Spiral quick-cooling device for processing roast sausages
By improving the spraying mechanism and multi-layer spraying design, the problem of low cooling efficiency of sausages in existing devices has been solved, and rapid cooling of sausages has been achieved.
Patent Information
- Application Number
- CN202520449357.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-13
AI Technical Summary
In existing spiral-type rapid cooling devices for sausage processing, the water spray direction is unidirectional, resulting in a low heat release rate of the sausage and affecting cooling efficiency.
The spraying mechanism includes a rotating drum, a water supply tank, a horizontal pipe, a spray pipe, and a sprinkler pipe. The rotation of the spray pipe is achieved by a worm gear mechanism driven by a motor. Combined with a water pump and an external water pump, it can achieve large-area and multi-layer spraying of sausages, enhance water vapor distribution, and increase the heat release rate.
This greatly improves the rapid cooling efficiency of the sausages, ensuring that they can cool down quickly during the spiral conveying process.
Smart Images

Figure CN223807482U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sausage processing technical field, concretely is a spiral sausage processing is with quick cooling device. BACKGROUND
[0002] The spiral sausage processing is with quick cooling device is a kind of quick cooling equipment specially designed for sausage and other foods, by the mode of spiral conveying, sausage and other foods are cooled rapidly in continuous, stable and controllable environment, to achieve the purpose of fresh-keeping, prolonging shelf life or satisfying specific processing requirements;
[0003] The existing spiral sausage processing is with quick cooling device, by spiral conveyor belt, sausage food is moved forward at the same time, and the water pipe of top fixed position is sprayed to create refrigeration environment, water body from top to bottom falls and contacts sausage, to absorb and take away the heat released by food, so as to realize rapid cooling;
[0004] This kind of spiral sausage processing is with quick cooling device has some problems, such as the way of arranging water pipe in single area and the fixed position of water pipe, the water spraying direction is single, the contact direction of water body and sausage is limited, the distribution of water vapor in environment is limited, in turn, the heat release rate of sausage is not high, in turn, the quick cooling efficiency of sausage is affected. UTILITY MODEL CONTENTS
[0005] The utility model solves the technical problems of overcoming the defects of the prior art, providing a spiral sausage processing is with quick cooling device, can realize the wide-angle spraying of sausage, avoid the problem of low cooling efficiency in spiral conveying process, greatly improve the quick cooling efficiency of sausage, can effectively solve the problems in the background art.
[0006] To achieve the above object, the utility model provides the following technical scheme: a spiral sausage processing is with quick cooling device, including quick cooling frame, the inside of quick cooling frame is provided with spiral conveying area, the lower end of quick cooling frame is provided with water tank, and it further includes spraying mechanism;
[0007] The spraying mechanism includes a rotating drum, a water supply tank, horizontal pipes, and spray pipes. The water supply tank is located at the center of the bottom wall of the water tank. The rotating drum is rotatably connected between the water supply tank and the rapid cooling frame via a sealed bearing. The lower end of the rotating drum has evenly distributed through holes, all located inside the water supply tank. The upper end of the outer surface of the rotating drum has evenly distributed horizontal pipes. The ends of three vertically adjacent horizontal pipes away from the rotating drum are all connected to the middle of the same spray pipe. The end of the spray pipe away from the central axis of the rotating drum has evenly distributed nozzles. The upper end of the rapid cooling frame has evenly distributed spray pipes, and the lower end of the spray pipes has evenly distributed water outlets. This allows for wide-area spraying and heat exchange of the sausages, increasing the contact direction between the water and the sausages and resulting in a wider distribution of water vapor in the environment. This leads to a faster heat release rate from the sausages, avoiding the problem of low cooling efficiency during spiral conveying and greatly improving the rapid cooling efficiency of the sausages.
[0008] Furthermore, a controller is provided in the middle of the left side surface of the rapid cooling rack. The input terminal of the controller is electrically connected to an external power supply, enabling different specifications to be achieved.
[0009] Furthermore, the spraying mechanism also includes a water pump, which is located at the front end of the water supply tank. The outlet of the water pump is connected to the inlet of the water supply tank, and the input end of the water pump is electrically connected to the output end of the controller to realize the spraying of water.
