILED DESCRIPTION

[0025] As Figures 1-7 shown, the utility model provides a kind of sustainable residue discharging boiler, including engine 1, engine 1 side is provided with first rotating shaft 2, first rotating shaft 2 outer side is transmissionally connected in the inner wall below first transmission belt 21, the inner wall above first transmission belt 21 is transmissionally connected with blanking mechanism 3, blanking mechanism 3 middle is provided with knocking mechanism 4, blanking mechanism 3 upper side is provided with blanking pipeline 5, blanking pipeline 5 upper side is provided with boiler 6, boiler 6 side is fixedly connected with L-shaped fixed rod 7, blanking mechanism 3 side is fixedly connected with L-shaped fixed column 23, first rotating shaft 2 inner side outer wall is transmissionally connected in the inner wall of one side of second transmission belt 22, the inner wall of other side of second transmission belt 22 is transmissionally connected with transport mechanism 8, and transport mechanism 8 side is provided with speed reducer mechanism 9.

[0026] The blanking mechanism 3 comprises a second rotating shaft 301, which is connected with the first rotating shaft 2 through the first transmission belt 21. The second rotating shaft 301 is fixedly connected with a rotating disc 3011 on one side. The rotating disc 3011 is fixedly connected with a pushing shaft 3012 on one side. The pushing shaft 3012 is fixedly connected with a pushing rod 302 on the other side. The pushing rod 302 is rotatably connected with a first rotating rod 303 at the middle part. The first rotating rod 303 is rotatably connected with a rotating rod 304 on the outer wall. The rotating rod 304 is fixedly connected with a work shaft 305 on the outer wall. The rotating rod 304 is fixedly connected with a first connecting shaft 306 at the bottom. The work shaft 305 is fixedly connected with an extension rod 307 on one side. The extension rod 307 is rotatably connected with a driven pulley 308 on the other side. The driven pulley 308 is slidably connected with a pressure bearing rod 309 at the bottom. The pressure bearing rod 309 is slidably connected with the driven pulley 308 at the bottom. The pressure bearing rod 309 is rotatably connected with a driven pulley 310 on one side. The driven pulley 310 is slidably connected with a U-shaped sliding plate 311 at the top. The U-shaped sliding plate 311 is slidably connected with the driven pulley 310 at the bottom. The U-shaped sliding plate 311 is rotatably connected with a connecting column 312 at the bottom. A lower baffle 313 is arranged at the bottom of the blanking pipe 5. The lower baffle 313 is rotatably connected with the connecting column 312 on the outer side. The pressure bearing rod 309 is rotatably connected with the driven pulley 310 on one side. The pressure bearing rod 309 is fixedly connected with a second rotating rod 314 on the outer wall on the other side. The second rotating rod 314 is fixedly connected with a short rod 315 on one side. The short rod 315 is hingedly connected with a counterweight wheel 316 on one side. The lower baffle 313 is fixedly connected with a fixed base 317 at the top. The fixed base 317 is rotatably connected with a roller shaft 318 on one side. The roller shaft 318 is rotatably connected with a fixed plate 319 on the other side. The fixed plate 319 is fixedly connected with the blanking pipe 5 on the outer wall. The extension rod 307 is rotatably connected with the driven pulley 308 on the outer side. The driven pulley 308 is slidably connected above the pressure bearing rod 309. The pressure bearing rod 309 is rotatably connected with the driven pulley 310 on the outer side. The driven pulley 310 is slidably connected with the U-shaped sliding plate 311 at the top. The fixed base 317 is fixedly connected with a bearing fixed rod 401 at the top. The bearing fixed rod 401 is rotatably connected with a limiting groove 402 on the outer wall on both sides. The limiting groove 402 is slidably connected with a knocking rod 403. The knocking rod 403 is fixedly connected with a fixed shaft 404 at the bottom away from the blanking pipe 5. The blanking mechanism 3 controls the speed of the slag discharge, and the boiler 6 is in a closed state when the blanking mechanism 3 stops working, thereby helping the combustion in the boiler 6.

[0027] The knocking mechanism 4 comprises a receiving fixed rod 401, the bottom of which is fixedly connected above the fixed base 317, and the top of which is fixedly connected to the outer wall of a limiting groove 402, the inner wall of which is slidably connected with a knocking rod 403, the bottom of which is fixedly connected with a fixed shaft 404, the bottom of which is hingedly connected to one side of a connecting rod 405, the other side of which is rotatably connected to the outer wall of the first connecting shaft 306, and the knocking mechanism 4 is arranged to knock the blanking pipe 5 to accelerate blanking and slagging of the boiler 6.