[0010] Furthermore, the spraying mechanism also includes a worm gear, a worm, and a motor. The motor is located at the rear end of the lower surface of the quick-cooling frame. The front end of the motor output shaft is fixedly connected to the worm. The lower end of the rotating drum extends to the lower side of the quick-cooling frame. The lower end of the rotating drum is fixedly connected to the worm gear. The worm gear and the worm are meshed together. The input end of the motor is electrically connected to the output end of the controller to realize the rotation of the spray pipe. It works in conjunction with the spray pipe to achieve large-area spraying of the sausage.
[0011] Furthermore, water pipes are fixedly connected to both the left and right ends of the upper surface of the rapid cooling rack. The interior of each water pipe is connected to the corresponding end of the spray pipe. The inlets of both water pipes are connected to the outlet of the external water pump. The input end of the external water pump is electrically connected to the output end of the controller to realize vertical spraying of the sausage.
[0012] Furthermore, a screw conveyor is installed inside the screw conveying area. The conveyor belt of the screw conveyor has evenly distributed notches, and the bottom wall of the screw conveyor has evenly distributed notches. The input end of the screw conveyor is electrically connected to the output end of the controller to realize the screw conveying of the sausage.
[0013] Furthermore, the front end of the rapid cooling rack is provided with a water outlet pipe, and the rear end of the water outlet pipe is connected to the interior of the water tank for easy cleaning of accumulated water.
[0014] Compared with the prior art, the helical sausage processing rapid cooling device has the following advantages:
[0015] The motor drives the worm gear mechanism to rotate the spraying pipe, and the water pump pumps the falling water into the spraying pipe to be sprayed out again, the sausage is cooled by the cooling water from top to bottom, and is sprayed by the middle spiral cooling water flow on the side during conveying by the spiral conveying structure, the sausage is sprayed and contacted with the water in a wide range, the contact direction between the water and the sausage is more, the distribution of the water vapor in the environment is wider, the heat release rate of the sausage is faster, the problem of low cooling efficiency in the spiral conveying process is avoided, and the rapid cooling efficiency of the sausage is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is a structural schematic view of the utility model;
[0017] Fig. 2 It is a sectional view of the utility model;
[0018] Fig. 3 It is an enlarged structural schematic view of A of the utility model.
[0019] In the figure: 1 rapid cooling frame, 2 spraying mechanism, 21 rotary drum, 22 water supply bin, 23 water pump, 24 worm gear, 25 worm, 26 motor, 27 cross pipe, 28 spraying pipe, 3 water tank, 4 spiral conveyor, 5 water outlet pipe, 6 controller, 7 water pipe, 8 spraying pipe. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0021] Please refer to Figs. 1-3 The embodiment provides a technical scheme: a helical sausage processing rapid cooling device, which comprises a rapid cooling frame 1, a spiral conveying area is arranged in the rapid cooling frame 1, a water tank 3 is arranged at the lower end of the rapid cooling frame 1, a controller 6 is arranged at the middle of the left surface of the rapid cooling frame 1, the input end of the controller 6 is electrically connected with an external power supply, and the helical sausage processing rapid cooling device further comprises a spraying mechanism 2.
[0022] The spraying mechanism 2 comprises a rotating drum 21, a water supply bin 22, horizontal pipes 27 and spraying pipes 28. The water supply bin 22 is arranged at the center of the bottom wall of the water tank 9. The rotating drum 21 is rotatably connected between the water supply bin 22 and the rapid cooling frame 1 through a sealing bearing. The lower end of the rotating drum 21 is provided with uniformly distributed through holes, which are all located inside the water supply bin 22. The upper end of the outer surface of the rotating drum 21 is provided with uniformly distributed horizontal pipes 27. The ends of three vertically adjacent horizontal pipes 27 away from the rotating drum 21 are all in communication with the middle part of the same spraying pipe 28. The ends of the spraying pipes 28 away from the central axis of the rotating drum 21 are all provided with uniformly distributed nozzles. The upper end of the rapid cooling frame 1 is provided with uniformly distributed spraying pipes 8. The lower end of the spraying pipe 8 is provided with uniformly distributed water outlets. The spraying mechanism 2 further comprises a water delivery pump 23, which is arranged at the front end of the water supply bin 22. The water outlet of the water delivery pump 23 is in communication with the water inlet of the water supply bin 22. The input end of the water delivery pump 23 is electrically connected with the output end of the controller 6. The spraying mechanism 2 further comprises a worm gear 24, a worm shaft 25 and a motor 26. The motor 26 is arranged at the rear end of the lower surface of the rapid cooling frame 1. The front end of the output shaft of the motor 26 is fixedly connected with the worm shaft 25. The lower end of the rotating drum 21 extends to the lower side of the rapid cooling frame 1. The lower end of the rotating drum 21 is fixedly connected with the worm gear 24. The worm gear 24 and the worm shaft 25 are meshingly connected. The input end of the motor 26 is electrically connected with the output end of the controller 6. The controller 6 sets the working