[0028] The transport mechanism 8 comprises a third rotating shaft 81, one side of which is connected to the inner wall of the second transmission belt 22, and the other side of which is provided with a speed reduction mechanism 9, the side of which is provided with a second connecting shaft 82, which is connected to the side of a vertical plate 83, the middle of which is provided with a conveyor belt 84, which is attached to the outer wall of the second connecting shaft 82, and the transport mechanism 8 is arranged below the blanking pipe 5 to transport the discharged residue.

[0029] The speed reduction mechanism 9 comprises a transmission column 91, which is fixedly connected to the side of the third rotating shaft 81, and the side of which is fixedly connected to the middle of one side of a follower rod 92, the other side of which is fixedly connected with a buckle rod 93, the other side of which is fixedly connected with an arc-shaped sliding plate 94, the side of the second connecting shaft 82 is fixedly connected with a speed reduction disc 95, the side of which is fixedly connected with an arc-shaped baffle 96, the side of the speed reduction disc 95 is provided with a cross-arc slot 97, and the buckle rod 93 is slidably connected inside the cross-arc slot 97, and the speed reduction mechanism 9 is arranged to slow down the movement speed of the transport mechanism 8, preventing the residue from rolling and scattering due to the excessive movement speed, thereby preventing fire hazards.

[0030] Working principle: through the engine 1 work drive first shaft 2 rotation, through the first transmission belt 21 and the second transmission belt 22 transmission effect makes first shaft 2 drive blanking mechanism 3 and transportation mechanism 8 work simultaneously, through the first shaft 2 and the second shaft 301 transmission connection makes the second shaft 301 drive the push shaft 3012 on the turntable 3011 to the push rod 302 horizontal direction reciprocating motion, so as to push the rotating rod 304 above, make rotating rod 304 with the work type shaft 305 as the center lever movement, drive the first connecting shaft 306 below horizontal direction reciprocating motion, so as to pull the knock rod 403 in the limiting groove 402 slide to reach the effect of knocking on the blanking pipeline 5. Through the push rod 302 to the blanking pipeline 5 direction push makes the extension rod 307 on the cam pulley 308 above the pressure rod 309 slide press, make the pressure rod 309 on the U-shaped slide plate 311 above lift movement, so that the U-shaped slide plate 311 below drive the lower baffle 313 with the connecting column 312 as the shaft swing up and down, so as to reach the effect of blanking pipeline 5 control blanking. Through the transmission connection between the first shaft 2 and the third shaft 81 makes the buckle rod 93 on the driven rod 92 of one side of the third shaft 81 in the cross circular groove 97 inside slide, so as to drive the speed reducer 95 efficiency is one fourth times of the third shaft 81 rotation, so as to drive the second connecting shaft 82 outer wall of the speed reducer 95 behind the transmission belt 84 rotation to reach the effect of transporting the falling residue.

[0031] The above is a detailed description of the utility model, but on the basis of the utility model, some modifications or improvements can be made, which is obvious to those skilled in the art. Therefore, without departing from the spirit of the utility model, the modification or improvement is within the scope of the utility model.

Claims

1. A boiler with sustainable slagging, comprising an engine (1), characterized in that: The engine (1) side is provided with a first rotating shaft (2), the first rotating shaft (2) outer drive connection in the first drive belt (21) below the inner wall, the first drive belt (21) above the inner wall drive connection has blanking mechanism (3), the blanking mechanism (3) is provided with a knocking mechanism (4) in the middle, the blanking mechanism (3) above is provided with blanking pipeline (5), the blanking pipeline (5) above is provided with boiler (6), the boiler (6) side fixedly connected with L type fixed rod (7), the blanking mechanism (3) side fixedly connected with L type fixed column (23), the first rotating shaft (2) inner wall drive connection in the second drive belt (22) one side inner wall, the second drive belt (22) the other side inner wall drive connection has transport mechanism (8), the transport mechanism (8) side is provided with a speed reducer (9), the blanking mechanism (3) includes: Second rotating shaft (301), the second rotating shaft (301) and first rotating shaft (2) through the first drive belt (21) drive connection, the second rotating shaft (301) one side fixedly connected with rotary table (3011), the rotary table (3011) one side fixedly connected in the push shaft (3012) one side, the push shaft (3012) the other side fixedly connected in the push rod (302) one side, the push rod (302) the other side rotationally connected in the first rotating rod (303) middle part, the first rotating rod (303) outer wall rotationally connected with rotating rod (304), the rotating rod (304) middle fixedly connected in the work type shaft (305) outer wall, the rotating rod (304) bottom fixedly connected with first connecting shaft (306); Extension rod (307), the extension rod (307) one side fixedly connected in the work type shaft (305) outer wall, the extension rod (307) the other side rotationally connected with driven pulley (308), the driven pulley (308) bottom slidingly connected with pressure rod (309), the pressure rod (309) top slidingly connected in the driven pulley (308) bottom inner wall, the pressure rod (309) one side rotationally connected with driven pulley (310), the driven pulley (310) top slidingly connected with U-shaped slide plate (311), the U-shaped slide plate (311) top inner wall slidingly connected in the driven pulley (310) bottom inner wall, the U-shaped slide plate (311) bottom rotationally connected with connecting column (312); A lower baffle (313) is arranged at the bottom of the blanking pipe (5), a connecting column (312) is rotatably connected to the outside of the lower baffle (313), one side of the pressure bearing rod (309) is rotatably connected to a driven pulley (310), the other side of the pressure bearing rod (309) is fixedly connected to the outer wall of one side of a second rotating rod (314), the other side of the second rotating rod (314) is fixedly connected to a short rod (315), the short rod (315) is hingedly connected to a counterweight wheel (316) on one side, the top of the lower baffle (313) is fixedly connected to a fixed base (317), the side of the fixed base (317) is rotatably connected to one side of a roller (318), the other side of the roller (318) is rotatably connected to a fixed plate (319), and the other side of the fixed plate (319) is fixedly connected to the outer wall of the blanking pipe (5).

2. A boiler with sustainable slagging according to claim 1, characterized in that: The blanking mechanism (3) is provided with a knocking mechanism (4) in the middle, the knocking mechanism (4) comprises a receiving fixed rod (401), the bottom of the receiving fixed rod (401) is fixedly connected above the fixed base (317), the top of the receiving fixed rod (401) is fixedly connected to the outer wall of a limiting groove (402), the inner wall of the limiting groove (402) is slidably connected with a knocking rod (403), the bottom of the knocking rod (403) is fixedly connected with a fixed shaft (404), the bottom of the fixed shaft (404) is hingedly connected to one side of a connecting rod (405), and the other side of the connecting rod (405) is rotatably connected to the outer wall of the first connecting shaft (306).

3. A boiler with sustainable slagging according to claim 1, characterized in that: The first rotating shaft (2) is drivingly connected to a conveying mechanism (8) through a second transmission belt (22), the conveying mechanism (8) comprises a third rotating shaft (81), the outer wall of one side of the third rotating shaft (81) is connected to the inner wall of the second transmission belt (22), the other side of the third rotating shaft (81) is provided with a speed reduction mechanism (9), the side of the speed reduction mechanism (9) is provided with a second connecting shaft (82), the second connecting shaft (82) penetrates and is connected to the side of a vertical plate (83), the vertical plate (83) is provided with a conveyor belt (84) in the middle, and the conveyor belt (84) is attached to the outer wall of the second connecting shaft (82).

4. A boiler with sustainable slagging according to claim 3, characterized in that: The conveying mechanism (8) is provided with a speed reduction mechanism (9), the speed reduction mechanism (9) comprises a transmission column (91), the transmission column (91) is fixedly connected to the side of the third rotating shaft (81), the side of the transmission column (91) is fixedly connected to the middle of one side of a driven rod (92), the other side of the driven rod (92) is fixedly connected with a buckle rod (93), the other side of the driven rod (92) is fixedly connected with an arc-shaped sliding plate (94), the side of the second connecting shaft (82) is fixedly connected with a speed reduction disc (95), the side of the speed reduction disc (95) is fixedly connected with an arc-shaped baffle (96), the side of the speed reduction disc (95) is provided with a cross-arc slot (97), and the buckle rod (93) is slidably connected in the cross-arc slot (97).

5. A boiler with sustainable slagging according to claim 1, characterized in that: The extension rod (307) is provided with two, the extension rod (307) is rotatably connected with a driven pulley (308) outside, the driven pulley (308) is slidably connected above a pressure rod (309), the pressure rod (309) is rotatably connected with a driven pulley (310) outside, and the driven pulley (310) is slidably connected in the inner wall of the top of the U-shaped slide plate (311).

6. A boiler with sustainable slagging according to claim 2, characterized in that: The fixed base (317) is fixedly connected with a receiving fixed rod (401) at the top, the receiving fixed rod (401) is provided with two, the outer wall of the limiting groove (402) is fixedly connected on the side of the receiving fixed rod (401), the limiting groove (402) is slidably connected with a knocking rod (403), and the bottom of the side, away from the blanking pipeline (5), of the knocking rod (403) is fixedly connected with a fixed shaft (404).