time for the water delivery pump 23. When the water delivery pump 23 enters the working time, the water delivery pump 23 operates. The water delivery pump 23 pumps the water falling into the inside of the water tank 9 into the inside of the water supply bin 22, and then into the inside of the rotating drum 21 through the through holes. The water in the inside of the rotating drum 21 enters the inside of the circumferentially distributed spraying pipes 28 through the uniformly distributed horizontal pipes 27. Finally, the water is sprayed out through the uniformly distributed nozzles. At the same time, the controller 6 realizes the operation of the motor 26. The output shaft of the motor 26 drives the rotation of the worm shaft 25, and then drives the rotation of the worm gear 24. The rotation of the worm gear 24 drives the rotation of the rotating drum 21, and then drives the rotation of the uniformly distributed horizontal pipes 27. Finally, the spraying pipes 8 are all rotated around the central axis of the rotating drum 21, realizing the simultaneous horizontal spraying of the multi-level sausage, and cooperating with the spraying pipes 8 to create a refrigeration environment with a larger range of water vapor distribution, so that the water vapor can fully wrap the sausage and accelerate the cooling rate of the sausage.
[0023] The left and right ends of the upper surface of the rapid cooling frame 1 are both fixedly connected with water pipes 7. The inside of the water pipes 7 is in communication with the corresponding end of the spraying pipe 8. The water inlets of the two water pipes 7 are both in communication with the water outlet of an external water pump. The input end of the external water pump is electrically connected with the output end of the controller 6. The controller 6 sets the working time for the external water pump. When the external water pump enters the working time, the external water pump pumps the external water into the inside of the two water pipes 7, and then into the inside of the uniformly distributed spraying pipes 8. Finally, the water is moved out through the water outlets. The falling water contacts the sausage, absorbs and carries away the heat of the sausage.
[0024] The inside of the spiral conveying area is provided with a spiral conveyor 4, the conveying belt of the spiral conveyor 4 is provided with uniformly distributed notches 1, the bottom wall of the spiral conveyor 4 is provided with uniformly distributed notches 2, the input end of the spiral conveyor 4 is electrically connected with the output end of the controller 6, the controller 6 realizes the operation of the spiral conveyor 4, the conveying belt of the spiral conveyor 4 rotates to realize the spiral conveying of the sausage, the notches 1 in the conveying belt of the spiral conveyor 4 and the notches 2 in the bottom wall of the spiral conveyor 4 provide a channel for the falling water, and the spray cooling of the sausage in multiple levels can be realized at the same time.
[0025] The front end of the rapid cooling frame 1 is provided with a water outlet pipe 5 (the opening and closing of the water outlet pipe 5 is controlled by an external valve), the rear end of the water outlet pipe 5 is communicated with the inside of the water tank 3, when the liquid in the water tank 3 accumulates to a certain degree, the water outlet pipe 5 is opened by the external valve to realize the discharge of the water.
[0026] The working principle of the rapid cooling device for spiral sausage processing is as follows: in the working process, the personnel first stably place the rapid cooling frame 1, the spraying mechanism 2 and other mechanisms in the horizontal working area, after stable placement, the personnel realize the operation of the spiral conveyor 4 through the controller 6, the conveying belt of the spiral conveyor 4 rotates to realize the spiral conveying of the sausage, at the same time, the controller 6 sets the working time of the external water pump and the water pump 23, when the external water pump and the water pump 23 enter the working time, the external water pump pumps the external water into the inside of the two water pipes 7, then into the inside of the uniformly distributed spray pipes 8, finally moves out through the water outlet holes, the falling water contacts with the sausage, absorbs and takes away the heat of the sausage, the notches 1 in the conveying belt of the spiral conveyor 4 and the notches 2 in the bottom wall of the spiral conveyor 4 provide a channel for the falling water, the spray cooling of the sausage in multiple levels can be realized at the same time, at the same time, the water pump 23 operates, the water pump 23 pumps the water falling into the water tank 9 into the inside of the water supply bin 22, then enters the inside of the rotating drum 21 through the through hole, the water in the inside of the rotating drum 21 enters the inside of the circumferentially distributed spray pipes 28 through the uniformly distributed transverse pipes 27, finally sprays out through the uniformly distributed nozzles, at the same time, the controller 6 realizes the rotation of the motor 26, the output shaft of the motor 26 rotates to drive the worm 25 to rotate, then drives the worm wheel 24 to rotate, the rotation of the worm wheel 24 drives the rotating drum 21 to rotate, then drives the uniformly distributed transverse pipes 27 to rotate, finally makes the spray pipes 8 rotate around the central axis of the rotating drum 21, realizes the simultaneous horizontal spraying of the sausage in multiple levels, and cooperates with the spray pipes 8 to work, creates a refrigeration environment with a larger range of water vapor distribution, so that the water vapor can realize sufficient wrapping of the sausage, and speeds up the cooling rate of the sausage.
[0027] It is worth noting that the controller 6 controls the operation of the water pump 23, the motor 26, the external water pump and the spiral conveyor 4 in the above embodiment adopts the method commonly used in the prior art.
[0028] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.
Claims
1. A spiral sausage processing quick cooling device, comprising a quick cooling frame (1), a spiral conveying area is arranged in the quick cooling frame (1), and a water tank (3) is arranged at the lower end of the quick cooling frame (1), characterized in that: Also include spraying mechanism (2); Spraying mechanism (2): it includes rotating drum (21), water supply warehouse (22), cross pipe (27) and spraying pipe (28), the water supply warehouse (22) is arranged at the center position of the bottom wall of the sink (3), the rotating drum (21) is rotatably connected between the water supply warehouse (22) and the rapid cooling frame (1) by a sealing bearing, the lower end of the rotating drum (21) is provided with uniformly distributed through holes, the through holes are all located in the inside of the water supply warehouse (22), the upper end of the outer surface of the rotating drum (21) is provided with uniformly distributed cross pipes (27), the ends of three vertically adjacent cross pipes (27) away from the rotating drum (21) are all communicated with the middle part of the same spraying pipe (28), the ends of the spraying pipes (28) away from the central axis of the rotating drum (21) are all provided with uniformly distributed nozzles, the upper end of the rapid cooling frame (1) is provided with uniformly distributed spraying pipes (8), and the lower end of the spraying pipe (8) is provided with uniformly distributed water outlets.
2. A spiral type sausage processing flash cooler according to claim 1, wherein: The middle part of the left surface of the rapid cooling frame (1) is provided with a controller (6), and the input end of the controller (6) is electrically connected with an external power supply.
3. A spiral type sausage processing flash cooler according to claim 2, wherein: The spraying mechanism (2) further comprises a water delivery pump (23), the water delivery pump (23) is arranged at the front end of the water supply warehouse (22), the water outlet of the water delivery pump (23) is communicated with the water inlet of the water supply warehouse (22), and the input end of the water delivery pump (23) is electrically connected with the output end of the controller (6).
4. A spiral type sausage processing flash cooler according to claim 2, wherein: The spraying mechanism (2) further comprises a worm gear (24), a worm (25) and a motor (26), the motor (26) is arranged at the rear end of the lower surface of the rapid cooling frame (1), the front end of the output shaft of the motor (26) is fixedly connected with the worm (25), the lower end of the rotating drum (21) extends to the lower side of the rapid cooling frame (1), the lower end of the rotating drum (21) is fixedly connected with the worm gear (24), the worm gear (24) and the worm (25) are meshedly connected, and the input end of the motor (26) is electrically connected with the output end of the controller (6).
5. A spiral type sausage processing flash cooler according to claim 2, wherein: The left and right ends of the upper surface of the rapid cooling frame (1) are fixedly connected with water pipes (7), the inside of the water pipe (7) is communicated with the corresponding end of the spraying pipe (8), the water inlets of the two water pipes (7) are communicated with the water outlet of an external water pump, and the input end of the external water pump is electrically connected with the output end of the controller (6).
6. A spiral type sausage processing flash cooler according to claim 2, wherein: The inside of the spiral conveying area is provided with a spiral conveyor (4), the inside of the conveying belt of the spiral conveyor (4) is provided with uniformly distributed notches one, the bottom wall of the spiral conveyor (4) is provided with uniformly distributed notches two, and the input end of the spiral conveyor (4) is electrically connected with the output end of the controller (6).
7. A spiral type sausage processing flash cooler according to claim 1 wherein: The front end of the rapid cooling frame (1) is provided with a water outlet pipe (5), and the rear end of the water outlet pipe (5) is communicated with the inside of the sink (3).